TROUBLE DIAGNOSIS FOR SYMPTOMS TF-37
C E F
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Revision: 2006 December 2006 FX35/FX45
3. SYMPTOM CHECK
Check again.
OK or NG
OK >> INSPECTION END
NG >> Replace electric controlled coupling for mechanical malfunction (mechanical engagement of
clutch is not possible.). Refer to TF-45, "
Disassembly and Assembly" .
While Driving, AWD Warning Lamp Flashes Rapidly (When Flashing in Approx.
1 Minute and Then Turning OFF)
NDS000AH
NOTE:
Rapid flashing: 2 times/second
This symptom protects drivetrain parts when a heavy load is applied to the electric controlled coupling and
multiple disc clutch temperature increases. Also, optional distribution of torque sometimes becomes rigid
before lamp flashes rapidly. Both cases are not malfunction.
When this symptom occurs, stop vehicle and allow it to idle for some times. Flashing will stop and system will
be restored.
While Driving, AWD Warning Lamp Flashes Slowly (When Continuing to Flash
until Turning Ignition Switch OFF)
NDS000AI
NOTE:
Slow flashing: 1 time/2 seconds
DIAGNOSTIC PROCEDURE
1. CHECK TIRE
Check the following.
Tire pressure
Wear condition
Longitudinal tire size (There is no difference between longitudinal tires.)
OK or NG
OK >> GO TO 2.
NG >> Drive at vehicle speed of 20 km/h (12 MPH) or more for 5 seconds or more after repairing or
replacing damaged parts. (Initialize improper size tire information.)
2. CHECK INPUT SIGNAL OF TIRE DIAMETER
With CONSULT-II
1. Start engine.
2. Drive at 20 km/h (12 MPH) or more for approx. 200 seconds.
3. Select “DATA MONITOR” mode for “ALL MODE AWD/4WD” with CONSULT-II.
4. Check monitor “DIS-TIRE MONI”.
Display of
“DIS-TIRE MONI”
“0-4mm”>> INSPECTION END
Except for “0-4mm”>>GO TO 3.
SDIA1900E
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FRONT WIPER AND WASHER SYSTEM
Revision: 2006 December 2006 FX35/FX45
CONSULT-II Functions (BCM)NKS0032G
CONSULT-II can display each diagnostic item using the diagnostic test mode shown following.
CONSULT-II BASIC OPERATION
Refer to GI-38, "CONSULT-II Start Procedure" .
WORK SUPPORT
Operation Procedure
1. Touch “WIPER” on “SELECT TEST ITEM” screen.
2. Touch “WORK SUPPORT” on “SELECT DIAG MODE” screen.
3. Touch “WIPER SPEED SETTING” on “SELECT WORK ITEM” screen.
4. Touch “START”.
5. Touch “CHANGE SETT”.
6. The setting will be changed and “CUSTOMIZING COMPLETED” will be displayed.
7. Touch “END”.
Display Item List
DATA MONITOR
Operation Procedure
1. Touch “WIPER” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on “SELECT MONITOR ITEM” screen.
4. When “SELECTION FROM MENU” is selected, touch items to be monitored. When “ALL SIGNALS” is selected, all the items will be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop recording, touch “STOP”.
Display Item List
BCM diagnosis position Diagnosis mode Description
WIPER WORK SUPPORT Changes the setting for each function.
DATA MONITOR Displays BCM input data in real time. ACTIVE TEST Device operation can be checked by applying a drive signal to device.
BCM SELF-DIAG RESULTS BCM performs self-diagnosis of CAN communication.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
Item Description CONSULT-II Factory setting
WIPER SPEED SETTING Vehicle speed sousing type wiper control mode can be changed in this
mode. Vehicle speed sousing type wiper control mode between two ON/OFF. ON
×
OFF —
ALL SIGNALS Monitors all the signals.
SELECTION FROM MENU Selects items and monitors them.
Monitor item Contents
IGN ON SW “ON/OFF” Displays “ignition switch ON (ON)/Other OFF or ACC (OFF)” status as judged from ignition
switch signal.
IGN SW CAN “ON/OFF” Displays “ignition switch ON (ON)/Other OFF or ACC (OFF)” status as judged from CAN com-
munication signal.
FR WIPER HI “ON/OFF” Displays “FRONT WIPER HI (ON)/Other (OFF)” status as judged from wiper switch signal.
FR WIPER LOW “ON/OFF” Displays “FRONT WIPER LOW (ON)/Other (OFF)” status as judged from wiper switch signal.
FR WIPER INT “ON/OFF” Displays “FRONT WIPER INT (ON)/Other (OFF)” status as judged from wiper switch signal.
