AT-46
TROUBLE DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
How to Perform Trouble Diagnosis for Quick and Accurate RepairNCS001BE
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor, accelerator pedal position sensor (throttle position
sensor) or PNP switch and provides shift control or lock-up control via A/T solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the OBD-related parts of the
A/T system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.
It is much more difficult to diagnose a error that occurs intermittently
rather than continuously. Most intermittent errors are caused by poor
electric connections or improper wiring. In this case, careful check-
ing of suspected circuits may help prevent the replacement of good
parts.
A visual check only may not find the cause of the errors. A road test
with CONSULT-II (or GST) or a circuit tester connected should be
performed. Follow the AT- 4 7 , "
WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such errors, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “DIAGNOSTIC WORKSHEET” as
shown on the example (Refer to AT- 4 8
) should be used.
Start your diagnosis by looking for “conventional” errors first. This will
help troubleshoot driveability errors on an electronically controlled
engine vehicle.
Also check related Service bulletins.
SAT631IB
SAT632I
SEF234G
AT-50
TROUBLE DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
44-3. Part 2
AT- 6 0
❏ AT-201, "Vehicle Cannot Be Started From D1" .
❏ AT-204, "
A/T Does Not Shift: D1 → D2" .
❏ AT-206, "
A/T Does Not Shift: D2 → D3" .
❏ AT-208, "
A/T Does Not Shift: D3 → D4" .
Part 3 AT- 6 1
❏ AT-219, "Cannot Be Changed to Manual Mode" .
❏ AT-219, "
A/T Does Not Shift: 5th Gear → 4th Gear" .
❏ AT-221, "
A/T Does Not Shift: 4th Gear → 3rd Gear" .
❏ AT-223, "
A/T Does Not Shift: 3rd Gear → 2nd Gear" .
❏ AT-225, "
A/T Does Not Shift: 2nd Gear → 1st Gear" .
❏ AT-227, "
Vehicle Does Not Decelerate by Engine Brake" .
❏ Perform self-diagnostics. Enter checks for detected items. AT- 9 2
, AT-102 .
❏ AT-104, "
DTC U1000 CAN COMMUNICATION LINE" .
❏ AT-107, "
DTC P0615 START SIGNAL CIRCUIT" .
❏ AT- 111 , "
DTC P0700 TCM"
❏ AT- 11 2 , "DTC P0705 PARK/NEUTRAL POSITION SWITCH" .
❏ AT- 11 6 , "
DTC P0717 TURBINE REVOLUTION SENSOR" .
❏ AT- 11 8 , "
DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)" .
❏ AT-123, "
DTC P0725 ENGINE SPEED SIGNAL" .
❏ AT-125, "
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE" .
❏ AT-127, "
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)" .
❏ AT-129, "
DTC P0745 LINE PRESSURE SOLENOID VALVE" .
❏ AT-131, "
DTC P1705 THROTTLE POSITION SENSOR" .
❏ AT-134, "
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT" .
❏ AT-139, "
DTC P1721 VEHICLE SPEED SENSOR MTR" .
❏ AT-141, "
DTC P1730 A/T INTERLOCK" .
❏ AT-144, "
DTC P1731 A/T 1ST ENGINE BRAKING" .
❏ AT-146, "
DTC P1752 INPUT CLUTCH SOLENOID VALVE" .
❏ AT-148, "
DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION" .
❏ AT-150, "
DTC P1757 FRONT BRAKE SOLENOID VALVE" .
❏ AT-152, "
DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION" .
❏ AT-154, "
DTC P1762 DIRECT CLUTCH SOLENOID VALVE" .
❏ AT-156, "
DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION" .
❏ AT-158, "
DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE" .
❏ AT-160, "
DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
FUNCTION" .
❏ AT-162, "
DTC P1772 LOW COAST BRAKE SOLENOID VALVE" .
❏ AT-164, "
DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION" .
❏ AT-166, "
DTC P1815 MANUAL MODE SWITCH" .
❏ AT-171, "
DTC P1841 ATF PRESSURE SWITCH 1" .
❏ AT-173, "
DTC P1843 ATF PRESSURE SWITCH 3" .
