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ON-VEHICLE SERVICE AT-239
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Revision: 2006 December 2006 FX35/FX45
ON-VEHICLE SERVICEPFP:00000
Control Valve with TCM and A/T Fluid Temperature Sensor 2NCS001IF
COMPONENTS
CONTROL VALVE WITH TCM ASSEMBLY REMOVAL AND INSTALLATION
Removal
1. Disconnect the battery cable from the negative terminal.
2. Drain ATF through drain plug.
3. Remove front cross bar. Refer to FSU-8, "
Removal and Installation" .
4. Disconnect heated oxygen sensor 2 harness connector.
5. Disconnect A/T assembly harness connector.
1. A/T 2. Snap ring 3. Sub-harness
4. Control valve with TCM 5. Bracket 6. A/T fluid temperature sensor 2
7. Oil pan gasket 8. Oil pan 9. Magnet
10. Drain plug 11. Drain plug gasket 12. Oil pan mounting bolt
13. Terminal cord assembly 14. O-ring
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ON-VEHICLE SERVICE AT-247
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Revision: 2006 December 2006 FX35/FX45
b. Install oil pan (with oil pan gasket) to transmission case. CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
c. Tighten oil pan mounting bolts to the specified torque in numeri- cal order shown in the figure after temporarily tightening them.
Refer to AT- 2 3 9 , "
COMPONENTS" .
CAUTION:
Do not reuse oil pan mounting bolts.
16. Install drain plug to oil pan, and then tighten drain plug to the specified torque. Refer to AT- 2 3 9 , "
COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
17. Pull up A/T assembly harness connector. CAUTION:
Be careful not to damage connector.
18. Install snap ring to A/T assembly harness connector.
19. Connect A/T assembly harness connector.
20. Connect heated oxygen sensor 2 harness connector.
21. Install front cross bar. Refer to FSU-8, "
Removal and Installa-
tion" .
22. Pour ATF into A/T assembly. Refer to AT- 1 2 , "
Changing A/T
Fluid" .
23. Connect the battery cable to the negative terminal.
A/T FLUID TEMPERATURE SENSOR 2 REMOVAL AND INSTALLATION
Removal
1. Disconnect the battery cable from the negative terminal.
2. Remove front cross bar. Refer to FSU-8, "
Removal and Installation" .
3. Disconnect heated oxygen sensor 2 harness connector.
4. Drain ATF through drain plug.
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AT-250
ON-VEHICLE SERVICE
Revision: 2006 December 2006 FX35/FX45
4. Securely fasten A/T fluid temperature sensor 2 harness with ter- minal clip.
5. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
b. Install oil pan (with oil pan gasket) to transmission case. CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
c. Tighten oil pan mounting bolts to the specified torque in numeri- cal order shown in the figure after temporarily tightening them.
Refer to AT- 2 3 9 , "
COMPONENTS" .
CAUTION:
Do not reuse oil pan mounting bolts.
6. Install drain plug to oil pan, and then tighten drain plug to the specified torque. Refer to AT- 2 3 9 , "
COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
7. Connect heated oxygen sensor 2 harness connector.
8. Install front cross bar. Refer to FSU-8, "
Removal and Installa-
tion" .
9. Pour ATF into A/T assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
10. Connect the battery cable to the negative terminal.
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ON-VEHICLE SERVICE AT-251
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Revision: 2006 December 2006 FX35/FX45
Parking Components (2WD Models Only)NCS001IG
COMPONENTS
REMOVAL
1. Drain ATF through drain plug.
2. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Components" .
3. Remove rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
4. Remove control rod. Refer to AT- 2 3 0 , "
Control Rod Removal and Installation" .
5. Support A/T assembly with a transmission jack.
CAUTION:
When setting transmission jack, be careful not to allow it to collide against the drain plug.
6. Remove rear engine mounting member with power tool. Refer to AT- 2 6 6 , "
Removal and Installation (2WD
Models)" .
7. Remove engine mounting insulator (rear). Refer to AT- 2 6 6 , "
Removal and Installation (2WD Models)" .
1. Rear oil seal 2. Rear extension 3. Parking actuator support
4. Parking pawl 5. Return spring 6. Pawl shaft
7. Self-sealing bolt 8. Seal ring 9. Parking gear
10. Output shaft 11. Bearing race 12. Needle bearing
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
However, refer to the following symbol for others.
