2006 Hyundai Getz fuel pump

6- 36 DO-IT-YOURSELF MAINTENANCE
G200C02TB-GAT FUSE PANEL DESCRIPTION Engine Compartment
PROTECTED COMPONENTS
Ignition Switch
Ignition Switch, Start Relay
Fuel pump, Alternator, ECM
Radiator FanHeadlight, Defogger RelayABSC/lighterAuto Fuel Cut Switch ABS ABS
Blower, Blower Motor
Power WindowElectronic power steeringECMECMA/CON, Fuel PumpInjectorA/ConditionerHornAlternator
FUSE RATING
30A30A
30A30A50A10A25A15A10A20A40A30A30A50A10A20A10A15A10A10A
100A
DESCRIPTION
IGN 2IGN 1ECURAD
BATT ABS
C/LIGHTER F/PUMPECU-B ABS1ABS2BLW
P/WDW EPS
ECU-1ECU-2 SNSR INJ
A/CON HORN BATT
NOTE:
Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
Gasoline Engine
G200C01TB

DO-IT-YOURSELF MAINTENANCE 6- 37
G250C01TB-GAT FUSE PANEL DESCRIPTION Engine Compartment
PROTECTED COMPONENTS
Ignition Switch
Ignition Switch, Start Relay
Fuel pump, Alternator, ECMFFHS
Radiator FanHeadlight, Defogger RelayABSC/lighterAuto Fuel Cut Switch ABS ABS
Blower, Blower Motor
Power WindowElectronic power steeringECMECMA/CON, Fuel PumpInjectorA/ConditionerHornAlternator
FUSE RATING
30A30A30A30A30A50A10A25A15A10A20A40A30A30A50A10A20A10A15A10A10A
100A
DESCRIPTION
IGN 2IGN 1ECU
FFHS RAD
BATT ABS
C/LIGHTER F/PUMPECU-BABS1ABS2BLW
P/WDW EPS
ECU-1ECU-2 SNSR INJ
A/CON HORN BATT
NOTE: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
Diesel Engine
G200C01TB-2

9- 2 VEHICLE SPECIFICATIONS
1.4 L
1.6 L
Type Wheel free playRack stroke Oil pump type 3,825 (150.6)
1,665(65.6) 1,495(58.9) 1,490(58.7)2,455(96.7) 1,450(57.1) 1,440(56.7)
Overall lengthOverall width Overall height (unladen)Wheel base Wheel tread J030A02TB-GAT TIRE1.1 L
13.5V,70A
Dual hydraulic with brake booster Ventilated disc DrumCable
J010A02TB-GAT MEASUREMENT
J060A01TB-GATFUEL SYSTEM
Rack and pinion 0 ~ 30 mm (0 ~ 1.18 in.) 140 mm (5.5 in.)132 mm (5.20 in.) Vane type
165/65R14, 175/65R14, 185/55R15
Option
Front Rear
mm (in.)
J020A01TB-GAT POWER STEERING
Fuel tank Capacity Liter
45 Imp.gal
9.9
J040A04TB-GAT ELECTRICAL
Item Battery Alternator
J050A01FC-GAT BRAKE Type Front brake typeRear brake type Parking brake
J035A01TB-GAT SPARE TIRE
T105/70D14(Temporary) Full size
Standard Option
DIESEL
1.5 L
68AH
12V, 90AGASOLINE
GEN EC
Manual Power 13.5V, 90A
45AH, 55AH

1- 2 FEATURES OF YOUR HYUNDAI
B010A04O-EAT FUEL RECOMMENDATIONS Petrol Engines THIS VEHICLE MUST ONLY BE OP- ERATED WITH UNLEADED FUEL. SERIOUS DAMAGE WILL RESULTFROM THE USE OF LEADED FUEL. To prevent accidental filling of the fuel tank with leaded fuel, a small diameter filler neck along with a restrictor flap arefitted to ensure that only unleaded fuel pump nozzles may enter the filler neck. However, care must be exercised whenfilling the vehicle tank from fuel can or by means of a funnel that the fuel being used is unleaded.The use of leaded fuel in this vehicle will result in irreversible pollution of the catalyst element. Such pollution willprevent correct operation of the cata- lyst and give rise to increased operating temperatures leading to the catalystelement melting and restricting the ex- haust flow along with an increase in exhaust emission levels.
