EM-116
[VQ35DE]
ENGINE ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
4. Carefully lower jack, or raise lift to remove the engine, the transmission assembly and front suspension member. When performing work, observe the following caution:
CAUTION:
Confirm there is no interference with the vehicle.
Make sure that all connection points have been disconnected.
Keep in mind the center of vehicle gravity changes. If necessary, use jack(s) to support the vehi-
cle at rear jacking point(s) to prevent it from falling it off the lift.
Separation Work
1. Install engine slingers into front of cylinder head (right bank) and rear of cylinder head (left bank).
To protect rocker cover against damage caused by tilting of
engine slinger, insert spacer between cylinder head and
engine rear lower slinger, in direction shown in the figure.
NOTE:
Spacer is a component part of engine rear upper slinger
assembly.
2. Remove power steering oil pump from engine side. Refer to PS-29, "
POWER STEERING OIL PUMP" .
3. Remove engine mounting insulators (RH and LH) under side nuts with power tool.
4. Lift with hoist and separate the engine and the transmission assembly from front suspension member.
CAUTION:
Before and during this lifting, always make sure that any harnesses are left connected.
Avoid damage to and oil/grease smearing or spills onto engine mounting insulator.
5. Remove alternator. Refer to SC-20, "
CHARGING SYSTEM" .
6. Remove starter motor. Refer to SC-8, "
STARTING SYSTEM" .
7. Separate the engine from the transmission assembly. Refer to AT- 2 6 6 , "
TRANSMISSION ASSEMBLY" .
8. Remove each engine mounting insulator and each engine mounting bracket from the engine with power tool.
9. Remove rear engine mounting member and engine mounting insulator (rear) from the transmission assembly.
INSTALLATION
Note the following, and install in the reverse order of removal.
Do not allow engine mounting insulator to be damage and careful no oil gets on it.
For a location with a positioning pin, insert it securely into hole of mating part.
For a part with a specified installation orientation, refer to component figure in EM-113, "Components
(2WD Models)" .
Slinger bolts:
: 28.0 N·m (2.9 kg-m, 21 ft-lb)
PBIC2061E
KBIA1017E
ENGINE ASSEMBLY EM-121
[VQ35DE]
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Revision: 2006 December 2006 FX35/FX45
3. Remove front suspension member mounting nuts. Refer to FSU-6, "FRONT SUSPENSION ASSEMBLY" .
4. Carefully lower jack, or raise lift to remove the engine, transmission assembly, transfer, front final drive assembly and front suspension member. When performing work, observe the following caution:
CAUTION:
Confirm there is no interference with the vehicle.
Make sure that all connection points have been disconnected.
Keep in mind the center of the vehicle gravity changes. If necessary, use jack(s) to support the
vehicle at rear jacking point(s) to prevent it from falling it off the lift.
Separation Work
1. Install engine slingers into front of cylinder head (right bank) and
rear of cylinder head (left bank).
To protect rocker cover against damage caused by tilting of
engine slinger, insert spacer between cylinder head and
engine rear lower slinger, in direction shown in the figure.
NOTE:
Spacer is a component part of engine rear upper slinger
assembly.
2. Remove power steering oil pump from engine side. Refer to PS-29, "
POWER STEERING OIL PUMP" .
3. Remove engine mounting insulators (RH and LH) under side nuts with power tool.
4. Lift with hoist and separate the engine, the transmission assembly, the transfer assembly and the front final drive assembly from front suspension member.
CAUTION:
Before and during this lifting, always check if any harnesses are left connected.
Avoid damage to and oil/grease smearing or spills onto engine mounting insulator.
5. Remove alternator. Refer to SC-20, "
CHARGING SYSTEM" .
6. Remove starter motor. Refer to SC-8, "
STARTING SYSTEM" .
7. Remove front propeller shaft from the front final drive assembly side. Refer to PR-4, "
FRONT PROPEL-
LER SHAFT" .
8. Separate the engine from the transmission assembly. Refer to AT- 2 6 6 , "
TRANSMISSION ASSEMBLY" .
9. Remove the front final drive assembly from oil pan (upper). Refer to FFD-13, "
FRONT FINAL DRIVE
ASSEMBLY" .
