BL-112
INTELLIGENT KEY SYSTEM
Revision: 2006 December 2006 FX35/FX45
19 SB Outside antenna LH
(+) Output
LOCK Driver door request signal oper-
ation (Switch: ON)
20 G/Y Outside antenna LH
(-) Output
25 W/R Door request switch
(passenger side) Input — Door request switch operation:
Press (ON) 0
Other than the above (OFF) 5
26 P/L Stop lamp switch Input — Brake pedal depressed (ON) 5
Brake pedal not depressed
(OFF) 0
27 L/W Ignition knob switch Input — Press ignition knob. 12
Return ignition knob to LOCK
position. 0
28 W/B Door unlock sensor Input — Door is locking → unlock 5 → 0
29 GY Door request switch
(back door) Input — Back door request switch opera-
tion: Press (ON) 0
Other than the above (OFF) 5
31 Y/B Steering lock unit
ground —— — 0
32 R/B Steering lock unit
communication Output LOCK Press ignition knob with Intelli-
gent Key inside vehicle.
Other than the above 5
35 LG Inside key antenna
(+) signal
(Dashboard) Output
LOCK Any door open
→ Close (Door
switch: ON → OFF)
Ignition knob switch: ON (press
ignition knob.)
36 PU Inside key antenna
(-) signal
(Dashboard) Output
37 G Outside antenna RH
(+) Output
LOCK Passenger door request switch
operation (Switch: ON)
38 G/W Outside antenna RH
(-) Output
39 R/Y Detention switch Input LOCK A/T selector lever in “P” position. 0
A/T selector lever in other posi-
tion. Battery voltage
40 BR/
W Door lock relay Output LOCK
Door request switch (passenger
side) pressed Battery voltage
→ 0 → Battery
voltage
Te r -
minal Wire
color Item Signal
Input/
output Condition
Voltage (V)
(Approx.)
Ignition knob
position Operation or conditions
SIIA1910J
SIIA1911J
SIIA1910J
SIIA1910J
INTELLIGENT KEY SYSTEM BL-117
C
D E
F
G H
J
K L
M A
B
BL
Revision: 2006 December 2006 FX35/FX45
DATA MONITOR
MAIN SIGNALS Display Item
ACTIVE TEST
Monitor item [OPERATION] Description
PUSH SWITCH [ON/OFF] Displays status (Ignition knob switch ON/ignition knob switch OFF) as judged from
ignition knob switch signal.
KEY SW [ON/OFF] Displays status (Key inserted: ON/Key removed: OFF) as judged by key switch.
DR REQ SW [ON/OFF] Displays status (Operable: ON/Non-operable: OFF) as judged from door request
switch (driver side) signal.
AS REQ SW [ON/OFF] Displays status (Operable: ON/Non-operable: OFF) as judged from door request
switch (passenger side) signal.
BD/TR REQ SW [ON/OFF] Displays status (Operable: ON/Non-operable: OFF) as judged from door request
switch (back door) signal.
IGN SW [ON/OFF] Displays status (Ignition knob ON position: ON/Ignition knob OFF position: OFF)
as judged from ignition switch signal.
ACC SW [ON/OFF] Displays status (Ignition switch ACC position: ON/Ignition switch OFF position:
OFF) as judged from ignition switch signal.
DOOR STAT SW [ON/OFF] Displays status from door unlock sensor ON/OFF condition.
STOP LAMP SW [ON/OFF] Displays status (Brake pedal depress: ON/brake pedal not depress: OFF) as
judged from stop lamp switch signal.
P RANGE SW [ON/OFF] Displays status from park/neutral position switch ON/OFF condition.
BD OPEN SW [ON/OFF] Displays status (Back door open: ON/Back door closed: OFF) as judged from back
door opener switch signal.
Monitor item Description
DOOR LOCK/UNLOCK This test is able to check all door lock actuators lock/unlock operation. These
actuators lock when “ON” on CONSULT-II screen is touched.
