2006 Hyundai H-1 (Grand Starex) gasoline

1BEFORE DRIVING YOUR VEHICLE
2
B010A01CM-GAT Use Unleaded Gasoline For Europe
– For the optimal vehicle
performance, we recommend you to use unleaded gasoline with an octane rating of RON (Research Octane Num- ber) 95 /AKI (Anti Knock Index) 91 orhigher. You may use unleaded gasoline with an octane rating of RON 91~94/AKI 87~90but it may result in slight performance reduction of the vehicle. Except Europe – Unleaded gasoline
with a Pump Octane Rating of 87 (Re- search Octane Number 91) or highermust be used in Hyundai vehicle. If leaded gasoline is used, it will cause the catalytic converter to become inef- fective and the emission control sys- tem to malfunction.This can also result in increased main- tenance expense. To avoid accidental use of leaded fuel, the large nozzleused with leaded gasoline at service stations can not be inserted into fuel tank opening of Hyundai vehicle. NOTE:
o For some countries, Hyundai ve-
hicles are designed to use leaded gasoline. When you are going touse leaded gasoline, ask to Hyundai dealer whether leaded gasoline in your vehicle is avail-able or not.
o Octane rating of leaded gasoline
is same with unleaded one.
Use Diesel Diesel fuel of 52 to 54 cetane is used in Hyundai vehicle. If two types of diesel fuel are available, use summer or winter fuel properly according to the followingtemperature conditions.
o Above -5°C (23°F) ... Summer type diesel fuel.
o Below -5°C (23°F) ... Winter type
diesel fuel.
Watch the fuel level in the tank very carefully : If the engine stops throughfuel failure, the circuits must be com- pletely purged to permit restarting. CAUTION:
Do not let any gasoline or water enter the tank. This would make it neces-sary to drain it out and to bleed the lines to avoid jamming the injection pump and damaging the engine.
!
FUEL RECOMMENDATIONS

1BEFORE DRIVING YOUR VEHICLE
6
HSRFL051
HSR008
The vehicle identification number is stamped as shown in the illustration.Please use this number when ordering replacement parts. Minibus/Van
Truck B060A01P-GAT ENGINE NUMBER Diesel Engine
The engine number is stamped on the engine cylinder block as shown in the illustration.
B060A01P
B060B01P
2.5 4D56
B060C01P
2.5 CRDi
2.6 N/A
Gasoline Engine
B060D01P
2.4 DOHC

1
BEFORE DRIVING YOUR VEHICLE
27
!WARNING:
o Fuel vapors are dangerous. Be- fore refueling, always stop the en- gine and never allow sparks oropen flames near the filler area. If you need to replace the filler cap, use a genuine Hyundai replace-ment part. If you open the fuel filler cap dur- ing high ambient temperatures, aslight "pressure sound" may be heard. This is normal and not a cause for concern.Whenever you open the fuel filler cap, turn it slowly. o Automotive fuels are flammable/
explosive materials. When refuel-ing, please note the following guidelines carefully. Failure tofollow these guidelines may re- sult in severe personal injury, se- vere burns or death by fire orexplosion.
- Before refueling always note thelocation of the Emergency Gaso- line Shut-Off, if available, at the gas station facility.
- Before touching the fuel nozzle or fuel filler cap, you shouldeliminate potentially dangerous static electricity discharge bytouching another metal part of the front of the vehicle, a safe distance away from the fuel fillerneck, nozzle, or other gas source.
- Do not get back into a vehicle once you have begun refueling.Do not touch, rub or slide against any item or fabric (polyester,satin, nylon, etc.) capable of pro- ducing static electricity. Static electricity discharge can ignitefuel vapors resulting in explo- sion. If you must re-enter the vehicle,you should once again elimi- nate potentially dangerous staticelectricity discharge by touch- ing a metal part of the vehicle, away from the fuel filler neck,nozzle or other gasoline source.
- When using a portable fuel con-
tainer be sure to place the con-tainer on the ground prior to refueling. Static electricity dis- charge from the container canignite fuel vapors causing a fire. Once refueling has begun, con- tact with the vehicle should bemaintained until the filling is complete. Use only portable fuel containers designed to carry andstore gasoline.
- Do not use cellular phones
around a gas station or whilerefueling any vehicle. Electric current and/or electronic inter- ference from cellular phones canpotentially ignite fuel vapors causing a fire. If you must use your cellular phone use it in aplace away from the gas station.
NOTE: If the fuel-filler lid will not open be- cause ice has formed around it, tap lightly or push on the lid to break theice and release the lid. Do not pry on the lid. If necessary, spray around the lid with an approved de-icer fluid(do not use radiator anti-freeze) or move the vehicle to a warm place and allow the ice to melt.

