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POWER STEERING FLUID PS-9
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Revision: 2006 December 2006 FX35/FX45
5. If air bubbles and the cloud don't fade, stop engine, hold air bleeding until air bubbles and the cloud fade. Perform the 2nd and the 3rd procedures again.
6. Stop engine, check fluid level.
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PS-10
STEERING WHEEL
Revision: 2006 December 2006 FX35/FX45
STEERING WHEELPFP:48430
On-Vehicle Inspection and ServiceNGS000BW
CHECKING CONDITION OF INSTALLATION
Check installation condition of steering gear assembly, front suspension, axle and steering column.
Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.
Check if the mounting bolts for steering gear assembly are loose
or not. Refer to PS-17, "
POWER STEERING GEAR AND LINK-
AGE" .
CHECKING STEERING WHEEL PLAY
1. Set tires to the straight ahead, start engine, then turn steering wheel to the left and right lightly, and mea-
sure steering wheel movement on the outer circumference when steering wheel is turned up to the point
where tires start moving.
CHECKING NEUTRAL POSITION ON STEERING WHEEL
Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to FSU-
6, "Wheel Alignment Inspection" .
1. Set vehicle to the straight direction, check if steering wheel is in the neutral position.
2. If it is not in the neutral position, remove steering wheel and reinstall it correctly.
3. If the neutral position cannot adjust in the two teeth of steering gear assembly, loosen outer socket lock nuts of steering outer sockets, then adjust outer socket by the same amount in the opposite direction.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Remove driver air bag module from steering wheel. Refer to SRS-38, "
DRIVER AIR BAG MODULE" .
3. Start engine at idle, make steering fluid reach to normal operat- ing temperature [50 to 80 °C (122 to 176 °F)], then check steering
wheel turning torque with pre-load gauge (SST).
4. If steering wheel turning force is out of the specification, check relief hydraulic pressure of oil pump. Refer to PS-29, "
POWER
STEERING OIL PUMP" .
End play of the axle direction for steering wheel : 0 mm (0 in)
SGIA0546E
Steering wheel play on the outer circumference : 0
− 35 mm (0 − 1.38 in)
Turning torque : 7.45 N·m (0.76 kg-m, 66 in-lb) or less
SGIA0459E
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POWER STEERING GEAR AND LINKAGE PS-17
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Revision: 2006 December 2006 FX35/FX45
POWER STEERING GEAR AND LINKAGEPFP:49001
Removal and InstallationNGS000C3
CAUTION:
Spiral cable may snap due to steering operation if steering column is separated from steering gear
assembly. Therefore fix steering wheel with a string to avoid turns.
REMOVAL
1. Set wheels in the straight-ahead position.
2. Remove tires from vehicle with power tool.
3. Remove undercover with power tool.
4. Confirm slit of lower joint fits with the projection on rear cover cap, furthermore marking position on steering gear assembly
nearly fits with the projection on rear cover cap.
5. Remove cotter pin at steering outer socket, then loosen mount- ing nut.
6. Use a ball joint remover (SST) to remove steering outer socket from steering knuckle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to
threads and to prevent ball joint remover (SST) from com-
ing off.
1. Cotter pin 2. Steering gear assembly 3. Washer
4. Clip
SGIA1432E
SGIA0539E
SDIA1434E
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PS-18
POWER STEERING GEAR AND LINKAGE
Revision: 2006 December 2006 FX35/FX45
7. Remove oil pipings (high pressure side and low pressure side) from steering gear assembly, then drain fluid from pipings.
8. Remove mounting bolt of steering hydraulic piping bracket from steering gear assembly.
9. Remove mounting bolt (lower side) of lower joint.
10. Remove mounting bolts of steering gear assembly with power tool, and then remove steering gear assembly from vehicle.
INSTALLATION
Refer to PS-17, "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
After removing/installing or replacing steering components, check wheel alignment. Refer to FSU-6,
"Wheel Alignment Inspection" .
