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ON-VEHICLE SERVICE AT-241
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11. Disconnect A/T fluid temperature sensor 2 connector. CAUTION:
Be careful not to damage connector.
12. Straighten terminal clips to free terminal cord assembly and A/T fluid temperature sensor 2 harness.
13. Disconnect revolution sensor connector. CAUTION:
Be careful not to damage connector.
14. Straighten terminal clip to free revolution sensor harness.
15. Remove bolts A, B and C from control valve with TCM.
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Bolt symbol Length mm (in) Number of bolts A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
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AT-242
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16. Remove control valve with TCM from transmission case. CAUTION:
When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.
17. Remove A/T fluid temperature sensor 2 with bracket from con- trol valve with TCM.
18. Remove bracket from A/T fluid temperature sensor 2.
19. Remove O-ring from A/T assembly harness connector.
20. Disconnect TCM connectors. CAUTION:
Be careful not to damage connectors.
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AT-244
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3. Connect TCM connectors.
4. Install O-ring in A/T assembly harness connector. CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
5. Install A/T fluid temperature sensor 2 to bracket.
6. Install A/T fluid temperature sensor 2 (with bracket) in control valve with TCM, and then tighten A/T fluid temperature sensor 2
mounting bolt to the specified torque. Refer to AT- 2 3 9 , "
COM-
PONENTS" .
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
7. Install control valve with TCM in transmission case. CAUTION:
Make sure that turbine revolution sensor securely installs
turbine revolution sensor hole.
Hang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.
Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
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Assemble it so that manual valve cutout is engaged with
manual plate projection.
8. Install bolts A, B and C in control valve with TCM.
9. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After that tighten them in order (1 → 2 → 3), and then tighten other
bolts to the specified torque. Refer to AT- 2 3 9 , "
COMPONENTS"
.
10. Connect A/T fluid temperature sensor 2 connector.
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Bolt symbol Length mm (in) Number of bolts A 42 (1.65) 5
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C 40 (1.57) 1
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11. Securely fasten terminal cord assembly and A/T fluid tempera- ture sensor 2 harness with terminal clips.
12. Connect revolution sensor connector.
13. Securely fasten revolution sensor harness with terminal clip.
14. Install magnets in oil pan.
15. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
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b. Install oil pan (with oil pan gasket) to transmission case. CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
c. Tighten oil pan mounting bolts to the specified torque in numeri- cal order shown in the figure after temporarily tightening them.
Refer to AT- 2 3 9 , "
COMPONENTS" .
CAUTION:
Do not reuse oil pan mounting bolts.
16. Install drain plug to oil pan, and then tighten drain plug to the specified torque. Refer to AT- 2 3 9 , "
COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
17. Pull up A/T assembly harness connector. CAUTION:
Be careful not to damage connector.
18. Install snap ring to A/T assembly harness connector.
19. Connect A/T assembly harness connector.
20. Connect heated oxygen sensor 2 harness connector.
21. Install front cross bar. Refer to FSU-8, "
Removal and Installa-
tion" .
22. Pour ATF into A/T assembly. Refer to AT- 1 2 , "
Changing A/T
Fluid" .
23. Connect the battery cable to the negative terminal.
A/T FLUID TEMPERATURE SENSOR 2 REMOVAL AND INSTALLATION
Removal
1. Disconnect the battery cable from the negative terminal.
2. Remove front cross bar. Refer to FSU-8, "
Removal and Installation" .
3. Disconnect heated oxygen sensor 2 harness connector.
4. Drain ATF through drain plug.
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5. Remove oil pan and oil pan gasket.
6. Check foreign materials in oil pan to help determine causes of malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT- 1 5 , "
A/T Fluid Cooler Cleaning" .
7. Disconnect A/T fluid temperature sensor 2 connector. CAUTION:
Be careful not to damage connector.
8. Straighten terminal clip to free A/T fluid temperature sensor 2 harness.
9. Remove A/T fluid temperature sensor 2 with bracket from con- trol valve with TCM.
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10. Remove bracket from A/T fluid temperature sensor 2.
Installation
CAUTION:
After completing installation, check A/T fluid leakage and A/F fluid level. Refer to AT- 1 3 , "
Checking A/T
Fluid" .
1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 (with bracket) in control valve with TCM, and then tighten A/T fluid temperature sensor 2
mounting bolt to the specified torque. Refer to AT- 2 3 9 , "
COM-
PONENTS" .
3. Connect A/T fluid temperature sensor 2 connector.
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