2 INSTRUMENTS AND CONTROLS
14
B310B01P-GAT ODOMETER/TRIP ODOMETER Minibus / Van Pushing in the reset switch under the right side of the speedometer when theignition switch is turned "ON" will dis- play the following sequence:
HXDFL077-1
B330A02A-AAT TACHOMETER (If installed) Minibus/Van
Gasoline Engine
Diesel Engine The tachometer registers the speed of your engine in revolutions per minute (rpm).
C070B02P
C070A02P CAUTION:
The engine should not be raced to such a speed that the needle entersthe red zone on the tachometer face. This can cause severe engine dam- age and may void your warranty.
! C070C02P
Truck

3
STARTING AND OPERATING
5
C070C01E-1
C070C01A-AAT To remove the ignition key
1. Turn the ignition key to the "ACC"
position.
2. Simultaneously push and turn the
ignition key counterclockwise from the "ACC" position to the "LOCK" position.
3. The key can be removed in the
"LOCK" position.LOCK
ACC
ON
START
NOTE: Do not hold the key in the "START" position for more than 15 seconds.
o "ON" When the key is in the "ON" position, the ignition is on and all accessoriesmay be turned on. If the engine is not running, the key should not be left in the "ON" position. This will dischargethe battery and may also damage the ignition system.
o "ACC" With the key in the "ACC" position, the some electrical accessories (radio etc.) may be operated.
o "LOCK" The key can be removed or inserted in this position. To protect against theft, the steering wheel locks by removing the key. NOTE: If difficulty is experienced in turning the ignition key to the START posi- tion, turn the steering wheel rightand left to release the tension and then turn the key.
!
STARTING
C050A01A-GAT Starting For The Gasoline Engine
C050A01E-1
WARNING:
Never run the engine in a closed or poorly ventilated area any longerthan is needed to move your car in or out of the area. The carbon mon- oxide gas emitted is odorless andcan cause serious injury or death. LOCK
ON
START

44IN CASE OF EMERGENCY
24
D010B01A-AAT If Engine Doesn't Turn Over or Turns Over Slowly
1. If your car has an automatic
transaxle, be sure the gear selector lever is in "N" or "P" and the emer-gency brake is set.
2. Check the battery connections to be
sure they are clean and tight.
3. Turn on the interior light. If the light dims or goes out when you operatethe starter, the battery is discharged.
4. Check the starter connections to be sure they are securely tightened.
5. Do not push or pull the vehicle to start it. See instructions for "Jump Starting". D010B02P
D010D01A-AAT If the Engine Stalls While Driving
1. Reduce your speed gradually, keep-ing a straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your
vehicle will not start, contact a Hyundai dealer or seek other quali- fied assistance.
JUMP STARTING
!
HA1FL4001
WARNING:
The gas produced by the battery during the jump-start operation is highly explosive. If these instruc-tions are not followed exactly, seri- ous personal injury and damage to the vehicle may occur! If you arenot sure how to follow this proce- dure, seek qualified assistance. Automobile batteries contain sul-furic acid. This is poisonous and highly corrosive. When jump start- ing, wear protective glasses and becareful not to get acid on yourself, your clothing or on the car. E110A02P-GAT
Discharged battery
Booster battery
D010C02A-AAT If Engine Turns Over Normally but Does Not Start 1. Check fuel level. 2. With the key in the "OFF" position,check all connectors at ignition coils and spark plugs(For Gasoline En- gine) or check all connectors atglow plug and glow plug relay(For Diesel Engine). Reconnect any that may be disconnected or loose.
3. Check fuel line in the engine room. 4. If engine still refuses to start, call a
Hyundai dealer or seek other quali- fied assistance.

4
CORROSION PREVENTION AND APPEARANCE CARE
31
4
IN CASE OF EMERGENCY
31
CAUTION:
Keep the lamps out of contact with petroleum products, such as oil,gasoline, etc.
!
4. Using a spanner of the correct size, remove the headlight assembly mounting bolts.
Replacement instructions:
1. Allow the bulb to cool. Wear eye protection.
2. Open the engine hood.
3. Always grasp the bulb by its plastic
base, avoid touching the glass. HSRFL270
G270A01P-GAT HEADLIGHT AND FRONT TURN SIGNAL LIGHT(Minibus/van)
Turn signal light
HSRFL271
Front position light
Headlight
HSRFL274
7. Push the bulb spring to remove the headlight bulb. HSRFL273
6. Turn the plastic cover counterclock- wise and remove it.
HSRFL272
5. Disconnect the power cord from the back of the headlight.

44IN CASE OF EMERGENCY
40FUSE PANEL DESCRIPTION
G200B01P-GAT MINIBUS/VAN Engine Compartment (Diesel Engine)
G200A01P
NOTE: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label. AMPE-
RAGES
120A80A 30A30A30A40A30A 40A30A 30A 40A 50A
15A/20A
10A30A10A 10A 10A15A 10A 10A15A CIRCUIT PROTECTED
Generator
Glow relay, Glow control module (D4BB) ABS control module
Blower relay
Rear blower relay Fuse 16, 25, 26
Condenser fan main relay, Condenser fan relay (LOW)
Ignition switch, Generator, Start relay, COMP. Fuse, I/C FAN Fuse, ECU Fuse. ABS control module
Power window relay, Siren relay
Tail lamp relay, Head lamp relay
Front fog lamp relay, Hor n relay, Power connector
Inter cooler fan relay, Air temperature switch/Windshield glass defogger
A/C compressor relay
Main power relay (D4CB), Engine control relay, Fuel pump relay(Gasoline)
Illuminations, Left rear combination lamp, Left license lamp
Illuminations, Right rear combination lamp, Right license lamp
Left/Right horn
Front fog lamp switch, Left /Right front fog lampLeft head lamp
Right head lamp, Instrument cluster
Hazard relay, Fuse 23, 24
ALT
GLOW ABS
FR HTR
RR HTR DEF.
C/FAN
IGN
ABS P/W
TAIL
BATT
I/C FAN/FR HTD COMP.
ECU
T/LP(LH) T/LP(LH) HORN
FOG
H/LP(LH)
H/LP(RH)
FUSIBLE
LINK
FUSE
DESCRIPTION
POWER CONNECTOR