FR WASHER SW “ON/OFF” Displays “FRONT WASHER Switch (ON)/Other (OFF)” status as judged from wiper switch
signal.
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FRONT WIPER AND WASHER SYSTEM
Revision: 2006 December 2006 FX35/FX45
CONSULT-II Functions (IPDM E/R)NKS0032H
CONSULT-II can display each diagnostic item using the diagnostic test mode shown following.
CONSULT-II BASIC OPERATION
Refer to GI-38, "CONSULT-II Start Procedure" .
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT DIAG MODE ” screen.
2. Touch “ALL SIGNALS”, “MAIN SIGNALS” or “SELECTION FROM MENU” on “SELECT MONITOR ITEM” screen.
3. Touch the required monitoring item on “SELECTION FROM MENU”. In “ALL SIGNALS”, all items are monitored. In “MAIN SIGNALS”, predetermined items are monitored.
4. Touch “START”.
5. Touch “RECORD” while monitoring to record the status of the item being monitored. To stop recording, touch “STOP”.
All Signals, Main Signals, Selection From Menu
NOTE:
Perform monitoring of IPDM E/R data with ignition switch ON. When ignition switch is at ACC, the display may
not be correct.
ACTIVE TEST
Operation Procedure
1. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
2. Touch item to be tested, and check operation.
3. Touch “START”.
4. Touch “OFF” while testing to stop the operation.
Diagnosis Mode Description
SELF-DIAG RESULTS Refer to PG-19, "
SELF-DIAG RESULTS" .
DATA MONITOR The input/output data of IPDM E/R is displayed in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST IPDM E/R sends a drive signal to electronic components to check their operation.
ALL SIGNALS Monitors all items.
MAIN SIGNALS Monitor the predetermined item.
SELECTION FROM MENU Selects items and monitors them.
Item name CONSULT-II
screen display Display or unit Monitor item selection
Description
ALL
SIGNALS MAIN
SIGNALS SELECTION
FROM MENU
FR wiper request FR WIP REQ STOP/LOW/HI ×× ×Signal status input from BCM
Wiper auto stop WIP AUTO STOP ACT P/STOP P ×× ×Output status of IPDM E/R
Wiper protection WIP PROT OFF/BLOCK ×× ×Control status of IPDM E/R
Test item CONSULT-II screen display Description
Front wiper (HI, LO) output FR WIPER With a certain operation (OFF, HI ON, LO ON), front wiper relay (Lo, Hi)
can be operated.
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FRONT WIPER AND WASHER SYSTEM
Revision: 2006 December 2006 FX35/FX45
4. CHECK IPDM E/R
With CONSULT-ll
1. Connect IPDM E/R connector and front wiper motor connector.
2. Select “IPDM E/R” by CONSULT-II, and select “ACTIVE TEST” on “SELECT DIAG MODE” screen.
3. Select “FRONT WIPER” on “SELECT TEST ITEM” screen.
4. Touch “LO” or “HI” screen.
5. Check voltage between IPDM E/R harness connector and ground while front wiper (HI, LO) is operating.
Without CONSULT-ll
1. Connect IPDM E/R connector and front wiper motor connector.
2. Start up auto active test. Refer to PG-21, "
Auto Active Test" .
3. Check voltage between IPDM E/R harness connector and ground while front wiper (HI, LO) is operating.
OK or NG
OK >> Replace front wiper motor.
NG >> Replace IPDM E/R.
5. CHECK CIRCUIT BETWEEN COMBINATION SWITCH AND BCM
With CONSULT-ll
1. Select “BCM” on CONSULT-II, and select “WIPER” on “SELECT TEST ITEM” screen.
2. Select “DATA MONITOR” on “SELECT DIAG MODE” screen. Make sure that “FR WIPER INT”, “FR WIPER LOW”, and “FR
WIPER HI” turn ON-OFF according to wiper switch operation.
Without CONSULT-ll
Refer to LT- 1 2 0 , "
Combination Switch Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Check combination switch (wiper switch). Refer to LT-
120, "Combination Switch Inspection" .
(+)
(-) Condition Voltage
IPDM E/R connector Terminal
E7 21
Ground Stopped Approx. 0 V
LO operation Battery voltage
31 Stopped Approx. 0 V
HI operation Battery voltage
(+) (-) Condition Voltage
IPDM E/R connector Terminal
E7 21
Ground Stopped Approx. 0 V
LO operation Battery voltage
31 Stopped Approx. 0 V
HI operation Battery voltage
PKIA5194E
PKIB0110E
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FRONT WIPER AND WASHER SYSTEM
Revision: 2006 December 2006 FX35/FX45
3. CHECK FRONT WIPER AUTO STOP CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector.
3. Check continuity between IPDM E/R harness connector E7 ter- minal 32 and front wiper motor harness connector E57 terminal
5.
