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4
1. Fuse and Relay Box
2. Battery
3. Engine Oil Level Dipstick
4. Engine Cover
5. Engine Oil Filler Cap 6. Brake Fluid Reservoir
7. Windshield Washer Fluid Reser-
voir
8. Air Cleaner Filter
9. Radiator Cap 10.Automatic Transmission Fluid
Level Dipstick (Vehicle With Auto-matic Transmission)
11.Fuel Filter
12.Power Steering Fluid Reservoir
13.Engine Coolant Reservoir Cap G010C01HP
G010C01HP-GAT Diesel Engine (2.9 CRDi)
CAUTION:
When inspecting or servic-
ing the engine, you should handle tools and otherheavy objects carefully so that the plastic cover of the engine is not damaged.
!
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Drive belts should be checked periodi- cally for proper tension and adjusted if necessary. At the same time, beltsshould be examined for cracks, wear, fraying or other evidence of deteriora- tion and replaced if necessary.Belt routing should also be checked tobe sure there is no interference be-tween the belts and other parts of the engine. After a belt is replaced, the new belt should be adjusted againafter two or three weeks to eliminate slack resulting from initial stretching after use. HHP5049
Diesel Engine (2.9 CRDi)
Generator pulley
Water pump pulley
Tension pulley
COMP. pulley Power steeringpulley
Idler pulley
Auto tensioner Crankshaft pulley
CHECKING AND REPLAC- ING FUSES
G200A01A-AAT
Replacing a Fusible Link
G200A01HP
G200A02HP
!WARNING:
The drive belt should be checked when the engine is cool or cold to avoid burning yourself on hot en- gine.
Bad GoodBad GoodEngine Compartment Fuse and Relay Box #1
Engine Compartment Fuse and Relay Box #2
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G200B02HP-GAT
Replacing Accessory Fuses
The fuse box for the lights and other
electrical accessories will be found under the dashboard on the driver’s side. Inside the box you will find a list showing the circuits protected by eachfuse. If any of your car's lights or other
electrical accessories stop working, ablown fuse could be the reason. If the fuse has burned out, you will see that the metal strip inside the fuse hasburned through. If you suspect a blown fuse, follow this procedure: G200B01HP
!
A fusible link will melt if the electrical
circuits from the battery are ever over- loaded, thus preventing damage to the entire wiring harness. (This could be caused by a short in the systemdrawing too much current.) If this ever happens, have a Hyundai dealer determine the cause, repair the sys-tem and replace the fusible link. The fusible links are located in a relay box for easy inspection.
CAUTION:
When replacing a fusible link, never use anything but a new fusible link with the same or lower amper-age rating. Never use a piece of wire or a higher-rated fusible link. This could result in serious dam-age and create a fire hazard. 3. Be sure to check all other fuses,
even if you find one that appears tohave burned out.
1. Turn off the ignition and all other
switches.
2. Open the fuse box and examine each fuse. Remove each fuse bypulling it toward you (a small "fusepuller" tool is contained in the relay and fuse box of the engine room to simplify this operation).
HHP4002
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4. Replace the blown fuse by pressing
a new fuse of the same rating into place. The fuse should be a snugfit. If it is not, have the fuse clip repaired or replaced by a Hyundai dealer. If you do not have a sparefuse, you may be able to borrow a fuse of the same or lower rating from an accessory you can tempo-rarily get along without (the radio or cigarette lighter, for example). Al- ways remember to replace the bor-rowed fuse. Good
G200B02L
Burned out CAUTION:
A burned-out fuse indicates thatthere is a problem in the electricalcircuit. If you replace a fuse and it blows as soon as the accessory is turned on, the problem is seriousand should be referred to a Hyundai dealer for diagnosis and repair. Never replace a fuse withanything except a fuse with the same or a lower amperage rating. A higher capacity fuse could causedamage and create a fire hazard. NOTE: See page 6-43 for the fuse panel descriptions.
! G200C01HP-GAT
Power connector
Your vehicle is equipped with a power connector to prevent battery discharge if your vehicle is parked without being operated for prolonged periods. Usethe following procedures before park- ing the vehicle for prolonged periods.