For the optimal vehicle performance, we recommend you to use unleaded gasoline with an octane rating of RON(Research Octane Number) 95 /AKI (Anti Knock Index) 91 or higher. You may use unleaded gasoline with anoctane rating of RON 91~94/AKI 87~90 but it may result in slight performance reduction of the vehicle. B010A02TB
!
CAUTION:
The vehicle warranty will not extend to damage arising from the use of incorrect fuels.
! Diesel Engines Diesel fuel of 52 to 54 cetane is used in Hyundai vehicle. If two types of dieselfuel are available, use summer or winter fuel properly according to the following temperature conditions.
o Above 23°F (-5°C) ... Summer type
diesel fuel.
o Below 23°F (-5°C) ... Winter type diesel fuel.
Watch the fuel gauge (page 43 number 6) very carefully : If the engine stops due to fuel failure, the circuits must becompletely purged to permit restarting.
UNLEADEDFUEL ONLY
CAUTION:
Do not let any petrol or water enterthe tank. If this happens, the tankshould be completely drained and the fuel lines should all be cleaned out. This will stop the fuel pumpfrom becoming contaminated.
tbuk-1a.p65 3/6/2007, 10:21 AM
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1- 52 FEATURES OF YOUR HYUNDAI
If the red indicator illuminates, pull over and stop as soon as possible and turn off the engine. Then open the bonnetand check the coolant level (See "If the engine overheats" on the page 3-4.) and the water pump drive belt. If you sus-pect cooling system trouble, have your cooling system checked by a Hyundai dealer as soon as possible. NOTE: If the red engine temperature indica- tor illuminates, it indicates overheat-ing that may damage the engine.
B265A01FC-EAT
FUEL FILTER WARNING LIGHT-RED(Diesel Engine)
This light illuminates when the engine has started and go off after a approimately seconds. If it lights upwhile the engine is running, it indicates that water has accumulated inside the fuel filter. If this happens, remove thewater from the fuel filter. (Refer to "6-24 page")B290A01TB-EAT ENGINE COOLANT TEM-
PERATURE INDICATOR
WARNING:
Never remove the radiator cap when the engine is hot. The engine coolantis under pressure and could erupt and cause severe burns. Wait until the engine is cool before removingthe radiator cap.
!
These indicators show the temperature of the engine coolant when the ignition switch is ON. Red indicator illuminatesif the temperature of the engine coolant is above 120±3°C (248±37.4°F). Blue indicator Illuminates if the tem-perature of the engine coolant is below 60±3°C (140±37.4°F).
tbuk-1a.p65 3/6/2007, 10:22 AM
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3- 2 WHAT TO DO IN AN EMERGENCY
HTB165
SD020B1-E IF THE ENGINE CANNOT BE CRANKED
1. If the vehicle is fitted with manual
transaxle, ensure that the clutch pedal is depressed whilst cranking the engine. If the vehicle is fitted with automatic transaxle, ensurethat the transaxle selector is at the "P" or"N" position.
2. Check the battery terminals and
connections to ensure that theseare clean and also tight.
3. If the ignition warning lights dim
when the engine is cranked and thebattery terminals have been checked, a discharged battery isindicated. SD020C1-F If Engine Turns Over Normally but Does Not Start
SD020A1-E IF THE ENGINE WILL NOT START Seek assistance from the nearest Hyundai authorised repairer with re- gard to the method of ignition and fuelsystem diagnosis.
!
