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AT-276
OVERHAUL
Revision: 2006 December 2006 FX35/FX45
VK45DE models
SCIA7069E
1. O-ring 2. Oil pump cover 3. O-ring
4. Oil pump housing 5. Self-sealing bolt 6. Torque converter
Page 378 of 4462
AT-294
DISASSEMBLY
Revision: 2006 December 2006 FX35/FX45
DISASSEMBLYPFP:31020
DisassemblyNCS001IP
CAUTION:
Do not disassemble parts behind drum support. Refer to AT- 1 8 , "
Cross-sectional View (2WD Models)"
, AT- 1 9 , "Cross-sectional View (VQ35DE Models for AWD)" or AT- 2 0 , "Cross-sectional View (VK45DE
Models for AWD)" .
1. Drain ATF through drain plug.
2. Remove torque converter by holding it firmly and turing while pulling straight out.
3. Check torque converter one-way clutch using check tool as shown in the figure.
a. Insert check tool into the groove of bearing support built into one-way clutch outer race.
b. When fixing bearing support with check tool, rotate one-way clutch spline using screwdriver.
c. Make sure that inner race rotates clockwise only. If not, replace torque converter assembly.
4. Remove converter housing from transmission case. CAUTION:
Be careful not to scratch converter housing.
SCIA5010E
SCIA3171E
SCIA3427E
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AT-314
REPAIR FOR COMPONENT PARTS
Revision: 2006 December 2006 FX35/FX45
3. Using the drift, install oil pump housing oil seal to the oil pump housing until it is flush.
CAUTION:
Do not reuse oil pump housing oil seal.
Apply ATF to oil pump housing oil seal.
4. Install oil pump housing to oil pump cover.
5. Tighten bolts to the specified torque in numerical order shown in the figure after temporarily tightening them. Refer to AT- 3 1 2 ,
"COMPONENTS" .
SCIA5313E
SCIA6388E
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ASSEMBLY AT-335
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G H
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M A
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AT
Revision: 2006 December 2006 FX35/FX45
ASSEMBLYPFP:00000
Assembly (1)NCS001IW
1. As shown in the figure, use a drift [commercial service tool: 22mm (0.87in) dia.] to drive manual shaft oil seals into the trans-
mission case until it is flush.
CAUTION:
Do not reuse manual shaft oil seals.
Apply ATF to manual shaft oil seals.
2. Install detent spring and spacer in transmission case, and then tighten detent spring and spacer mounting bolt to the specified
torque. Refer to AT- 2 7 4 , "
Components" .
3. Install manual shaft to transmission case.
4. Install parking rod to manual plate.
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SCIA5248E
SCIA5716E
SCIA5220E
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ASSEMBLY AT-341
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AT
Revision: 2006 December 2006 FX35/FX45
24. Install revolution sensor to transmission case, and then tighten revolution sensor mounting bolt to the specified torque. Refer to
AT- 2 7 4 , "
Components" .
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
Do not place in an area affected by magnetism.
25. As shown in the figure, use the drift to drive rear oil seal into the rear extension (2WD models) or adapter case (AWD models)
until it is flush.
CAUTION:
Do not reuse rear oil seal.
Apply ATF to rear oil seal.
26. Install return spring to parking pawl.
VQ35DE models
SCIA2320E
SCIA5477E
SCIA2445E
Page 428 of 4462
AT-344
ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
ii. Install rear extension assembly to transmission case. CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
iii. Tighten rear extension assembly mounting bolts to specified torque. Refer to AT- 2 7 4 , "
Components" .
CAUTION:
Do not reuse self-sealing bolts.
b. AW D m o d e l s
i. Install gasket onto transmission case. CAUTION:
Do not reuse gasket.
Completely remove all moisture, oil and old gasket, etc.
from the transmission case and adapter case assembly
mounting surfaces.
ii. Install adapter case assembly to transmission case. CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
SCIA5029E
SCIA6941E
SCIA5231E
SCIA5186E
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ASSEMBLY AT-345
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Revision: 2006 December 2006 FX35/FX45
iii. Tighten adapter case assembly mounting bolts (1) to specified torque. [With bracket (2) .] Refer to AT- 2 7 4 , "
Components" .
: Bolt (10)
CAUTION:
Do not reuse self-sealing bolts (3).
Refer to GI section to mark sure icons (symbol marks) in the fig-
ure. Refer to GI-11, "
Components" .
35. Install needle bearing in drum support. CAUTION:
Apply petroleum jelly to needle bearing.
36. Install direct clutch assembly in reverse brake. CAUTION:
Make sure that drum support edge surface and direct clutch
inner boss edge surface come to almost same place.
37. Install high and low reverse clutch assembly in direct clutch.
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ASSEMBLY AT-349
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Revision: 2006 December 2006 FX35/FX45
51. Install needle bearing to front sun gear. CAUTION:
Apply petroleum jelly to needle bearing.
52. Adjust brake band tilting using clips so that brake band contacts front sun gear drum evenly.
53. Adjust brake band.
a. Loosen lock nut.
b. Tighten band servo anchor end pin to the specified torque.
c. Back of band servo anchor end pin three turns.
d. Holding band servo anchor end pin, tighten lock nut to the spec- ified torque. Refer to AT- 2 7 4 , "
Components" .
AdjustmentNCS001IX
TOTAL END PLAY
Measure clearance between front sun gear and bearing race for
oil pump cover.
Select proper thickness of bearing race so that end play is within
specifications.
SCIA2808E
SCIA5033E
: 5.0 N·m (0.51 kg-m, 44 in-lb)
SCIA5498E
SCIA2810E