QUICK REFERENCE CHART FX35/FX45
QUICK REFERENCE CHART FX35/FX45PFP:00000
ENGINE TUNE-UP DATA (VQ35DE)ELS0003W
Engine modelVQ35DE
Firing order1-2-3-4-5-6
Idle speed
A/T (In “P” or “N” position)rpm
650 ± 50
Ignition timing (BTDC at idle speed)
A/T (In “P” or “N” position)15° ± 5°
Drive BeltDeflection adjustment Unit: mm (in) Tension adjustment Unit: N (kg, lb)
Used belt
New beltUsed belt
New belt
Limit After adjustment Limit After adjustment
Alternator and power
steering oil pump belt7 (0.28)4 - 5
(0.16 - 0.20)3.5 - 4.5
(0.138 - 0.177)294 (30, 66)730 - 818
(74.5 - 83.5,
164 - 184)838 - 926
(85.5 - 94.5,
188 - 208)
A/C compresor belt 12 (0.47)9 - 10
(0.35 - 0.39)8 - 9
(0.31 - 0.35)196 (20, 44)348 - 436
(35.5 - 44.5,
78 - 98)470 - 559
(47.9 - 57.0,
106 - 126)
Applied pushing force 98N (10kg, 22lb) —
Radiator cap relief pressure
kPa (kg/cm
2 , psi)
Standard 78 - 98 (0.8 - 1.0, 11 - 14)
Limit 59 (0.6, 9)
Cooling system leakage testing pres-
surekPa (kg/cm
2 , psi)157 (1.6, 23)
Compression pressure
kPa (kg/cm
2 , psi)/rpm
Standard 1,275 (13.0, 185) /300
Minimum 981 (10.0, 142) /300
Spark plug Standard type PLFR5A-11
Hot type PLFR4A-11
Cold type PLFR6A-11
2006
QUICK REFERENCE CHART FX35/FX45
ENGINE TUNE-UP DATA (VK45DE)
FRONT WHEEL ALIGNMENT (Unladen* )
ELS0003X
*: Fuel, engine coolant and lubricant oil full. Spare tire, jack, hand tools and mats are in designated positions.Engine modelVK45DE
Firing order1-8-7-3-6-5-4-2
Idle speed
A/T (In “P” or “N” position) rpm650 ± 50
Ignition timing
(BTDC at idle speed)12° ± 5°
Tensions of drive belts Auto adjustment by auto tensioner
Radiater cap relief pressure
kPa (kg/cm
2 , psi)
78 - 98 (0.8-1.0 , 11-14) Standard
Limit 59 (0.6, 9)
Cooling system leakage testing pressure
157 (1.6, 23)
kPa (kg/cm
2 , psi)
Compression pressure
kPa (kg/cm
2 , psi)/rpm
1,320 (13.5, 191) /300 Standard
Minimum 1,130 (11.5, 164) /300
Spark plug Standard type PLFR5A-11
Hot type PLFR4A-11
Cold type PLFR6A-11
Camber
Degree minute (Decimal degree)Minimum−1° 29′ (−1.48°)
Nominal−0° 44′ (−0.73°)
Maximum 0° 01′ (0.02°)
Left and right difference 45′ (0.75°) or less
Caster
Degree minute (Decimal degree)Minimum 3° 02′ (3.03°)
Nominal 3° 47′ (3.78°)
Maximum 4° 32′ (4.53°)
Left and right difference 45′ (0.75°) or less
Kingpin inclination
Degree minute (Decimal degree)Minimum 12° 20′ (12.33°)
Nominal 13° 05′ (13.08°)
Maximum 13° 50′ (13.83°)
Total toe-inDistance Minimum 0.6 mm (0.024 in)
Nominal 1.6 mm (0.063 in)
Maximum 2.6 mm (0.102 in)
Angle (left wheel or right wheel)
Degree minute (Decimal degree)Minimum 0° 01′ (0.02°)
Nominal 0° 04′ (0.06°)
Maximum 0° 06′ (0.10°)
Wheel turning angle
(Full turn)Inside Minimum 32° 00 (32.0°)
Degree minute (Decimal degree) Nominal 35° 00 (35.0°)
Maximum 36° 00 (36.0°)
Outside
Degree minute (Decimal degree)Nominal 30° 00 (30.0°)
2006
QUICK REFERENCE CHART FX35/FX45
REAR WHEEL ALIGNMENT (Unladen*)
ELS0003Y
*: Fuel, engine coolant and lubricant oil full. Spare tire, jack, hand tools and mats are in designated positions.
BRAKEELS0003Z
* : Under a force of 490 N (50 kg, 110 lb) with engine running.