1. Turn off the engine.
2. Turn off the headlights and tail lights.
3. Open the fuse box cover and pull up the power connector.
G200C01HP-1
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31CHECKING THE BATTERY
!
G210A01A-AAT
WARNING:
Batteries can be dangerous! When
working with batteries, carefully observe the following precautionsto avoid serious injuries. o If battery fluid is on your skin, flush
the affected areas with water for atleast 15 minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and getmedical assistance as soon as possible. While you are being drivento get medical assistance, continue to rinse your eyes by using a sponge or soft cloth saturated withwater.
o If you swallow battery fluid, drink a large quantity of water or milk fol- lowed by milk of magnesia, eat a raw egg or drink vegetable oil. Getmedical assistance as soon as possible.
While batteries are being charged (either by a battery charger or by thevehicle's alternator), they produce explosive gases. Always observe these warnings to prevent injuries fromoccurring:
o Charge batteries only in a well ven- tilated area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area.
The fluid in the battery contains a
strong solution of sulfuric acid, whichis poisonous and highly corrosive. Becareful not to spill it on yourself or the car. If you do spill battery fluid on yourself, immediately do the follow-ing: HHP5020
NOTE:
o If the power connector is pulled up from the fuse panel, the warn-ing chime, audio, clock and inte- rior lamps, etc., will not operate. The following items must be re-set after replacement.- Digital Clock - Trip computer
- Automatic heating and cooling
control system
- Audio
o Even though the power connec- tor is pulled up, the battery can still be discharged by operation of the headlights or other electri-cal devices.
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NO.1
NO. 2
NO. 3
NO.4
NO.5
NO. 6
NO. 7
NO. 8
NO. 9
NO. 10
NO. 11
NO. 12
DESCRIPTION
G200C01HP-GAT
Engine Compartment (#1)
G200C01HP
Note: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label. AMPERAGES(A)
100A
120A (DIESEL)
140A (GASOLINE)
50A 30A- -
20A 10A 15A -
10A10A CIRCUIT PROTECTED
Glow Relay (COVEC-F/EGR), Air Heater Relay (2.9 CRDi)
Engine Compartment Fuse & Relay Box #2,Generator
Inner Panel Fuse Box (Fuse 1,2,3,4,5),
Engine Compartment Fuse & Relay Box #1 (Fuse 8,9),
Fuel Heater Control Module (COVEC-F/EGR)
Generator, Ignition Switch--
Engine Control Relay (Diesel Engine), Main Control Relay(Gasoline Engine)
Horn Relay
Front Fog Lamp Relay-ECM (Diesel Engine), EGR Control ModuleECM (2.9 CRDi)
FUSIBLE LINK
FUSE
FUSE PANEL DESCRIP- TION
Gasoline Engine Diesel Engine
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Note: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
G200D01HP-GAT Engine Compartment (#2)
G200C02HP
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AMPERAGES(A) 15A 15A15A-
10A 10A
-
15A 15A15A15A 10A 10A10A 10A 10A 10A15A25A20A
NO. 10
NO. 11
NO. 12
NO. 13
NO. 14
NO. 15
NO. 16
NO. 17
NO. 18
NO. 19
NO. 20
NO. 21
NO. 22
NO. 23
NO. 24
NO. 25
NO. 26
NO. 27
NO. 28
NO. 29
DESCRIPTION
CIRCUIT PROTECTED
Fuel Heater and Sensor(2.9 CRDi)Headlamp(Low beam)Headlamp(High beam) -
A/C Compressor Relay, Triple Switch
TCI Fan Relay(COVEC-F/EGR)--ECM(Diesel Engine)ECM(Diesel Engine)
ECM(2.9 CRDi), Air Heater Relay(2.9 CRDi), EGR Solenoid(2.9 CRDi)
Illuminations, Combination Lamp
License Lamp, Combination Lamp
ABS Control Module, ABS Relay, EBD Relay
ECM(Diesel Engine), Headlamp Relay, Condenser Fan Relay
(Gasoline/COVEC-F), EGR Solenoid(COVEC-F)ABS Control Module
Cruise Control Module
Front Wiper and Washer
Power Seat Switch
Power Outlet Relay
FUSE