IGNITION SIGNAL EC-1339
[VK45DE]
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Revision: 2006 December 2006 FX35/FX45
Component InspectionNBS004GW
IGNITION COIL WITH POWER TRANSISTOR
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Disconnect ignition coil harness connector.
3. Check resistance between ignition coil terminals as follows.
4. If NG, replace ignition coil with power transistor. If OK, go to next step.
5. Turn ignition switch OFF.
6. Reconnect all harness connectors disconnected.
7. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-II to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
8. Start engine.
9. After engine stalls, crank it two or three times to release all fuel pressure.
10. Turn ignition switch OFF.
11. Remove all ignition coil harness connectors to avoid the electri- cal discharge from the ignition coils.
12. Remove ignition coil and spark plug of the cylinder to be checked.
13. Crank engine for five seconds or more to remove combustion gas in the cylinder.
14. Connect spark plug and harness connector to ignition coil.
15. Fix ignition coil using a rope etc. with gap of 13 - 17 mm between the edge of the spark plug and grounded metal portion
as shown in the figure.
16. Crank engine for about three seconds, and check whether spark is generated between the spark plug and the grounded metal
portion.
CAUTION:
Do not approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the electrical discharge voltage
becomes 20kV or more.
It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
17. If NG, replace ignition coil with power transistor.
CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
Terminal No. (Polarity) Resistance Ω [at 25 °C (77 °F)]
1 and 2 Except 0 or ∞
1 and 3 Except 0
2 and 3
Spark should be generated.
PBIB0847E
PBIB1482E
PBIB2325E
EM-2Revision: 2006 December 2006 FX35/FX45
IGNITION COIL ......................................................
... 42
Components ........................................................ ... 42
Removal and Installation ..................................... ... 42
REMOVAL ........................................................ ... 42
INSTALLATION ................................................. ... 42
SPARK PLUG (PLATINUM-TIPPED TYPE) .......... ... 43
Components ........................................................ ... 43
Removal and Installation ..................................... ... 43
REMOVAL ........................................................ ... 43
INSPECTION AFTER REMOVAL ..................... ... 43
INSTALLATION ................................................. ... 44
FUEL INJECTOR AND FUEL TUBE ..................... ... 45
Components ........................................................ ... 45
Removal and Installation ..................................... ... 45
REMOVAL ........................................................ ... 45
INSTALLATION ................................................. ... 47
INSPECTION AFTER INSTALLATION ............. ... 50
ROCKER COVER .................................................. ... 51
Components ........................................................ ... 51
Removal and Installation ..................................... ... 51
REMOVAL ........................................................ ... 51
INSTALLATION ................................................. ... 52
FRONT TIMING CHAIN CASE .............................. ... 54
Removal and Installation ..................................... ... 54
REMOVAL ........................................................ ... 54
INSTALLATION ................................................. ... 58
INSPECTION AFTER INSTALLATION ............. ... 63
TIMING CHAIN ....................................................... ... 64
Components ........................................................ ... 64
Removal and Installation ..................................... ... 65
REMOVAL ........................................................ ... 65
INSPECTION AFTER REMOVAL ..................... ... 72
INSTALLATION ................................................. ... 72
INSPECTION AFTER INSTALLATION ............. ... 82
CAMSHAFT ............................................................ ... 83
Components ........................................................ ... 83
Removal and Installation ..................................... ... 84
REMOVAL ........................................................ ... 84
INSPECTION AFTER REMOVAL ..................... ... 85
INSTALLATION ................................................. ... 88
INSPECTION AFTER INSTALLATION ............. ... 92
Valve Clearance ................................................... ... 93
INSPECTION .................................................... ... 93
ADJUSTMENT ................................................. ... 96
OIL SEAL ............................................................... ... 98
Removal and Installation of Valve Oil Seal .......... ... 98
REMOVAL ........................................................ ... 98
INSTALLATION ................................................. ... 98
Removal and Installation of Front Oil Seal .......... ... 99
REMOVAL ........................................................ ... 99
INSTALLATION ................................................. ... 99
Removal and Installation of Rear Oil Seal ........... ... 99
REMOVAL ........................................................ ... 99
INSTALLATION ................................................. .100
CYLINDER HEAD .................................................. .101
On-Vehicle Service .............................................. .101
CHECKING COMPRESSION PRESSURE ...... .101
Components ........................................................ .102 Removal and Installation ......................................