REFILL CAPACITIESELS00040
Camber
Degree minute (Decimal degree)Minimum –1° 18′ (–1.30°)
Nominal –0° 48′ (–0.80°)
Maximum –0° 18′ (–0.30°)
To t a l t o e - i nDistance Minimum 2.4 mm (0.09 in)
Nominal 4.7 mm (0.19 in)
Maximum 7.0 mm (0.28 in)
Angle (left wheel or right wheel)
Degree minute (Decimal degree)Minimum 0° 05′ (0.08°)
Nominal 0° 10′ (0.17°)
Maximum 0° 15′ (0.25°)
Front brake Pad repair limit thickness 2.0 mm (0.079 in)
Rotor repair limit thickness 32.0 mm (1.260 in)
Rear brake Pad repair limit thickness 2.0 mm (0.079 in)
Rotor repair limit thickness 14.0 mm (0.551 in)
Brake pedal height (from dash lower panel top surface) 161.5 - 171.5 mm (6.358 - 6.752 in)
Depressed pedal height* More than 95 mm (3.74 in)
UNITLiter US measure
Fuel tank90 23 - 3/4 gal
Coolant (With reservoir tank)VQ35DE 8.6 9 - 1/8 qt
VK45DE 10.0 10 - 5/8 qt
Engine(VQ35DE)Drain and refill
With oil filter change 4.7 5 qt
Without oil filter change 4.4 4 - 5/8 qt
Dry engine (Overhaul) 5.4 5 - 3/4 qt
Engine(VK45DE)Drain and refill
With oil filter change 5.8 6 - 1/8 qt
Without oil filter change 5.2 5 - 1/2 qt
Dry engine (Overhaul) 7.0 7 - 3/8 qt
Transmission A/T 10.3 10 - 7/8 qt
Transfer1.25 2 - 5/8 pt
Differential carrierFront 0.65 1 - 3/8 pt
Rear 1.4 3 pt
Power steering system 1.0 1 - 1/8 qt
Air conditioning systemCompressor oil 0.18 6.0 fl oz
Refrigerant 0.55 kg 1.21 lb
2006
ACS-14
[ICC]
LASER BEAM AIMING ADJUSTMENT
Revision: 2006 December 2006 FX35/FX45
LASER BEAM AIMING ADJUSTMENTPFP:00026
OutlineNKS003EQ
Adjust the laser beam aiming every time the ICC sensor is removed or installed.
CAUTION:
Adjust laser beam aiming at a horizontal place as far as 12 m (39 ft) forward the vehicle can be
seen.
Adjust laser beam aiming 5 seconds after starting engine.
Never view ICC sensor integrated unit body window directly during laser beam aiming adjustment.
Follow the CONSULT-ll when adjusting the laser beam aiming (laser beam aiming adjustment can-
not be operated without CONSULT-ll).
Never ride on vehicle during laser beam aiming adjustment.
Idle and turn headlamps OFF during laser beam aiming adjustment.
PreparationNKS003ER
Adjust the tire pressure to the specified value.
See that there is no load in the vehicle.
Coolant, engine oil filled up to correct level and full fuel tank.
Shift the gear into “P” position and release the parking brake.
Clean the ICC sensor with a soft cloth.
Outline of Adjustment ProcedureNKS003ES
1. Set up the ICC target board [KV99110100 (J-45718)].
2. Adjust the sensor following the procedure on CONSULT-II. (Turn manually the screw for up-down position adjustment. ICC sensor automatically adjust the right-left position.)
Setting the ICC Target BoardNKS003ET
Accurate ICC target board setting is required for the laser beam aiming adjustment.
CAUTION:
ICC system does not function normally if laser beam aiming is not accurate.
ADJUSTING HEIGHT OF THE TARGET
1. Attach a triangle scale at the center.
SKIA6179E
SKIA5974E
AT-4Revision: 2006 December 2006 FX35/FX45 A/T Does Not Shift: 5th Gear
→ 4th Gear ........... .219
A/T Does Not Shift: 4th Gear → 3rd Gear ........... .221
A/T Does Not Shift: 3rd Gear → 2nd Gear .......... .223
A/T Does Not Shift: 2nd Gear → 1st Gear ........... .225
Vehicle Does Not Decelerate by Engine Brake ... .227
SHIFT CONTROL SYSTEM ................................... .229
Control Device Removal and Installation ............. .229
Control Rod Removal and Installation ................. .230
Adjustment of A/T Position .................................. .231
Checking of A/T Position ..................................... .231
A/T SHIFT LOCK SYSTEM .................................... .232
Description ........................................................... .232
Shift Lock System Electrical Parts Location ........ .232
Wiring Diagram — AT — SHIFT .......................... .233
Diagnostic Procedure .......................................... .234
KEY INTERLOCK CABLE ..................................... .236
Components ........................................................ .236
Removal and Installation ..................................... .237
ON-VEHICLE SERVICE ......................................... .239
Control Valve with TCM and A/T Fluid Temperature
Sensor 2 .............................................................. .239
Parking Components (2WD Models Only) ........... .251
Rear Oil Seal ....................................................... .258
Revolution Sensor Components (2WD Models
Only) .................................................................... .259
AIR BREATHER HOSE .......................................... .264
Removal and Installation ..................................... .264
TRANSMISSION ASSEMBLY ............................... .266
Removal and Installation (2WD Models) ............. .266
Removal and Installation (AWD Models) ............. .269 OVERHAUL ............................................................