OUTSIDE BUZZER This test is able to check Intelligent Key warning buzzer operation. The buzzer will
be activated on when “ON” on CONSULT-II screen is touched.
INSIDE BUZZER This test is able to check buzzer (built-in combination meter) operation. The
buzzer will be activated on when “ON” on CONSULT-II screen is touched.
INDICATOR This test is able to check warning lamp operation. The lamp will be turned on
when “ON” on CONSULT-II screen is touched.
BRAKE MASTER CYLINDER BR-13
C
D E
G H
I
J
K L
M A
B
BR
Revision: 2006 December 2006 FX35/FX45
BRAKE MASTER CYLINDERPFP:46010
On-Board InspectionNFS000M1
LEAK INSPECTION
Check for leaking in a master cylinder installation surface, a reservoir tank installation surface, and brake
tube connections.
ComponentsNFS000M3
Removal and InstallationNFS000M2
CAUTION:
Be careful not to splash brake fluid on painted areas; it way cause paint damage. If brake fluid is
splashed on painted surfaces of body, immediately wipe it off and them wash it away with water imme-
diately.
REMOVAL
1. Remove cowl top cover. Refer to EI-23, "COWL TOP" .
2. Drain brake fluid. Refer to BR-9, "
Drain and Refill" .
3. Remove harness connectors for fluid level sensor and pressure sensor.
4. Using a flare nut wrench, remove brake tube from master cylinder assembly.
1. Reservoir cap 2. Strainer 3. Reservoir tank
4. Grommet 5. Cylinder body 6. Pin
7. Pressure sensor 8. Pressure sensor (Only ICC models)
Refer to GI-11, "
Components" and the followings for the symbols in the figure.
: Apply brake fluid.
PFIA0815E
FRONT DISC BRAKE BR-19
C
D E
G H
I
J
K L
M A
B
BR
Revision: 2006 December 2006 FX35/FX45
FRONT DISC BRAKEPFP:41000
On-Vehicle InspectionNFS000M9
PAD WEAR INSPECTION
Check the thickness from check hole on cylinder body. Use a
scale for inspection if necessary.
ComponentsNFS000MA
WARNING:
Clean dust on caliper and brake pad with a vacuum dust collector to minimize the hazard of airborne
particles or other materials.
CAUTION:
While removing cylinder body, never depress brake pedal because piston will pop out. Standard thickness : 11.0 mm (0.433 in)
Repair limit thickness : 2.0 mm (0.079 in)
MAA0439D
1. Brake hose 2. Union bolt 3. Copper washer
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Cylinder body 8. Piston seal 9. Piston
10. Piston boot 11. Torque member mounting bolt 12. Sliding pin
13. Sliding pin boot 14. Bushing 15. Torque member
16. Inner shim cover 17. Inner shim 18. Inner pad
19. Pad wear sensor 20. Pad retainer 21. Outer pad
22. Outer shim 23. Outer shim cover
Refer to GI-11, "
Components" and the followings for the symbols in the figure.
1: Apply rubber grease.
2: Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease.
3: Apply polyglycol ether based lubricant.
: Apply brake fluid.
PFIA0809E
FRONT DISC BRAKE BR-23
C
D E
G H
I
J
K L
M A
B
BR
Revision: 2006 December 2006 FX35/FX45
2. Apply rubber grease to piston boot. Cover the piston end with piston boot, and install cylinder side lip on piston boot properly
into groove on cylinder body.
CAUTION:
Do not reuse piston boot.
3. Apply brake fluid to piston, and press piston into cylinder body by hand to assemble piston side lip on piston boot properly into
groove on piston.
CAUTION:
Press piston evenly and vary the pressing point to prevent
cylinder inner wall from being rubbed.
4. Install sliding pins and sliding pin boots to torque member.
5. Install the torque member to the knuckle spindle and tighten the mounting bolts to the specified torque. Refer to BR-19, "
Compo-
nents" .
CAUTION:
Before installing torque member to vehicle, wipe oil and
grease on the washer seats on steering knuckle and the
mounting surface of the torque member.