.102
REMOVAL ......................................................... .102
INSPECTION AFTER REMOVAL ..................... .103
INSTALLATION ................................................. .104
INSPECTION AFTER INSTALLATION ............. .105
Disassembly and Assembly ................................. .106
DISASSEMBLY ................................................. .106
ASSEMBLY ....................................................... .107
Inspection After Disassembly ............................... .108
VALVE DIMENSIONS ....................................... .108
VALVE GUIDE CLEARANCE ........................... .108
VALVE GUIDE REPLACEMENT ...................... .109
VALVE SEAT CONTACT ................................... .110
VALVE SEAT REPLACEMENT ......................... .110
VALVE SPRING SQUARENESS ...................... . 111
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ............................. .112
ENGINE ASSEMBLY .............................................. .113
Components (2WD Models) ................................. .113
Removal and Installation (2WD Models) .............. .113
REMOVAL ......................................................... .114
INSTALLATION ................................................. .116
INSPECTION AFTER INSTALLATION ............. .117
Components (AWD Models) ................................ .118
Removal and Installation (AWD Models) ............. .118
REMOVAL ......................................................... .119
INSTALLATION ................................................. .121
INSPECTION AFTER INSTALLATION ............. .122
CYLINDER BLOCK ................................................ .123
Components ......................................................... .123
Disassembly and Assembly ................................. .124
DISASSEMBLY ................................................. .124
ASSEMBLY ....................................................... .129
How to Select Piston and Bearing ....................... .136
DESCRIPTION ................................................. .136
HOW TO SELECT PISTON .............................. .136
HOW TO SELECT CONNECTING ROD BEAR-
ING .................................................................... .137
HOW TO SELECT MAIN BEARING ................. .138
Inspection After Disassembly ............................... .141
CRANKSHAFT END PLAY ............................... .141
CONNECTING ROD SIDE CLEARANCE ........ .141
PISTON TO PISTON PIN OIL CLEARANCE .... .141
PISTON RING SIDE CLEARANCE .................. .142
PISTON RING END GAP ................................. .142
CONNECTING ROD BEND AND TORSION .... .143
CONNECTING ROD BIG END DIAMETER ..... .143
CONNECTING ROD BUSHING OIL CLEAR-
ANCE ................................................................ .143
CYLINDER BLOCK DISTORTION ................... .144
MAIN BEARING HOUSING INNER DIAMETER .145
PISTON TO CYLINDER BORE CLEARANCE . .145
CRANKSHAFT MAIN JOURNAL DIAMETER .. .146
CRANKSHAFT PIN JOURNAL DIAMETER ..... .147
CRANKSHAFT OUT-OF-ROUND AND TAPER .147
CRANKSHAFT RUNOUT ................................. .147
CONNECTING ROD BEARING OIL CLEAR-
EM-4Revision: 2006 December 2006 FX35/FX45
ROCKER COVER ..................................................