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
SGIA0541E
SGIA0545E
SGIA0542E
SGIA0546E
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POWER STEERING GEAR AND LINKAGE PS-19
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Revision: 2006 December 2006 FX35/FX45
When steering wheel is set in the straight ahead direction, con-
firm slit of lower joint fits with the projection on rear cover cap,
furthermore marking position on steering gear assembly nearly
fits with the projection on rear cover cap.
After installation, bleed air from piping. Refer to PS-8, "Air
Bleeding Hydraulic System" .
INSPECTION AFTER INSTALLATION
Check if steering wheel turns smoothly when it is turned several times fully to the end of the left and right.
SGIA0539E
Page 3968 of 4462
PS-20
POWER STEERING GEAR AND LINKAGE
Revision: 2006 December 2006 FX35/FX45
Disassembly and AssemblyNGS000C4
SGIA1433E
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POWER STEERING GEAR AND LINKAGE PS-21
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Revision: 2006 December 2006 FX35/FX45
CAUTION:
Secure steering gear assembly with a vise, using copper
plates or something similar to prevent it from being dam-
aged. Do not grip cylinder with a vise.
Before performing disassembly, clean steering gear assem-
bly with kerosene. Be careful not to bring any kerosene into
contact with the discharge and return port connectors.
DISASSEMBLY
1. Remove cylinder tubes from gear housing assembly.
2. Remove rear cover cap from gear housing assembly.
3. Measure adjusting screw height from gear housing assembly, then loosen adjusting screw.
CAUTION:
Do not turn adjusting screw more than twice.
Replace steering gear assembly when adjusting screw is
removed or more than twice.
4. Use a rear cover wrench (SST) to remove rear cover from sub- gear assembly.
5. Remove O-ring with a flat-bladed screwdriver, and pull out rear cover.
6. Remove sub-gear assembly from gear housing assembly. CAUTION:
In order to protect oil seal from any damage, pull sub-gear
assembly out straightly.
7. Loosen lock nut of outer socket, and remove outer socket.
8. Remove boot clamps of the small diameter side and the large diameter side, then remove boot.
1. Cotter pin 2. Outer socket 3. Boot clamp
4. Boot 5. Inner socket 6. Boot clamp
7. Gear housing assembly 8. Cylinder tubes 9. Rear cover cap
10. Rear cover 11. O-ring 12. Sub-gear assembly
13. Rack oil seal 14. Rack assembly 15. Rack Teflon ring
16. O-ring 17. End cover assembly
SGIA0544E
SGIA0568E
SGIA0728E
SGIA0508E
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PS-22
POWER STEERING GEAR AND LINKAGE
Revision: 2006 December 2006 FX35/FX45
CAUTION:
When removing boots, be careful not to damage inner socket and gear housing assembly. If they
are damaged, change them to avoid oil leaks.
9. Drill out the clinching part of cylinder outer rim with a 3 mm (0.12 in) drill in 1.5 mm (0.059 in) depth.
10. Remove end cover assembly with a 45 mm (1.77 in) open head (suitable tool).
CAUTION:
Be careful not to damage rack. If it is damaged, replace
rack. Otherwise, oil leaks may result.
11. Pull rack assembly with rack oil seal out of gear housing assem- bly.
CAUTION:
Be careful not to damage cylinder. If it is damaged, replace
gear housing assembly. Otherwise, oil leaks may result.
12. Heat rack Teflon ring to approximately. 40 °C (104 °F) with a
dryer, then remove it and O-ring from rack.
CAUTION:
Be careful not to damage rack. If it is damaged, change to a
new one to avoid oil leaks.
13. Use a taped 29 mm (1.14 in) socket and an extension bar. Remove rack oil seal from gear housing assembly.
CAUTION:
Be careful not to damage gear housing assembly and cylin-
der inner wall. If it is damaged, gear housing assembly
must be replaced. Otherwise, oil leaks will result.
STC0013D
SST081B
SGIA0151E
SGIA0179E