❏ AT-175, "
DTC P1845 ATF PRESSURE SWITCH 5" .
❏ AT-177, "
DTC P1846 ATF PRESSURE SWITCH 6" .
5 ❏ Inspect each system for items found to be NG in the self-diagnostics and repair or replace the malfunctioning parts.
6 ❏ Perform all road tests and enter the checks again for the required items. AT- 5 6
7 ❏
For any remaining NG items, perform the “diagnostics procedure” and repair or replace the malfunctioning
parts. See the chart for diagnostics by symptoms. (This chart also contains other symptoms and inspection pro-
cedures.) AT- 6 4
8
❏ Erase the results of the self-diagnostics from the TCM. AT- 9 5,
AT-
102
AT-56
TROUBLE DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
Judgement of Line Pressure Test
ROAD TEST
Description
The road test checks overall performance of the A/T and analyzes possible malfunction causes.
The road test is carried out in the following three stages.
1. Check before engine is started. Refer to AT- 5 7
.
2. Check at idle. Refer to AT- 5 7
.
3. Cruise test
Inspect all the items from Part 1 to Part 3. Refer to AT- 5 8 , AT- 6 0 , AT- 6 1 .
Before beginning the road test, check the test procedure and inspection items.
Test all inspection items until the symptom is uncovered. Diagnose NG items when all road tests are com-
plete.
Judgement Possible cause
Idle speed Low for all positions
(“P”, “R”, “N”, “D”,
“M”) Possible causes include malfunctions in the pressure supply system and low oil pump output.
For example
Oil pump wear
Pressure regulator valve or plug sticking or spring fatigue
Oil strainer oil pump pressure regulator valve passage oil leak
Engine idle speed too low
Only low for a spe-
cific position Possible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
High Possible causes include a sensor malfunction or malfunction in the line pressure adjustment func-
tion.
For example
Accelerator pedal position signal malfunction
ATF temperature sensor malfunction
Line pressure solenoid malfunction (sticking in OFF state, filter clog, cut line)
Pressure regulator valve or plug sticking
Stall speed Line pressure does
not rise higher than
the line pressure for
idle. Possible causes include a sensor malfunction or malfunction in the pressure adjustment function.
For example
Accelerator pedal position signal malfunction
TCM breakdown
Line pressure solenoid malfunction (shorting, sticking in ON state)
Pressure regulator valve or plug sticking
Pilot valve sticking or pilot filter clogged
The pressure rises,
but does not enter
the standard posi-
tion. Possible causes include malfunctions in the pressure supply system and malfunction in the pres-
sure adjustment function.
For example
Accelerator pedal position signal malfunction
Line pressure solenoid malfunction (sticking, filter clog)
Pressure regulator valve or plug sticking
Pilot valve sticking or pilot filter clogged
Only low for a spe-
cific position Possible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
TROUBLE DIAGNOSIS AT-69
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 December 2006 FX35/FX4516 No Down
Shift In “D” or “M” position,
does not downshift to
2nd gear. ON vehicle 1. A/T fluid level and state
AT- 5 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTR AT- 11 8,
AT-139
3. ATF pressure switch 6, high and low reverse clutch sole-
noid valve AT-177
,
AT-158
4. CAN communication line AT-104
5. Line pressure test AT- 5 4
6. Control valve with TCMAT-239
OFF vehicle 7. High and low reverse clutch AT-329
17 In “D” or “M” position,
does not downshift to
1st gear. ON vehicle 1. A/T fluid level and state
AT- 5 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTR AT- 11 8,
AT-139
3. ATF pressure switch 5 and direct clutch solenoid valve AT-175,
AT-154
4. CAN communication line AT-104
5. Line pressure test AT- 5 4
6. Control valve with TCMAT-239
OFF vehicle 7. Direct clutch AT-332
18 Slips/Will
Not
Engage When “D” or “M” posi-
tion, remains in 1st
gear. ON vehicle
1. A/T fluid level and state