4. Check continuity between IPDM E/R harness connector E7 ter- minal 32 and Ground.
OK or NG
OK >> Replace IPDM E/R.
NG >> Repair harness or connector.
4. CHECK IPDM E/R
1. Connect IPDM E/R connector and front wiper motor connector.
2. Turn ignition switch ON.
3. Check voltage between IPDM E/R harness connector and ground while front wiper motor is stopped and while it is operat-
ing.
OK or NG
OK >> Replace IPDM E/R.
NG >> Replace front wiper motor.
Only Front Wiper Low Does Not OperateNKS0032K
1. ACTIVE TEST
With CONSULT-ll
1. Select “IPDM E/R” by CONSULT-II, and select “ACTIVE TEST” on “SELECT DIAG MODE” screen.
2. Select “FRONT WIPER” on “SELECT TEST ITEM” screen.
3. Touch “LO” screen.
Without CONSULT-ll
Start up auto active test. Refer to PG-21, "
Auto Active Test"
Does front wiper operate normally?
YES >> Check combination switch (wiper switch). Refer to LT-
120, "Combination Switch Inspection" .
NO >> GO TO 2. 32 – 5 : Continuity should exist.
32 – Ground : Continuity should not exist.
PKIA5195E
(+) (-) Condition Voltage
IPDM E/R connector Terminal
E7 32 Ground Wiper stopped Approx. 0 V
Wiper operating Battery voltage
PKIA5196E
SKIA3486E
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REAR WIPER AND WASHER SYSTEM
Revision: 2006 December 2006 FX35/FX45
CONSULT-II Functions (BCM)NKS00339
CONSULT-II can display each diagnostic item using the diagnostic test mode shown following.
CONSULT-II BASIC OPERATION
Refer to GI-38, "CONSULT-II Start Procedure" .
DATA MONITOR
Operation Procedure
1. Touch “WIPER” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on “SELECT MONITOR ITEM” screen.
4. When “SELECTION FROM MENU” is selected, touch items to be monitored. When “ALL SIGNALS” is selected, all the items will be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop recording, touch “STOP”.
Display Item List
NOTE:
This item is displayed, but cannot be monitored.
ACTIVE TEST
Operation Procedure
1. Touch “WIPER” on “SELECT TEST ITEM” screen.
2. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
3. Touch item to be tested and check operation of the selected item.
BCM diagnosis position Diagnosis mode Description
WIPER DATA MONITOR Displays BCM input data in real time.
ACTIVE TEST Device operation can be checked by applying a drive signal to device.
ALL SIGNALS Monitors all the signals.
SELECTION FROM MENU Selects items and monitors them.
Monitor item Contents
IGN ON SW “ON/OFF” Displays “ignition switch ON (ON)/Other OFF or ACC (OFF)” status as judged from ignition
switch signal.
IGN SW CAN “ON/OFF” Displays “ignition switch ON (ON)/Other OFF or ACC (OFF)” status as judged from CAN com-
munication signal.
FR WIPER HI “ON/OFF” Displays “FRONT WIPER HI (ON)/Other (OFF)” status as judged from wiper switch signal.
FR WIPER LOW “ON/OFF” Displays “FRONT WIPER LOW (ON)/Other (OFF)” status as judged from wiper switch signal.
FR WIPER INT “ON/OFF” Displays “FRONT WIPER INT (ON)/Other (OFF)” status as judged from wiper switch signal.
FR WASHER SW “ON/OFF” Displays “FRONT WASHER Switch (ON)/Other (OFF)” status as judged from wiper switch
signal.
INT VOLUME “1 - 7” Displays intermittent operation dial position setting (1 - 7) as judged from wiper switch signal.
FR WIPER STOP “ON/OFF” Displays “Stopped (ON)/Operating (OFF)” status as judged from auto-stop signal.
VEHICLE SPEED “km/h” Displays vehicle speed status as judged from vehicle speed signal.
RR WIPER ON “ON/OFF” Displays “Rear Wiper ON (ON)/Other (OFF)” status as judged from wiper switch signal.
RR WIPER INT “ON/OFF” Displays “Rear Wiper INT (ON)/Other (OFF)” status as judged from wiper switch signal.
RR WASHER SW “ON/OFF” Displays “Rear Washer Switch (ON)/Other (OFF)” status as judged from wiper switch signal.
RR WIPER STOP “ON/OFF” Displays “Rear Wiper Stop (ON)/Other (OFF)” status, as judged from wiper switch signal.
RR WIPER STP2
NOTE“OFF” —
H/L WASH SW
NOTE“OFF” —