.274
Components ......................................................... .274
Oil Channel .......................................................... .288
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .291
DISASSEMBLY ...................................................... .294
Disassembly ......................................................... .294
REPAIR FOR COMPONENT PARTS ..................... .312
Oil Pump .............................................................. .312
Front Sun Gear, 3rd One-way Clutch ................... .315
Front Carrier, Input Clutch, Rear Internal Gear .... .317
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub ............................................. .323
High and Low Reverse Clutch ............................. .329
Direct Clutch ........................................................ .332
ASSEMBLY ............................................................ .335
Assembly (1) ........................................................ .335
Adjustment ........................................................... .349
Assembly (2) ........................................................ .352
SERVICE DATA AND SPECIFICATIONS (SDS) ... .359
General Specifications ......................................... .359
Vehicle Speed at Which Gear Shifting Occurs ..... .359
Vehicle Speed at Which Lock-up Occurs/Releases .360
Stall Speed ........................................................... .360
Line Pressure ....................................................... .360
A/T Fluid Temperature Sensor ............................. .360
Turbine Revolution Sensor ................................... .361
Vehicle Speed Sensor A/T (Revolution Sensor) .. .361
Reverse Brake ..................................................... .361
Total End Play ...................................................... .361
AT-8
PRECAUTIONS
Revision: 2006 December 2006 FX35/FX45
Precautions NCS001AP
Before connecting or disconnecting the A/T assembly har-
ness connector, turn ignition switch OFF and disconnect
the battery cable from the negative terminal. Because bat-
tery voltage is applied to TCM even if ignition switch is
turned OFF.
After performing each TROUBLE DIAGNOSIS, perform
“DTC (Diagnostic Trouble Code) Confirmation Procedure”.
If the repair is completed the DTC should not be displayed
in the “DTC Confirmation Procedure”.
Always use the specified brand of ATF. Refer to MA-12, "Fluids and Lubricants" .
Use lint-free paper not cloth rags during work.
After replacing the ATF, dispose of the waste oil using the methods prescribed by law, ordinance, etc.
Before proceeding with disassembly, thoroughly clean the outside of the transmission. It is important to
prevent the internal parts from becoming contaminated by dirt or other foreign matter.
Disassembly should be done in a clean work area.
Use lint-free paper or towels for wiping parts clean. Common shop rags can leave fibers that could inter-
fere with the operation of the transmission.
Place disassembled parts in order for easier and proper assembly.
All parts should be carefully cleansed with a general purpose, non-flammable solvent before inspection or
reassembly.
Gaskets, seals and O-rings should be replaced any time the transmission is disassembled.
It is very important to perform functional tests whenever they are indicated.
The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.
Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.
Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
After overhaul, refill the transmission with new ATF.
When the A/T drain plug is removed, only some of the ATF is drained. Old ATF will remain in torque con-
verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer
to AT- 1 2 , "
Changing A/T Fluid" , AT- 1 3 , "Checking A/T Fluid" .
SEF289H
SEF217U
AT-10
PREPARATION
Revision: 2006 December 2006 FX35/FX45
PREPARATIONPFP:00002
Special Service ToolsNCS001AR
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here. Tool number
(Kent-Moore No.)
Tool name Description
ST2505S001
(J-34301-C)
Oil pressure gauge set
1. ST25051001
(—)
Oil pressure gauge
2. ST25052000
(—)
Hose
3. ST25053000
(—)
Joint pipe
4. ST25054000
(—)
Adapter
5. ST25055000
(—)
Adapter Measuring line pressure
KV31103600
(J-45674)
Joint pipe adapter
(With ST25054000) Measuring line pressure
ST33400001
(J-26082)
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
Installing rear oil seal (2WD models)
Installing oil pump housing oil seal
KV31102400
(J-34285 and J-34285-87)
Clutch spring compressor
a: 320 mm (12.60 in)
b: 174 mm (6.85 in) Installing reverse brake return spring retainer
ST25850000
(J-25721-A)
Sliding hammer
a: 179 mm (7.05 in)
b: 70 mm (2.76 in)
c: 40 mm (1.57 in) dia.
d: M12X1.75P Removing oil pump assembly
SCIA3695J
ZZA1227D
NT086
NT423
NT422
PREPARATION AT-11
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 December 2006 FX35/FX45
Commercial Service ToolsNCS001AS
Tool name Description
Power tool Loosening bolts and nuts
Drift
a: 22 mm (0.87 in) dia. Installing manual shaft oil seals
Drift
a: 64 mm (2.52 in) dia. Installing rear oil seal (AWD models)
PBIC0190E
NT083
SCIA5338E