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4
CORROSION PREVENTION AND APPEARANCE CARE
41
4
IN CASE OF EMERGENCY
41
G200C01P-GAT (Gasoline Engine)
G200B01PAMPE-
RAGES
120A30A 30A30A40A30A 40A30A 30A 40A 50A
15A/20A
10A30A10A 10A 10A15A 10A 10A15A CIRCUIT PROTECTED
GeneratorABS control module
Blower relay
Rear blower relayFuse 16, 25, 26
Condenser fan main relay, Condenser fan relay (LOW)
Ignition switch, Generator, Start relay, COMP. Fuse,FR HTD Fuse,ECU Fuse. ABS control module
Power window relay, Siren relay
Tail lamp relay, Head lamp relay
Front fog lamp relay, Horn relay, Power connector
Inter cooler fan relay, Air temperature switch/Windshield glass defogger
A/C compressor relay
Main power relay (D4CB), Engine control relay, Fuel pump relay(Gasoline)
Illuminations, Left rear combination lamp, Left license lamp
Illuminations, Right rear combination lamp, Right license lamp
Left/Right horn
Front fog lamp switch, Left /Right front fog lamp Left head lamp
Right head lamp, Instrument cluster
Hazard relay, Fuse 23, 24
ALT
ABS
FR HTR
RR HTR
DEF.
C/FAN
IGN
ABS P/W
TAIL
BATT
I/C FAN/FR HTD
COMP.ECU
T/LP(LH) T/LP(LH) HORNFOG
H/LP(LH)
H/LP(RH)
FUSIBLE
LINK
FUSE
DESCRIPTION
POWER CONNECTOR
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6VEHICLE MAINTENANCE REQUIREMENTS
4
KILOMETERS X 1000 MONTHS
NO.1 2 3 4 5 6 7 8 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL FILTER FUEL SYSTEM LEAKS SPARK PLUGS VACUUM CRANKCASE VENTILATION HOSE TIMING BELT DRIVE BELT (FOR WATER PUMP AND ALTERNATOR)
G010A02P-GAT EXCEPT EUROPEAN COMMUNITY The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary80 64
I I I I 90 72
R R I
R I
70 56
I I I
60 48
R R I I I I
50 40
I I I
40 32
I I I I
30
24
R R I I
20 16
I I I I
SCHEDULED MAINTENANCE
108
I I I
5 4
See Note (1)
Unleaded LeadedSee Note (2) See Note (3)
Note: (1) For every 15, 000 KM or 12 months, whichever occurs first "R"
(2) For every 100,000 KM : "R"
(3) For every 40,000 KM : "R"
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6
VEHICLE MAINTENANCE REQUIREMENTS
7
NO. 1 2 3 4 5 6 7 8 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL FILTER
FUEL FILTER CARTRIDGE See Note (1) FUEL SYSTEM LEAKSSPARK PLUG TIMING BELT DRIVE BELT (FOR WATER PUMP/ALTERNATOR)
75 60
R I I 90 72
R R R R I
R I
60 48
R R R II I
45 36
R I
R
I
3024
R R R I I
15 12
R I I
7.5
6
KILOMETERS X 1000 MONTHS
G040A05P-GAT
FOR EUROPEAN COMMUNITY ONLY
The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for
all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) If the diesel fuel specifications don't meet the european standards EN590, replace it more frequently.
Consult an authorized hyundai dealer for details.
(2) For every 100,000 KM : "R"
See Note (2)
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6
VEHICLE MAINTENANCE REQUIREMENTS
11
GASOLINE DIESELMore Frequently More Frequently Every 60,000 KM or 48 monthsMore FrequentlyMore FrequentlyEvery 10,000 KM or 6 months More Frequently Every 100,000 KM Every 40,000 KMEvery 45,000 KM Every 7,500 KM or 6 monthsEvery 3,000 KMEvery 4,000 KM (Except 2.5 CRDi)Every 7,500 KM or 6 months (2.5 CRDi only)
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELT BRAKE PADS, CALIPERS, ROTORS REAR BRAKE DRUMS AND LININGSSTEERING GEAR BOX, LINKAGE & BOOTSCLIMATE CONTROL AIR FILTER(FOR EVAPORATOR AND BLOWER UNIT)MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL
G070A08P-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
R R RR
I I I
R R R
SEVERE DRIVING CONDITIONS A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty conditions
D - Driving in areas using salt or other corrosive materials or
in very cold weather
E - Driving in sandy areas
A, B, C, D, E, F, G, H, I, K A, B, C, F, H, J C, E B, HD, E, F, GC, D, G, HC, D, G, H C, D, E, F C,EA, C, D, E, F, G, H, I, J A, C, E, F, G, H, I DRIVING
CONDITION
MAINTENANCE INTERVALS
MAINTENANCE
OPERATION
MAINTENANCE ITEM
F - More than 50% driving in heavy city traffic during hot above32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer or police car, taxi, or commercial type operation
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 170 km/h
K - Frequently driving in stop-and-go conditions
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
Except E.C For E.C
Except E.C For E.C
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6
VEHICLE MAINTENANCE REQUIREMENTS
13
G080E01P-GAT
o Vacuum and Crankcase
Ventilation Hoses
Inspect the surface of hoses for evi- dence of heat and/or mechanical dam- age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Particu- lar attention should be paid to examin- ing those hose surfaces nearest tohigh heat sources, such as the ex- haust manifold. Inspect the hose routing to assure that the hoses do not come in contact with any heat source, sharp edges or mov- ing component which might cause heatdamage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make sure they aresecure, and that no leaks are present. Hoses should be replaced immedi- ately if there is any evidence of dete-rioration or damage. G080F01P-GAT
o Fuel Hose, Vapor Hose and
Fuel Filler Cap
The fuel hose, vapor hose and fuelfiller cap should be inspected at those intervals specified in the maintenance schedule. Make sure that a new fuelhose, vapor hose or fuel filler cap is correctly replaced. Consult your Hyundai dealer if you have any ques-tions. G080G01P-GAT
o Air Cleaner Filter
A genuine Hyundai part is recom- mended for replacement of the air cleaner filter. G080H01P-GAT
o Spark Plugs (Gasoline) Make sure to install new spark plugs of the correct heat range. G080I01P-GAT
o Drive Belts Inspect all drive belts (water pump and alternator) for evidence of cuts, cracks, excessive wear or oiliness, and re- place if necessary. Drive belts shouldbe checked periodically for proper ten- sion and adjusted as necessary. G080J01P-GAT
o Engine Coolant The coolant should be changed at those intervals specified in the Vehicle Maintenance Requirements Section. G080K01P-GAT
o Timing Belt Inspect all parts related with the timing belt for damage and deformation. Re-place any damaged parts.