6. Install pad retainers to torque member.
7. After assembling shims and shim covers to pad, install it to torque member.
CAUTION:
Inner pad and outer pad have pad-return mechanism on the upper side of the pad retainer. When
installing pad, be sure to install pad return lever to pad wear sensor securely as shown in the fig-
ure.
8. Install cylinder body, and tighten sliding pin bolt to specified torque. Refer to BR-19, "
Components" .
9. Install a projection of brake hose metal fitting by aligning with protrusions on cylinder body, and then tighten union bolts to specified torque. Refer to BR-11, "
Hydraulic Circuit" .
CAUTION:
Assemble brake hose securely to protrusions on cylinder body.
Do not reuse copper washer for union bolts.
10. After installing caliper assembly, refill with new brake fluid and bleed air. Refer to BR-10, "
Bleeding Brake
System" .
SFIA2432E
SFIA2279E
SBR557E
REAR DISC BRAKE BR-25
C
D E
G H
I
J
K L
M A
B
BR
Revision: 2006 December 2006 FX35/FX45
REAR DISC BRAKEPFP:44000
On-Vehicle InspectionNFS000ME
PAD WEAR INSPECTION
Check the thickness from check hole on cylinder body. Use a
scale for inspection if necessary.
ComponentsNFS000MF
Standard thickness : 8.5 mm (0.335 in)
Repair limit thickness : 2.0 mm (0.079 in)
BRA0010D
1. Brake hose 2. Union bolt 3. Copper washer
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Cylinder body 8. Piston seal 9. Piston
10. Piston boot 11. Retaining ring 12. Inner shim cover
13. Inner shim 14. Inner pad 15. Pad retainer
16. Outer pad 17. Outer shim*
118.Outer shim cover or outer shim*2
19. Sliding pin boot 20. Bushing 21. Torque member mounting bolt
22. Washer 23. Torque member 24. Pad wear sensor
25. Inner pad (RH)
PFIA0810E
BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
C
D E
G H
I
J
K L
M
SECTION BRC
A
B
BRC
Revision: 2006 December 2006 FX35/FX45
BRAKE CONTROL SYSTEM
VDC/TCS/ABS
PRECAUTIONS ..................................................... ..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Brake System ............................. ..... 3
Precautions for Brake Control ............................. ..... 3
PREPARATION ...................................................... ..... 5
Special Service Tools .......................................... ..... 5
Commercial Service Tools ................................... ..... 5
ON-VEHICLE SERVICE ........................................ ..... 6
Adjustment of Steering Angle Sensor Neutral Posi-
tion ...................................................................... ..... 6
Calibration of Decel G Sensor (AWD Models) .... ..... 7
SYSTEM DESCRIPTION ....................................... ..... 8
System Diagram .................................................. ..... 8
Functions ............................................................. ..... 8
VDC .................................................................. ..... 8
TCS .................................................................. ..... 8
ABS .................................................................. ..... 9
EBD .................................................................. ..... 9
Fail-Safe Function ............................................... ..... 9
VDC / TCS SYSTEM ........................................ ..... 9
ABS, EBD SYSTEM ......................................... ..... 9
Hydraulic Circuit Diagram ................................... ... 10
CAN Communication ........................................... ... 10
SYSTEM DESCRIPTION ................................. ... 10
TROUBLE DIAGNOSIS ......................................... ....11
Fail-Safe Function ............................................... .... 11
VDC/TCS SYSTEM .......................................... .... 11
ABS, EBD SYSTEM ......................................... .... 11
How to Proceed with Diagnosis .......................... .... 11
BASIC CONCEPT ............................................ .... 11
DIAGNOSIS FLOWCHART ............................. ... 12
ASKING COMPLAINTS ................................... ... 13
EXAMPLE OF DIAGNOSIS SHEET ................ ... 13
Component Installation Location ......................... ... 14
Schematic ........................................................... ... 15
Wiring Diagram — VDC — .................................. ... 16
Control Unit Input/Output Signal Standard .......... ... 22 REFERENCE VALUE FROM CONSULT-II ......