AT- 5 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTR AT- 11 8,
AT-139
3. Direct clutch solenoid valve AT-154
4. Line pressure test AT- 5 4
5. CAN communication lineAT-104
6. Control valve with TCMAT-239
OFF vehicle 7. 3rd one-way clutch
AT-315
8. 1st one-way clutchAT-323
9. Gear systemAT-274
10. Reverse brakeAT-294
11. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to
AT- 1 8 , "
Cross-sectional View (2WD Models)" , AT-19,
"Cross-sectional View (VQ35DE Models for AWD)" or AT-
20, "Cross-sectional View (VK45DE Models for AWD)" ) AT-294
12. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-18,
"Cross-sectional View (2WD Models)" , AT- 1 9 , "Cross-sec-
tional View (VQ35DE Models for AWD)" or AT-20, "Cross-
sectional View (VK45DE Models for AWD)" ) AT-294
No. Items Symptom Condition Diagnostic Item
Reference
page
AT-70
TROUBLE DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
19 Slips/Will
Not
Engage When “D” or “M” posi-
tion, remains in 2nd
gear. ON vehicle
1. A/T fluid level and state
AT- 5 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTR AT- 11 8,
AT- 1 3 9
3. Low coast brake solenoid valve AT- 1 6 2
4. Line pressure test AT- 5 4
5. CAN communication lineAT- 1 0 4
6. Control valve with TCMAT- 2 3 9
OFF vehicle 7. 3rd one-way clutch
AT- 3 1 5
8. Gear systemAT- 2 7 4
9. Direct clutchAT- 3 3 2
10. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-18,
"Cross-sectional View (2WD Models)" , AT-19, "Cross-sec-
tional View (VQ35DE Models for AWD)" or AT- 2 0 , "Cross-
sectional View (VK45DE Models for AWD)" ) AT- 2 9 4
20
When “D” or “M” posi-
tion, remains in 3rd
gear. ON vehicle
1. A/T fluid level and state
AT- 5 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTR AT- 11 8,
AT- 1 3 9
3. Line pressure test AT- 5 4
4. CAN communication lineAT- 1 0 4
5. Control valve with TCMAT- 2 3 9
OFF vehicle 6. 3rd one-way clutch
AT- 3 1 5
7. Gear systemAT- 2 7 4
8. High and low reverse clutchAT- 3 2 9
9. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to
AT-18, "
Cross-sectional View (2WD Models)" , AT- 1 9 ,
"Cross-sectional View (VQ35DE Models for AWD)" or AT-
20, "Cross-sectional View (VK45DE Models for AWD)" ) AT- 2 9 4
10. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-18,
"Cross-sectional View (2WD Models)" , AT-19, "Cross-sec-
tional View (VQ35DE Models for AWD)" or AT- 2 0 , "Cross-
sectional View (VK45DE Models for AWD)" ) AT- 2 9 4
No. Items Symptom Condition Diagnostic Item
Reference
page
TROUBLE DIAGNOSIS AT-71
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 December 2006 FX35/FX45
21 Slips/Will
Not
Engage When “D” or “M” posi-
tion, remains in 4th
gear. ON vehicle 1. A/T fluid level and state
AT- 5 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTR AT- 11 8,
AT-139
3. ATF pressure switch 3 and input clutch solenoid valve AT-173,
AT-146
4. ATF pressure switch 5 and direct clutch solenoid valve AT-175,
AT-154
5. ATF pressure switch 6, high and low reverse clutch sole-
noid valve AT-177,
AT-158
6. Low coast brake solenoid valve AT-162
7. Front brake solenoid valveAT-150
8. Line pressure test AT- 5 4
9. CAN communication lineAT-104
10. Control valve with TCMAT-239
OFF vehicle 11. Input clutch
AT-31712. Gear systemAT-274
13. High and low reverse clutchAT-329
14. Direct clutchAT-332
22 When “D” or “M” posi-
tion, remains in 5th
gear. ON vehicle 1. A/T fluid level and state
AT- 5 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTR AT- 11 8,
AT-139
3. ATF pressure switch 1 and front brake solenoid valve AT-171
,
AT-150
4. Line pressure test AT- 5 4
5. CAN communication lineAT-104
6. Control valve with TCMAT-239
OFF vehicle 7. Front brake (brake band)
AT-2948. Input clutchAT-317
9. Gear systemAT-274
10. High and low reverse clutchAT-329
No. Items Symptom Condition Diagnostic Item Reference
page
AT-72
TROUBLE DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
23 Slips/Will
Not
Engage Vehicle cannot be
started from D
1 .