*: Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-48, "Recommended Chemical Products and Sealants" .
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ON-VEHICLE SERVICE AT-257
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Revision: 2006 December 2006 FX35/FX45
11. Install rear extension assembly to transmission case. (With nee- dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
12. Tighten rear extension assembly mounting bolts to specified torque. Refer to AT- 2 5 1 , "
COMPONENTS" .
CAUTION:
Do not reuse self-sealing bolts.
13. Install engine mounting insulator (rear). Refer to AT- 2 6 6 , "
Removal and Installation (2WD Models)" .
14. Install rear engine mounting member. Refer to AT- 2 6 6 , "
Removal and Installation (2WD Models)" .
15. Install control rod. Refer to AT- 2 3 0 , "
Control Rod Removal and Installation" .
16. Install rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
17. Install exhaust front tube and center muffler. Refer to EX-3, "
Components" .
18. Install drain plug in oil pan, and then tighten drain plug to the specified torque. Refer to AT- 2 3 9 , "
COMPO-
NENTS" .
CAUTION:
Do not reuse drain plug gasket.
19. Pour ATF into A/T assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
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AT-258
ON-VEHICLE SERVICE
Revision: 2006 December 2006 FX35/FX45
Rear Oil SealNCS001IH
REMOVAL
1. Remove center muffler with power tool. Refer to EX-3, "Compo-
nents" .
2. Remove rear propeller shaft. Refer to PR-9, "
Removal and
Installation" .
3. Remove front propeller shaft (AWD models). Refer to PR-5,
"Removal and Installation" .
4. Remove transfer assembly from A/T assembly (AWD models). Refer to TF-44, "
Removal and Installation" .
5. Remove rear oil seal using a flat-bladed screwdriver. CAUTION:
Be careful not to scratch rear extension assembly (2WD
models) or adapter case assembly (AWD models).
INSTALLATION
CAUTION:
After completing installation, check A/T fluid leakage and A/T fluid level. Refer to AT- 1 3 , "
Checking A/T
Fluid" .
1. As shown in the figure, use the drift to drive rear oil seal into rear extension assembly (2WD models) or adapter case assembly
(AWD models) until it is flush.
CAUTION:
Do not reuse rear oil seal.
Apply ATF to rear oil seal.
2. Install transfer assembly to A/T assembly (AWD models). Refer to TF-44, "
Removal and Installation" .
3. Install front propeller shaft (AWD models). Refer to PR-5,
"Removal and Installation" .
4. Install rear propeller shaft. Refer to PR-9, "
Removal and Installa-
tion" .
5. Install center muffler. Refer to EX-3, "
Components" .
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ON-VEHICLE SERVICE AT-259
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Revision: 2006 December 2006 FX35/FX45
Revolution Sensor Components (2WD Models Only)NCS001II
COMPONENTS
REMOVAL
1. Disconnect the battery cable from the negative terminal.
2. Drain ATF through drain plug.
3. Remove front cross bar. Refer to FSU-8, "
Removal and Installation" .
4. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Components" .
5. Remove rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
6. Remove control rod. Refer to AT- 2 3 0 , "
Control Rod Removal and Installation" .
1. Rear extension 2. A/T 3. Revolution sensor
4. Oil pan gasket 5. Oil pan 6. Oil pan mounting bolt
7. Drain plug gasket 8. Drain plug 9. Self-sealing bolt
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
However, refer to the following symbol for others.
*: Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-48, "Recommended Chemical Products and Sealants"
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AT-260
ON-VEHICLE SERVICE
Revision: 2006 December 2006 FX35/FX45
7. Remove oil pan and oil pan gasket.
8. Check foreign materials in oil pan to help determine causes of malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT- 1 5 , "
A/T Fluid Cooler Cleaning" .
9. Support A/T assembly with a transmission jack. CAUTION:
When setting transmission jack, place wooden blocks to prevent from damaging control valve
with TCM and transmission case.
10. Remove rear engine mounting member with power tool. Refer to AT- 2 6 6 , "
Removal and Installation (2WD
Models)" .
11. Remove tightening bolts for rear extension assembly and trans- mission case.
12. Tap rear extension assembly with soft hammer.
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