10. Remove each engine mounting insulator and each engine mounting bracket from the engine with power tool.
11. Remove rear engine mounting member and engine mounting insulator (rear) from the transmission assembly.
12. Remove dynamic damper from the transfer assembly.
INSTALLATION
Note the following, and install in the reverse order of removal. Slinger bolts:
: 28.0 N·m (2.9 kg-m, 21 ft-lb)
PBIC2061E
KBIA1017E
EM-246
[VK45DE]
ENGINE ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
Separation Work
1. Change engine slinger installing to cylinder head (right bank). NOTE:
In order to keep secure position when hoisting engine.
2. Remove engine mounting insulators (RH and LH) under side nut with power tool.
3. Lift with hoist and separate engine and transmission assembly from front suspension member. CAUTION:
Before and during this lifting, always make sure that any harnesses are left connected.
Avoid damage to and oil/grease smearing or spills onto engine mounting insulator.
4. Remove alternator. Refer to SC-20, "
CHARGING SYSTEM" .
5. Remove starter motor. Refer to SC-8, "
STARTING SYSTEM" .
6. Separate engine from transmission assembly. Refer to AT- 2 6 9 , "
Removal and Installation (AWD Models)"
.
7. Remove front final drive from engine. Refer to FFD-13, "
FRONT FINAL DRIVE ASSEMBLY" .
8. Remove engine mounting insulators (RH and LH) and brackets (RH and LH) from engine with power tool.
9. Remove engine rear member and engine mounting insulator (rear) from transmission.
INSTALLATION
Note the following, and install in the reverse order of removal.
Do not allow engine mounting insulator to be damage and careful no engine oil gets on it.
For a location with a positioning pin, insert it securely into hole of mating part.
For a part with a specified installation orientation, refer to component figure in EM-243, "Removal and
Installation" .
When installing engine mounting brackets (RH and LH) on cylin-
der block, tighten two upper bolts (shown as “A” in the figure)
first. Then tighten two lower bolts (shown as “B” in the figure).
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The followings are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant. Slinger bolts:
: 33.4 N·m (3.4 kg-m, 25 ft-lb)
PBIC2447E
PBIC2365E
EM-252
[VK45DE]
CYLINDER BLOCK
Revision: 2006 December 2006 FX35/FX45
c. Push out piston pin with stick of outer diameter approximately 20 mm (0.8 in).
12. Remove rear oil seal retainer from cylinder block.
Insert screwdriver or similar tool between rear end of crankshaft counter weight and rear oil seal
retainer, and separate liquid gasket to remove.
CAUTION:
Be careful not to damage the mating surfaces.
13. Using screwdriver or similar tool, and lever off rear oil seal from rear oil seal retainer.
14. Remove main bearing cap as follows:
Before loosening main bearing cap bolts, measure the crankshaft end play. Refer to EM-265, "CRANK-
SHAFT END PLAY" .
Loosen main bearing cap bolts in several different steps.
a. Remove cover attached to the rear left side of cylinder block (next to the starter motor housing).
NOTE:
Bolts (No. 27 shown in the figure) are installed on the inside of
cover.
b. Loosen side bolts (M10) starting from 30 to 21 to remove.
c. Loosen main bearing cap sub bolts (M9) starting from 20 to 11 to remove.
d. Loosen main bearing cap bolts (M12) starting from 10 to 1 to remove.
e. Using main bearing cap remover (SST), remove main bearing cap.
15. Remove crankshaft.
16. Remove main bearings and thrust bearings from cylinder block and main bearing caps. CAUTION:
Identify installation positions, and store them without mixing them up.
EMM0072D
PBIC0090E
PBIC0091E
CYLINDER BLOCK EM-255
[VK45DE]
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Revision: 2006 December 2006 FX35/FX45
7. Install each main bearing cap bolt as follows:
a. Apply new engine oil to threads and seating surface of main bearing cap bolts, and tighten all bolts temporarily.
b. Tighten main bearing cap bolt (M12) in order of 1 to 10.
c. Tighten main bearing cap sub bolt (M9) in order of 11 to 20.
d. Tighten main bearing cap bolt (M12) to 40 degrees clockwise in order of 1 to 10. (Angle tightening)
CAUTION:
Use angle wrench (SST) to check tightening angle in step
“d” and “e”. Do not make judgment by visual inspection.
e. Tighten main bearing cap sub bolt (M9) to 30 degrees clockwise in order of 11 to 20. (Angle tightening)
f. Tighten side bolt (M10) in order of 21 to 30.