Refer to AT-201,
"Vehicle Cannot Be
Started From D1" . ON vehicle
1. A/T fluid level and state
AT- 5 3
2. Accelerator pedal position sensorAT- 1 3 1
3. Line pressure test AT- 5 4
4. CAN communication lineAT- 1 0 4
5. Control valve with TCMAT- 2 3 9
OFF vehicle 6. Torque converter
AT- 2 9 4
7. Oil pump assemblyAT- 3 1 2
8. 3rd one-way clutchAT- 3 1 5
9. 1st one-way clutch AT- 3 2 3
10. Gear systemAT- 2 7 4
11. Reverse brakeAT- 2 9 4
12. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to
AT-18, "
Cross-sectional View (2WD Models)" , AT- 1 9 ,
"Cross-sectional View (VQ35DE Models for AWD)" or AT-
20, "Cross-sectional View (VK45DE Models for AWD)" ) AT- 2 9 4
13. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-18,
"Cross-sectional View (2WD Models)" , AT-19, "Cross-sec-
tional View (VQ35DE Models for AWD)" or AT- 2 0 , "Cross-
sectional View (VK45DE Models for AWD)" ) AT- 2 9 4
24
Does not lock-up.
Refer to AT-213, "A/T
Does Not Lock-up" . ON vehicle 1. A/T fluid level and state
AT- 5 3
2. Line pressure testAT- 5 4
3. Engine speed signalAT- 1 2 3
4. Turbine revolution sensor AT- 11 6
5. Torque converter clutch solenoid valveAT- 1 2 5
6. CAN communication lineAT- 1 0 4
7. Control valve with TCMAT- 2 3 9
OFF vehicle 8. Torque converter
AT- 2 9 49. Oil pump assemblyAT- 3 1 2
25 Does not hold lock-up
condition.
Refer to AT-215, "A/T
Does Not Hold Lock-
up Condition" . ON vehicle 1. A/T fluid level and state
AT- 5 3
2. Line pressure testAT- 5 4
3. Engine speed signalAT- 1 2 3
4. Turbine revolution sensor AT- 11 6
5. Torque converter clutch solenoid valveAT- 1 2 5
6. CAN communication lineAT- 1 0 4
7. Control valve with TCMAT- 2 3 9
OFF vehicle 8. Torque converter
AT- 2 9 49. Oil pump assemblyAT- 3 1 2
No. Items Symptom Condition Diagnostic Item Reference
page
TROUBLE DIAGNOSIS AT-73
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 December 2006 FX35/FX4526 Slips/Will
Not
Engage Lock-up is not
released.
Refer to AT-217,
"Lock-up Is Not
Released" . ON vehicle 1. A/T fluid level and state
AT- 5 3
2. Line pressure testAT- 5 4
3. Engine speed signalAT-123
4. Turbine revolution sensor AT- 11 6
5. Torque converter clutch solenoid valveAT-125
6. CAN communication lineAT-104
7. Control valve with TCMAT-239
OFF vehicle 8. Torque converter
AT-2949. Oil pump assemblyAT-312
27 No shock at all or the
clutch slips when
vehicle changes
speed D
1 → D2 or
M
1 → M2 . ON vehicle
1. A/T fluid level and state
AT- 5 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTR AT- 11 8,
AT-139
3. ATF pressure switch 5 and direct clutch solenoid valve AT-175,
AT-154
4. CAN communication line AT-104
5. Line pressure test AT- 5 4
6. Control valve with TCMAT-239
OFF vehicle 7. Torque converter
AT-294
8. Oil pump assemblyAT-312
9. 3rd one-way clutchAT-315
10. Gear systemAT-274
11. Direct clutchAT-332
12. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-18,
"Cross-sectional View (2WD Models)" , AT- 1 9 , "Cross-sec-
tional View (VQ35DE Models for AWD)" or AT-20, "Cross-
sectional View (VK45DE Models for AWD)" ) AT-294
No. Items Symptom Condition Diagnostic Item
Reference
page