.200
Components ........................................................ .200
Removal and Installation ..................................... .200
REMOVAL ........................................................ .200
INSTALLATION ................................................. .202
TIMING CHAIN ....................................................... .203
Components ........................................................ .203
Removal and Installation ..................................... .204
REMOVAL ........................................................ .204
INSPECTION AFTER REMOVAL ..................... .208
INSTALLATION ................................................. .208
INSPECTION AFTER INSTALLATION ............. .214
CAMSHAFT ............................................................ .215
Components ........................................................ .215
Removal and Installation ..................................... .215
REMOVAL ........................................................ .215
INSPECTION AFTER REMOVAL ..................... .216
INSTALLATION ................................................. .219
INSPECTION AFTER INSTALLATION ............. .221
Valve Clearance ................................................... .222
INSPECTION .................................................... .222
ADJUSTMENT ................................................. .224
OIL SEAL ............................................................... .228
Removal and Installation of Valve Oil Seal .......... .228
REMOVAL ........................................................ .228
INSTALLATION ................................................. .228
Removal and Installation of Front Oil Seal .......... .229
REMOVAL ........................................................ .229
INSTALLATION ................................................. .229
Removal and Installation of Rear Oil Seal ........... .230
REMOVAL ........................................................ .230
INSTALLATION ................................................. .230
CYLINDER HEAD .................................................. .232
On-Vehicle Service .............................................. .232
CHECKING COMPRESSION PRESSURE ...... .232
Components ........................................................ .233
Removal and Installation ..................................... .233
REMOVAL ........................................................ .233
INSPECTION AFTER REMOVAL ..................... .234
INSTALLATION ................................................. .234
Disassembly and Assembly ................................. .236
COMPONENTS ................................................ .236
DISASSEMBLY ................................................ .236
ASSEMBLY ...................................................... .237
Inspection After Disassembly .............................. .238
VALVE DIMENSIONS ....................................... .238
VALVE GUIDE CLEARANCE ........................... .239
VALVE GUIDE REPLACEMENT ...................... .239
VALVE SEAT CONTACT .................................. .241
VALVE SEAT REPLACEMENT ........................ .241
VALVE SPRING SQUARENESS ...................... .242
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ............................ .242 ENGINE ASSEMBLY ..............................................
.243
Components ......................................................... .243
Removal and Installation ...................................... .243
REMOVAL ......................................................... .243
INSTALLATION ................................................. .246
INSPECTION AFTER INSTALLATION ............. .246
CYLINDER BLOCK ................................................ .248
Components ......................................................... .248
Disassembly and Assembly ................................. .249
DISASSEMBLY ................................................. .249
ASSEMBLY ....................................................... .253
How to Select Piston and Bearing ....................... .258
DESCRIPTION ................................................. .258
HOW TO SELECT PISTON .............................. .259
HOW TO SELECT CONNECTING ROD BEAR-
ING .................................................................... .260
HOW TO SELECT MAIN BEARING ................. .261
Inspection After Disassembly ............................... .265
CRANKSHAFT END PLAY ............................... .265
CONNECTING ROD SIDE CLEARANCE ........ .265
PISTON TO PISTON PIN OIL CLEARANCE .... .265
PISTON RING SIDE CLEARANCE .................. .266
PISTON RING END GAP ................................. .266
CONNECTING ROD BEND AND TORSION .... .267
CONNECTING ROD BIG END DIAMETER ..... .267
CONNECTING ROD BUSHING OIL CLEAR-
ANCE ................................................................ .267
CYLINDER BLOCK DISTORTION ................... .268
MAIN BEARING HOUSING INNER DIAMETER .269
PISTON TO CYLINDER BORE CLEARANCE . .269
CRANKSHAFT MAIN JOURNAL DIAMETER .. .270
CRANKSHAFT PIN JOURNAL DIAMETER ..... .271
CRANKSHAFT OUT-OF-ROUND AND TAPER .271
CRANKSHAFT RUNOUT ................................. .271
CONNECTING ROD BEARING OIL CLEAR-
ANCE ................................................................ .272
MAIN BEARING OIL CLEARANCE .................. .273
CRUSH HEIGHT OF MAIN BEARING ............. .274
CRUSH HEIGHT OF CONNECTING ROD
BEARING .......................................................... .274
DRIVE PLATE ................................................... .274
SERVICE DATA AND SPECIFICATIONS (SDS) ... .275
Standard and Limit ............................................... .275
GENERAL SPECIFICATIONS .......................... .275
DRIVE BELTS ................................................... .275
INTAKE MANIFOLD AND EXHAUST MANI-
FOLD ................................................................ .275
SPARK PLUG ................................................... .276
CAMSHAFT AND CAMSHAFT BEARING ........ .276
CYLINDER HEAD ............................................. .278
CYLINDER BLOCK ........................................... .281
PISTON, PISTON RING AND PISTON PIN ..... .282
CONNECTING ROD ......................................... .283
CRANKSHAFT .................................................. .284
MAIN BEARING ................................................ .286
CONNECTING ROD BEARING ........................ .287
PRECAUTIONS EM-5
[VQ35DE]
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Revision: 2006 December 2006 FX35/FX45
[VQ35DE]PRECAUTIONSPFP:00001
Precautions Necessary for Steering Wheel Rotation After Battery DisconnectNBS003FN
NOTE:
This Procedure is applied only to models with Intelligent Key system and NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS).
Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″ LOCK ″ position.
Always use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For models equipped with the Intelligent Key system and NVIS/IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-II.
Precautions for Drain Engine Coolant and Engine OilNBS003FO
Drain engine coolant and engine oil when the engine is cooled.
Precautions for Disconnecting Fuel PipingNBS003FP
Before starting work, make sure no fire or spark producing items are in the work area.
Release fuel pressure before disconnecting and disassembly.
After disconnecting pipes, plug openings to stop fuel leakage.
Precautions for Removal and DisassemblyNBS003FQ
When instructed to use SST, use specified tools. Always be careful to work safely, avoid forceful or unin-
structed operations.
Exercise maximum care to avoid damage to mating or sliding surfaces.
Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins,
make sure that dowel pins are installed in the original position.
Cover openings of engine system with a tape or equivalent, if necessary, to seal out foreign materials.
Mark and arrange disassembly parts in an organized way for easy troubleshooting and re-assembly.
When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be
used in the step.
Precautions for Inspection, Repair and ReplacementNBS003FR
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
EM-30
[VQ35DE]
OIL PAN AND OIL STRAINER
Revision: 2006 December 2006 FX35/FX45
OIL PAN AND OIL STRAINERP F P : 1111 0
Components (2WD Models)NBS003GB
Removal and Installation (2WD Models)NBS003GC
REMOVAL
CAUTION:
To avoid the danger of being scalded, never drain engine oil when the engine is hot.
NOTE:
To remove oil pan (lower) only, take step 5, then step 20. Removal of step 1, hood assembly (step 2) and step
4 are unnecessary.
1. Remove front tire.
2. Remove hood assembly. Refer to BL-13, "
HOOD" .
3. Remove front and rear engine undercover with power tool.
4. Remove front cross bar with power tool. FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
5. Drain engine oil. Refer to LU-9, "
Changing Engine Oil" .
CAUTION:
Perform this step when the engine is cold.
1. Oil pan gasket (rear) 2. Oil pan (upper) 3. O-ring
4. Oil pan gasket (front) 5. Oil filter 6. Connector bolt
7. Oil cooler 8. O-ring 9. Relief valve
10. Oil pressure switch 11. Bracket 12. Oil strainer
13. Drain plug 14. Drain plug washer 15. Oil pan (lower)
16. Rear plate 17. Crankshaft position sensor (POS) 18. Seal rubber
19. Rear cover plate
SBIA0587E
ROCKER COVER EM-51
[VQ35DE]
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Revision: 2006 December 2006 FX35/FX45
ROCKER COVERPFP:13264
ComponentsNBS003GL
Removal and InstallationNBS003GM
REMOVAL
1. Remove engine cover with power tool. Refer to EM-19, "INTAKE MANIFOLD COLLECTOR" .
2. Release the fuel pressure. Refer to EC-86, "
FUEL PRESSURE RELEASE" .
3. Drain engine coolant, or when water hoses are disconnected, attach plug to prevent engine coolant leak- age. Refer to CO-11, "
Changing Engine Coolant" and EM-19, "INTAKE MANIFOLD COLLECTOR" .
CAUTION:
Perform this step when the engine is cold.
4. Remove intake manifold collectors (upper and lower). Refer to EM-19, "
INTAKE MANIFOLD COLLEC-
TOR" .
5. Separate engine harness removing their brackets from rocker covers.
6. Remove ignition coil. Refer to EM-42, "
IGNITION COIL" .