After installing main bearing cap bolts, make sure that crankshaft can be rotated smoothly.
Check the crankshaft end play. Refer to EM-265, "CRANKSHAFT END PLAY" .
g. Install cover of cylinder block rear left side (next to the starter motor housing).
8. Install new rear oil seal on rear oil seal retainer.
Install new rear oil seal so that each seal lip is oriented as
shown in the figure.
Install rear oil seal to rear oil seal retainer with rear oil seal
drift (commercial service tool).
Tap until flattened with front edge of rear oil seal retainer. Do
not damage or scratch outer circumference of oil seal.
Make sure the garter spring is in position and seal lips not
inverted.
9. Install rear oil seal retainer.
Apply new engine oil to both oil seal lip and dust seal lip. : 39.2 N·m (4.0 kg-m, 29 ft-lb)
: 29.4 N·m (3.0 kg-m, 22 ft-lb)
PBIC0090E
PBIC0096E
: 49 N·m (5.0 kg-m, 36 ft-lb)
SEM715A
Rear oil seal drift Outer diameter : 102 mm (4.02 in)
Inner diameter : 86 mm (3.39 in)
PBIC0097E
IDX-7
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ALPHABETICAL INDEX
Removal and installation (A/T) ...........
AT-266, AT-269
Removal and installation (Transfer) .................... TF-44
Revolution sensor (A/T) ...................... AT-118, AT-259
Rocker cover(VK45DE) ................................... EM-200
Rocker cover(VQ35DE) ..................................... EM-51
RP/SEN - Wiring diagram ................ EC-663, EC-1342
S
SAE J1979 - Service $01 - 09 ........... EC-130
, EC-714
Seal - See Exterior .............................................. EI-27
Seat belt inspection ............................................. SB-7
Seat belt, front ..................................................... SB-4
Seat, rear ......................................................... SE-105
Self-diagnosis (Transfer) .................................... TF-22
Self-diagnostic results ....................................... EC-71
SEN/PW - Wiring diagram ............... EC-485, EC-1150
SHIFT - Wiring diagram ................................... AT-233
Shift lock system .............................................. AT-232
Shift schedule .................................................. AT-359
Shock absorber (rear) ....................................... RSU-9
Side air bag (satellite) sensor .......................... SRS-47
Side curtain air bag .......................................... SRS-44
Side trim .............................................................. EI-37
SMJ (super multiple junction) ............................ PG-77
SNOW MODE SW ........................... EC-667, EC-1346
SNOWSW - Wiring diagram ............ EC-668, EC-1347
Spark plug replacement ..................................... MA-27
Spark plug replacement(VQ35DE) .................... MA-20
Spark plug(VK45DE) ....................................... EM-192
Spark plug(VQ35DE) ......................................... EM-43
Specification value ............................. EC-138, EC-801
Speedometer ........................................................ DI-5
Spiral cable ...................................................... SRS-40
SROOF - Wiring diagram ..................... BL-166, RF-13
SRS - See Supplemental Restraint System ...... SRS-5
SRS - Wiring diagram ...................................... SRS-12
SRS Trouble diagnoses ..................................... SRS-8
Stabilizer bar (rear) ......................................... RSU-16
Stall test (A/T) .................................................... AT-53
Standardized relay ............................................. PG-79
START - Wiring diagram ..................................... SC-9
Starter .................................................................. SC-8
Starting system .................................................... SC-8
Steering gear and linkage inspection ................ MA-36
Steering linkage ................................................. PS-17
Steering wheel and column ................... PS-10, PS-12
Steering wheel turning force .............................. PS-10
Stop lamp switch ............................. EC-551, EC-1229
STSIG - Wiring diagram .................................. AT-108
Sun roof, electric ................................................ RF-10
Sunload sensor ............................. ATC-109, ATC-118
Sunroof .................................................. RF-10, RF-23
Supplemental Restraint System ........................ SRS-5
Supplemental restraint system - Wiring diagram ..........
