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ATC-132
HEATER CORE
Revision: 2006 December 2006 FX35/FX45
HEATER COREPFP:27140
Removal and InstallationNJS000EY
REMOVAL
1. Remove heater & cooling unit assembly. Refer to ATC-125, "HEATER & COOLING UNIT ASSEMBLY" .
2. Remove foot duct (left). Refer to ATC-136, "
Removal of Foot Ducts" .
3. Remove mounting screws, and then remove heater pipe cover.
4. Remove heater pipe bracket.
5. Slide heater core (shown in the figure) to driver side.
INSTALLATION
Installation is basically the reverse order of removal.
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DUCTS AND GRILLES ATC-133
C
D E
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G H
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K L
M A
B
AT C
Revision: 2006 December 2006 FX35/FX45
DUCTS AND GRILLESPFP:27860
Removal and InstallationNJS000EZ
REMOVAL
Removal of Center Ventilator Grilles
1. Remove cluster lid C. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Remove mounting screws, and then remove center ventilator grilles.
Removal of Side Ventilation
Remove side ventilation. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
Removal of Rear Ventilator Grilles
1. Remove center pillar lower garnish. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
1. Defroster nozzle 2. Side defroster duct (left) 3. Side ventilator duct (left)
4. Instrument panel 5. Side ventilation (left) 6. Center ventilator grille (left)
7. Center ventilator grille (right) 8. Side ventilation (right) 9. Center ventilator duct (right)
10. Side ventilator duct (right) 11. Side defroster duct (right) 12. Center ventilator duct
13. Center ventilator duct (left)
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ATC-134
DUCTS AND GRILLES
Revision: 2006 December 2006 FX35/FX45
2. Remove mounting clips, and then remove rear ventilator grilles.
Removal of Defroster Nozzle, Ducts and Ventilator Ducts
1. Remove instrument panel assembly. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Remove mounting screws, and then remove side defroster ducts.
3. Remove mounting screws, and then remove defroster nozzle.
4. Remove mounting screws, and then remove side ventilator ducts (right and left).
5. Remove mounting screws, and then remove center ventilator duct.
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DUCTS AND GRILLES ATC-135
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D E
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G H
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M A
B
AT C
Revision: 2006 December 2006 FX35/FX45
Removal of Rear Ventilator Ducts
1. Remove center console. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Slide rear ventilator duct 2 toward vehicle front, and then remove it.
3. Remove floor carpet. Refer to EI-40, "
FLOOR TRIM" .
4. Remove mounting clips, and then remove rear ventilator duct 3.
5. Remove instrument panel assembly. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
6. Remove rear ventilator duct 1 with center floor duct attached.
7. Remove rear ventilator duct 1 from center floor duct.
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ATC-136
DUCTS AND GRILLES
Revision: 2006 December 2006 FX35/FX45
Removal of Foot Ducts
1. Remove heater & cooling unit assembly. Refer to ATC-125, "HEATER & COOLING UNIT ASSEMBLY" .
2. Remove mounting screws, and then remove air mix door motor (right), mode door motor, evaporator cover and foot duct (right).
3. Remove foot duct (left).
Removal of Floor Ducts
1. Remove floor carpet. Refer to EI-40, "FLOOR TRIM" .
2. Remove mounting clips, and then remove side floor ducts.
3. Remove instrument panel assembly. Refer to IP-10, "
INSTRU-
MENT PANEL ASSEMBLY" .
4. Remove mounting clip, and then remove center floor duct with rear ventilator duct 1 attached.
5. Remove center floor duct from rear ventilator duct 1.
INSTALLATION
Installation is basically the reverse order of removal.
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ATC-140
REFRIGERANT LINES
Revision: 2006 December 2006 FX35/FX45
VK45DE
Removal and Installation of CompressorNJS000F2
REMOVAL
VQ35DE
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REFRIGERANT LINES ATC-141
C
D E
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G H
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M A
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AT C
Revision: 2006 December 2006 FX35/FX45
VK45DE
1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Remove air cleaner case and air duct. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" (VQ35DE) or
EM-177, "
AIR CLEANER AND AIR DUCT" (VK45DE).
3. Remove front engine undercover, using power tools.
4. Remove cooling fan shroud (lower). Refer to CO-41, "
RADIATOR" (VK45DE).
5. Remove mounting nuts from low-pressure flexible hose and high-pressure flexible hose.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
6. Remove high-pressure flexible hose. Refer to ATC-147,
"Removal and Installation of High-pressure Flexible Hose"
(VK45DE).
7. Disconnect compressor connector.
8. Remove A/C compressor belt. Refer to EM-15, "
DRIVE BELTS" (VQ35DE) or EM-174, "DRIVE BELTS"
(VK45DE).
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ATC-142
REFRIGERANT LINES
Revision: 2006 December 2006 FX35/FX45
9. Disconnect compressor (ECV) connector.
10. Remove mounting bolts from compressor, using power tools.
11. Remove compressor downward of the vehicle.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of low-pressure flexible hose, high-pressure pipe and high-pressure flexible hose
with new ones, and then apply compressor oil to it when installing it.
When recharging refrigerant, check for leaks.
Removal and Installation of Compressor ClutchNJS000F3
REMOVAL
Overhaul
1. When removing center bolt, hold clutch disc with a clutch disc wrench (SST).
2. Remove clutch disc using a clutch disc puller (SST).
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