7. Remove PCV hoses from rocker covers.
8. Remove PCV valve and O-ring from rocker cover (right bank), if necessary.
9. Remove oil filler cap and oil catcher from rocker cover (left bank), if necessary.
1. PCV hose 2. Oil filler cap 3. Oil catcher
4. Rocker cover (right bank) 5. PCV control valve 6. O-ring
7. Rocker cover gasket 8. Rocker cover (left bank)
PBIC2303E
EM-54
[VQ35DE]
FRONT TIMING CHAIN CASE
Revision: 2006 December 2006 FX35/FX45
FRONT TIMING CHAIN CASEPFP:13599
Removal and InstallationNBS003GN
NOTE:
This section describes removal/installation procedure of front timing chain case and timing chain related
parts without removing oil pan (upper) on the vehicle.
When oil pan (upper) needs to be removed or installed, or when rear timing chain case is removed or
installed, remove oil pans (upper and lower) first. Then remove front timing chain case, timing chain
related parts, and rear timing chain case in this order, and install in reverse order of removal. Refer to EM-
64, "TIMING CHAIN" .
Refer to EM-64, "TIMING CHAIN" for component parts location.
REMOVAL
1. Disconnect negative battery terminal. Refer to SC-4, "BATTERY" .
2. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
3. Remove air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
4. Remove front and rear engine undercover with power tool.
5. Release the fuel pressure. Refer to EC-86, "
FUEL PRESSURE RELEASE" .
6. Drain engine oil. Refer to LU-9, "
Changing Engine Oil" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine oil on drive belts.
7. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
8. Separate engine harnesses removing their brackets from front timing chain case.
9. Remove drive belts. Refer to EM-15, "
DRIVE BELTS" .
10. Remove intake manifold collectors (upper and lower). Refer to EM-19, "
INTAKE MANIFOLD COLLEC-
TOR" .
11. Remove power steering oil pump from bracket with piping connected, and temporarily secure it aside. Refer to PS-29, "
POWER STEERING OIL PUMP" .
12. Remove power steering oil pump bracket. Refer to PS-29, "
POWER STEERING OIL PUMP" .
13. Remove alternator. Refer to SC-20, "
CHARGING SYSTEM" .
14. Remove water bypass hose, water hose clamp and idler pulley bracket from front timing chain case.
15. Remove intake valve timing control covers.
Loosen mounting bolts in reverse order as shown in the fig-
ure.
U s e t h e s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ( J 3 7 2 2 8 ) ] t o c u t l i q u i d
gasket for removal.
CAUTION:
Shaft is internally jointed with camshaft sprocket (INT) cen-
ter hole. When removing, keep it horizontal until it is com-
pletely disconnected.
SEM728G
EM-62
[VQ35DE]
FRONT TIMING CHAIN CASE
Revision: 2006 December 2006 FX35/FX45
c. Install new collared O-rings in front timing chain case oil hole (left and right sides).
d. Being careful not to move seal ring from the installation groove, align dowel pins on front timing chain case with the holes to install intake valve timing control covers.
e. Tighten mounting bolts in numerical order as shown in the fig- ure.
9. Install crankshaft pulley as follows:
a. Fix crankshaft using the ring gear stopper [SST: KV10117700 (J44716)].
b. Install crankshaft pulley, taking care not to damage front oil seal.
When press-fitting crankshaft pulley with plastic hammer, tap on its center portion (not circumference).
c. Tighten crankshaft pulley bolt.
d. Turn crankshaft pulley bolt 90 degree clockwise (angle tighten- ing).
CAUTION:
Check the tightening angle by using the angle wrench
[SST]. Avoid judgement by visual inspection without SST.
Check tightening angle indicated on the angle wrench indica-
tor plate.
10. Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns smoothly.
11. For the following operations, perform steps in the reverse order of removal. NOTE:
If hydraulic pressure inside chain tensioner drops after removal/installation, slack in the guide may gener-
ate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
PBIC2631E
PBIC0918E
: 44.1 N·m (4.5 kg-m, 33 ft-lb)
PBIC3821E