SRS-12
Suspension ........................................................ MA-37
Symbols and abbreviations ..................... GI-11, GI-24
Symptom matrix chart ........................................ EC-97
System readiness test (SRT) code ...... EC-60, EC-720
T
Tachometer ........................................................... DI-5
TCM circuit diagram ........................................... AT-52
TCM inspection table ......................................... AT-89
Thermostat(VK45DE) ....................................... CO-53
Thermostat(VQ35DE) ....................................... CO-27
Three way catalyst function (Bank 1) EC-377, EC-1044
Three way catalyst function (Bank 2) EC-377, EC-1044
Three way catalyst precautions ............................ GI-5
Three way catalyst(VK45DE) .......................... EM-183
Three way catalyst(VQ35DE) ........................... EM-26
Throttle control motor ....................... EC-568, EC-1247
Throttle control motor relay .............. EC-556, EC-1234
Throttle position sensor (TPS) .......... EC-215, EC-339,
EC-510
, EC-512, EC-589, EC-885, EC-1008, EC-1183,
EC-1185
, EC-1268
Throttle valve closed position learning . EC-84, EC-744
Tie-rod ............................................................... PS-17
Timing chain(VK45DE) ................................... EM-203
Timing chain(VQ35DE) ..................................... EM-64
Tire rotation ............................................. WT-9, MA-35
Top tether strap child restraint ........................... SB-11
Torque converter installation AT-267, AT-268, AT-272
Torque convertor clutch solenoid valve AT-125, AT-127
TPS1 - Wiring diagram .................... EC-341, EC-1010
TPS2 - Wiring diagram ...................... EC-217, EC-887
TPS3 - Wiring diagram .................... EC-591, EC-1270
Traction control system circuit (engine) .......... EC-495,
EC-496
Transfer control unit inspection table ................. TF-20
Transverse link (front) ...................................... FSU-14
TRNSCV - Wiring diagram ............................... BL-227
Trouble diagnoses .............................................. GI-12
Two trip detection logic ........................ EC-54, EC-714
Tyre pressure monitoring system - trouble diagnoses ..
WT-13
Tyre pressure monitoring system - wiring diagram .......
WT-14
U
Unified meter and A/C amp. ............................... DI-28
V
Vacuum hose (brake system) ............................ BR-17
Vacuum hose drawing (Engine control) ........... EC-107
Valve clearance(VK45DE) .............................. EM-222
Valve clearance(VQ35DE) ................................ EM-93
Valve guide ..................................................... EM-108
Valve guide(VK45DE) ..................................... EM-239
Valve lifter ......................................................... EM-87
Valve seat(VK45DE) ....................................... EM-241
Valve seat(VQ35DE) ...................................... EM-110
Valve spring(VK45DE) .................................... EM-242
Valve spring(VQ35DE) ................................... EM-111
HEADLAMP - XENON TYPE - LT-33
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Revision: 2006 December 2006 FX35/FX45
General Information for Xenon Headlamp Trouble DiagnosisNKS002VP
In most cases, malfunction of xenon headlamp - “does not illuminate”, “flickers” or “dark” - is caused by a mal-
functioning xenon bulb. A malfunctioning HID control unit or lamp housing, however, may be a cause. Be sure
to perform trouble diagnosis following the steps described below.
Caution:NKS002VQ
Installation or removal of connector must be done with lighting switch OFF.
Disconnect the battery cable from the negative terminal or remove power fuse.
When the lamp is illuminated (when lighting switch is ON), never touch harness, HID control unit, inside of
lamp, or lamp metal parts.
To check illumination, temporarily install lamp in vehicle. Be sure to connect power at vehicle side connec-
tor.
If error can be traced directly to electrical system, first check for items such as blown fuses and fusible
links, broken wires or loose connectors, dislocated terminals, and improper connections.
Never work with wet hands.
Using a tester for HID control unit circuit trouble diagnosis is prohibited.
Disassembling HID control unit or harnesses (bulb socket harness, ECM harness) is prohibited.
Immediately after illumination, light intensity and color will fluctuate, but there is nothing wrong.