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7EMISSION CONTROL SYSTEM
2EMISSION CONTROL SYSTEM
H010A01P-GAT (Gasoline) Your Hyundai is equipped with an emission control system. There are three emission control sys- tems which are as follows.
(1) Crankcase emission control sys- tem
(2) Evaporative emission control sys- tem
(3) Exhaust emission control systemIn order to assure the proper function of the emission control systems, it is recommended that you have your vehicle inspected and maintained byan authorized Hyundai dealer in ac- cordance with the maintenance sched- ule in this manual. H020A01P-GAT
1. Crankcase Emission Control
System
The positive crankcase ventilation
system is employed to prevent airpollution caused by blow-by gases being emitted from the crankcase.This system supplies fresh air to the crankcase through the air cleaner. Inside the crankcase, the fresh airmixes with blow-by gases, then passes through the PCV valve into the induction system.
H080A01P-GAT PCV Valve The crankcase ventilation system must be kept clean to maintain good engine performance. Periodic servicing is required to re- move combustion products from the PCV valve. H030A01P-GAT
2. Evaporative Emission Control
System (except canister)
The Evaporative Emission ControlSystem is designed to prevent fuel vapors from escaping into the atmo-sphere.If the fuel-vapor vent line is cloggedor damaged, the fuel-vapor mixturewill escape into the atmosphere and cause insufficient emission control. Disconnect the line at both ends, and blow it clean with compressed air. Remove the filler cap from the filler pipe, and check to see if there is evidence that the packing contact to the filler pipe is faulty. The overfilllimiter (2-way valve) installed on the vapor line between the canister inlet and fuel tank outlet must be checkedfor correct operation.
a1ene-7.p65 5/6/2005, 10:41 AM
2
Page 251 of 284
8
DO-IT YOURSELF MAINTENANCE
5
I011A02P-GAT
GASOLINE ENGINE (2.4 DOHC)
1. Windshield washer fluid reservoir
cap
2. Engine oil filler cap
3. Engine oil level dipstick 4. Brake booster
5. Brake fluid reservoir
6. Radiator cap
7. Air cleaner
8. Power steering fluid reservoir
9. Battery
10. Fuse and relay boxI011A03P
CAUTION:
When inspecting or servic-ing the engine, you should handle tools and other heavy objects carefully sothat the plastic cover of the engine is not damaged.
!
Page 254 of 284

8DO-IT YOURSELF MAINTENANCE
8
Select engine oil of the proper SAE viscosity number according to the at-mospheric temperature.Recommended viscosity is given inthe following illustration. The engine oil quality should meet the following API classification: 2.6 N/A : CF-4 or ABOVE 2.5 4D56 : CF-4 or ABOVE 2.5 CRDi : CF-4 or ABOVE The engine oil quality should meet the following ACEA classification: 2.6 N/A : B2 or B3 2.5 4D56 : B2 or B3 2.5 CRDi : B4 or ABOVE NOTE: For diesel-powered vehicle SAE 0W-30 oil should be used only inareas where extremely cold tem- peratures of 10°C (50°F) or below are experienced. For diesel-poweredvehicle, if the atmospheric tempera- tures are 0°C (32°F) or below, SAE 30 oil must not be used.
G030A02O-GAT
Recommended Oil Gasoline Engine
G030B01JMEngine oil is essential to the perfor-
mance and service of the engine. It is suggested that you check the oil level at least once a week in normal use and more often if you are on a trip ordriving in severe conditions.
The engine oil quality should meet the
following classification.
API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE NOTE:
o For good fuel economy, SAE 5W- 20 (5W-30), ILSAC GF-3 engine oil is preferred regardless of regional option and engine variation.
o If SAE 5W-20, ILSAC GF-3 engine oil is not available, secondaryrecommended engine oil for cor- responding temperature range can be used.
This oil should be used only inareas where the atmospheric tem-peratures are 0°C(32°F) or above.