HTB221
CAUTION:
If the engine refuses to start, no attempt should be made to push or tow start the vehicle. Vehicles withautomatic transaxle or fuel injec- tion will not be able to be started in this manner since no drive is trans-mitted through the automatic transaxle whilst the engine is not running, and in the case of fuelinjected derivatives, the fuel pump will not operate under tow start conditions. In addition, if the ve-hicle is equipped with an exhaust catalyst, damage to the catalyst may result if the vehicle is tow started. 4. Do not attempt to push or tow start
the vehicle, refer to "Jump Starting"for information regarding enginestarting when the battery is dis- charged.
1. Check fuel Level
2. Check all connectors at ignition coil and spark plugs. Replace any that may be discon- nected or loose.
3. Check fuel line in the engine com- partment.
4. If engine still refuses to start, call a
Hyundai authorised repairer or seek other qualified assistance.
tbuk-3.p65 3/6/2007, 10:24 AM
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3- 4 WHAT TO DO IN AN EMERGENCY
!
!
D030A02TB-EAT IF THE ENGINE OVERHEATS If the temperature gauge indicates overheating:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P" (automatic), or neutral (manual transaxle) and set the parking brake.If the air conditioning is on, turn it off.
3. If coolant is running out under the car
or steam is coming out from underthe bonnet stop the engine. Do not open the bonnet until the coolant has stopped running or the steaming hasstopped. If there is no visible loss of coolant and no steam, leave the engine running and check to be surethe engine cooling fan is operating. If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,check to see that it is tight. If thedrive belt seems to be satisfactory, check for coolant leaking from the radiator, hoses or under the car. (Ifthe air conditioning had been in use, it is normal for cold water to be draining from it). WARNING:
Whilst the engine is running, keep hands and clothing away from mov- ing parts such as the fan and drivebelts to prevent injury.
7. Switch ON the main beam
headlamps before carefully remov-ing the jumper cables in the reverseorder of attachment. Once the jumper cables have been removed, switch "OFF" the main beamheadlamps.
CAUTION:
If the jump cable is incorrectly in-stalled, damage to the vehicle elec- trical system may occur, in particu- lar the electronic components suchas the Fuel Injection system com- puter and the Automatic transaxle computer. The battery must neverbe disconnected whilst the engine is running.
!
WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. Highpressure pump, rail, injectors and high pressure pipes are subject to high pressure even after the enginestopped. The fuel jet produced by fuel leaks may cause serious in- jury, if it touches the body. Peopleusing pacemakers should not move closer than 30cm etc. to the ECU or wiring harness within the engineroom while engine is running, since the high currents in the Common Rail system produce considerablemagnetic fields.
tbuk-3.p65 3/6/2007, 10:24 AM
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VEHICLE MAINTENANCE REQUIREMENTS 5- 3
ENGINE CONTROL SYSTEM MAINTENANCE (PETROL)
1 ENGINE OIL & FILTER
2 DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)
3 FUEL FILTER (MPI)
4 FLUID LEAKS
5 TIMING BELT
6 VENTILATION HOSES
7 AIR CLEANER FILTER
8 SPARK PLUGS
9 VALVE CLEARANCE (1.1L)
AF040C4-E
SCHEDULED MAINTENANCE
In order to ensure the continued safety, reliability and longevity of the vehicle, the following maintenance service operations should be performed at the time or mileage intervals specified. It is recommended that all routine maintenance services are entrusted to a Hyundai authorised repairer to ensure that the manufacturers recommended procedures are employed and that only genuine Hyundai replacement parts are used. Incorrect maintenance techniques or the use of non genuine replacement parts may invalidate the vehicle warranty. F030B03TB-EAT R : Replace I : Inspect and, after inspection, clean, adjust, repairer or replace if necessary
Note : (1) FOR EVERY 25,000 MILES : "R"
NO. DESCRIPTION60 72
5060
4048
3036
2024
1012
MILES X 1000 MONTHS
R
I II
R
I
R
I
R
I
R
I
R
II I I
R
I I
R
R
I II I I
R
I I
See Note (1)
tbuk-5.p65 3/6/2007, 10:25 AM
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