When bulb has come to end of its life, brightness will drop significantly, it will flash repeatedly, or light color
will turn reddish.
Xenon Headlamp Trouble DiagnosisNKS002VR
1. CHECK 1: XENON HEADLAMP LIGHTING
Install normal xenon bulb to corresponding xenon bulb headlamp, and check if lamp lights up.
OK or NG
OK >> Replace xenon bulb.
NG >> GO TO 2.
2. CHECK 2: XENON HEADLAMP LIGHTING
Install normal HID control unit to corresponding xenon headlamp, and check if lamp lights up.
OK or NG
OK >> Replace HID control unit.
NG >> GO TO 3.
3. CHECK 3: XENON HEADLAMP LIGHTING
Install normal xenon lamp housing assembly to corresponding xenon headlamp, and check if lamp lights up.
OK or NG
OK >> Replace xenon headlamp housing assembly. [Malfunction in starter (boosting circuit) in xenon headlamp housing]
NG >> INSPECTION END
PG-20
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Revision: 2006 December 2006 FX35/FX45
All Signals, Main Signals, Selection From Menu
NOTE:
Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is at ACC, the display may not be cor -
rect.
*1: The vehicle without the Intelligent Key system displays only ON without change.
*2:The cornering lamp item is displayed, but it cannot be monitored.
ACTIVE TEST
Operation Procedure
1. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
2. Touch item to be tested.
3. Touch “START”, and confirm its operation.
4. Touch “OFF” while testing to stop the operation.
Item name CONSULT-II
screen display Display or unit SELECT MONITOR ITEM
Description
ALL
SIG-
NALS MAIN
SIG-
NALS SELECTION
FROM
MENU
Motor fan request MOTOR FAN REQ 1/2/3/4 ×× ×Signal status input from ECM
Compressor request AC COMP REQ ON/OFF ×× ×Signal status input from ECM
Tail & clear request TAIL&CLR REQ ON/OFF ×× ×Signal status input from BCM
H/L LO request HL LO REQ ON/OFF ×× ×Signal status input from BCM
H/L HI request HL HI REQ ON/OFF ×× ×Signal status input from BCM
FR fog request FR FOG REQ ON/OFF ×× ×Signal status input from BCM
FR wiper request FR WIP REQ STOP/LO/HI ×× ×Signal status input from BCM
Wiper auto stop WIP AUTO STOP ACT P/STOP P ×× ×Output status of IPDM E/R
Wiper protection WIP PROT OFF/BLOCK ×× ×Control status of IPDM E/R
Starter request ST RLY REQ
*1ON/OFF ×× Status of input signal
Ignition relay status IGN RLY ON/OFF ×× × Ignition relay status monitored
with IPDM E/R
Rear window defog-
ger request RR DEF REQ ON/OFF
×× ×Signal status input from BCM
Oil pressure switch OIL P SW OPEN/CLOSE ××Signal status input in IPDM E/R
Hood switch HOOD SW ON/OFF ××Input signal status
Theft warning horn
request THFT HRN REQ ON/OFF
××Signal status input from BCM
Horn chirp HORN CHIRP ON/OFF ××Output status of IPDM E/R
Cornering lamp
request CRNRNG LMP
REQ
*2OFF/LEFT/
RIGHT ××
Signal status input from BCM
Test item CONSULT-II screen display Description
Tail lamp operation TAIL LAMP With a certain ON-OFF operation, the tail lamp relay can be operated.
Rear window defogger opera-
tion REAR DEFOGGER
With a certain ON-OFF operation, the rear window defogger relay can
be operated.
Front wiper (HI, LO) opera-
tion FRONT WIPER With a certain operation (OFF, HI ON, LO ON), the front wiper relay
(Lo, Hi) can be operated.
Cooling fan operation MOTOR FAN With a certain operation (1, 2, 3, 4), the cooling fan can be operated.
Lamp (HI, LO, FOG) opera-
tion LAMPSWith a certain operation (OFF, HI ON, LO ON, FOG ON), the lamp
relay (Lo, Hi, Fog) can be operated.
Cornering lamp operation CORNERING LAMP
NOTE—
Horn operation HORN With a certain ON-OFF operation, the horn relay can be operated.