... 22
CONSULT-II Functions (VDC) ............................. ... 24
CONSULT-II MAIN FUNCTION ........................ ... 24
CONSULT-II SETTING PROCEDURE ............. ... 24
Self-Diagnosis ..................................................... ... 25
DESCRIPTION ................................................. ... 25
OPERATION PROCEDURE ............................. ... 25
ERASE MEMORY ............................................ ... 25
DISPLAY ITEM LIST ........................................ ... 26
Data Monitor ........................................................ ... 29
OPERATION PROCEDURE ............................. ... 29
DISPLAY ITEM LIST ........................................ ... 29
Active Test ........................................................... ... 31
OPERATION PROCEDURE ............................. ... 31
TEST ITEM ....................................................... ... 32
For Fast and Accurate Diagnosis ........................ ... 33
PRECAUTIONS FOR DIAGNOSIS .................. ... 33
Basic Inspection .................................................. ... 34
BRAKE FLUID AMOUNT, LEAKS, AND BRAKE
PADS INSPECTION ......................................... ... 34
POWER SYSTEM TERMINAL LOOSENESS
AND BATTERY INSPECTION .......................... ... 34
ABS WARNING LAMP, VDC OFF INDICATOR
LAMP, SLIP INDICATOR LAMP AND BRAKE
WARNING LAMP INSPECTION ...................... ... 34
TROUBLE DIAGNOSIS FOR SYSTEM ................. ... 36
Wheel Sensor Circuit ........................................... ... 36
Engine System .................................................... ... 38
VDC/TCS/ABS Control Unit Circuit ..................... ... 38
Pressure Sensor Circuit ....................................... ... 39
Steering Angle Sensor Circuit .............................. ... 40
Yaw Rate/Side G Sensor (2WD Models), Yaw Rate/
Side/Decel G Sensor (AWD Models) Circuit ........ ... 41
Solenoid and VDC Change-Over Valve Circuit ... ... 43
Actuator Motor Circuit .......................................... ... 44
ABS Actuator and Electric Unit (Control Unit) Power
Supply and Ground Circuit .................................. ... 45
Stop Lamp Switch Circuit ..................................... ... 47
Brake Fluid Level Switch Circuit .......................... ... 48
When “ST ANG SEN SIGNAL” Appears on Self-
BRC-4
[VDC/TCS/ABS]
PRECAUTIONS
Revision: 2006 December 2006 FX35/FX45
If there is a radio, antenna, or antenna lead-in wire (including wiring) near control module, VDC/TCS/ABS
function may have a malfunction or error.
If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits, and improper wiring.
If the following components are replaced with non-genuine components or converted, VDC OFF indicator
lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components
related to suspension (shock absorber, strut, spring, bushing, etc.), Tires, wheels (exclude specified size),
components related to brake (pad, rotor, caliper, etc.), components related to engine (muffler, ECM, etc.),
components related to body reinforcement (roll bar, tower bar, etc.).
Driving in the condition of breakage or excessive wear of suspension, tires or components related to the
brakes may cause VDC OFF indicator lamp and SLIP indicator lamp turn on, and the VDC system may
not operate properly.
When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The
noise is a result of the normal operation of the TCS and VDC.
When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as
sharp carves on a freeway), the VDC may not operate normally, or VDC OFF indicator lamp and SLIP
indicator lamp may turn on. However, this is not a malfunction, if normal operation can be resumed after
restarting engine.
Sudden turns (such as spin turns, acceleration turns), drifting, etc. When VDC function is OFF (VDC OFF
SW ON) may cause the G sensor system indicate a malfunction. However, this is not a malfunction, if nor-
mal operation can be resumed after restarting engine.
Change 4 tires at a time. Be sure to use specified-size tires that have the same brand name and pattern.
Wheel sensor errors can be detected be self-diagnosis when tires have wide abrasion variations or the
size is different from the genuine tires.