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6 DO-IT-YOURSELF MAINTENANCE
8CHECKING THE ENGINE OIL
G030B02FC-GAT
Recommended Oil Diesel Engine
G030B01A
Engine oil is essential to the perfor-
mance and service of the engine. It is suggested that you check the oil level every 500km or before starting a longtrip and more often if you are driving in severe conditions.
The engine oil quality should meet
the following classification:
API class: CF-4 or ABOVE ACEA class: B4 or ABOVE
G030A02O-GAT
Recommended Oil Gasoline Engine Engine oil is essential to the perfor- mance and service of the engine. It is suggested that you check the oil level at least once a week in normal use andmore often if you are on a trip or driving in severe conditions. The engine oil quality should meet the following classification. API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE G030B01JMNOTE:
o For good fuel economy, SAE 5W- 20 (5W-30), ILSAC GF-3 engine oilis preferred regardless of regional option and engine variation.
o If SAE 5W-20, ILSAC GF-3 engine oil is not available, secondaryrecommended engine oil for cor- responding temperature rangecan be used.
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9
G030C02JM-GAT
To Check the Oil Level
G030C01E
NOTE: SAE 0W-30 oil is for extra cold zone and to be restricted by driv-ing condition and dealing area. (Especially, not recommended for sustained high loaded and highspeed operation.)
Gasoline engine G030C02E
Diesel engine
G030D02E-GAT
Adding Oil
HXDFL009 G030D01E
Gasoline engine
Diesel engine
!
Before checking the oil, warm up the
engine to normal operating tempera- ture and be sure your vehicle is parked on level ground. Turn the engine off.
Wait about five minutes, then remove
the dipstick, wipe it off, fully reinsert the dipstick and withdraw it again. Then note the highest level the oil has reached on the dipstick. It should be between the upper (F) and lower (L) range.
WARNING:
Be very careful not to touch the
radiator hose when checking the engine oil as it may be hot enough to burn you.
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10
G350A01A-GAT
ENGINE OIL CONSUMPTION Function of Engine Oil
Engine oil has the primary function of
lubricating and cooling the inside of the engine. Engine oil consumption
It is normal that an engine should
consume some engine oil while nor- mal driving. The cause of oil con- sumption in a normal engine are asfollows;
o Engine oil is used to lubricate pis- tons, piston rings and cylinders. A thin film of oil is left on the cylinder wall when a piston moves downwards in the cylinder. High negative pressure generated dur-ing engine operation sucks some of the oil into the combustion cham- ber.This oil with some oil of the cylin-der wall is burned by the high tem-perature combustion gases during the combustion process. o The engine oil consumption is
strongly effected by the viscosity and quality of oil, engine rpm and driving condition etc. The engine oil is more consumed under severedriving conditions such as high speeds and frequent acceleration and deceleration than normal driv-ing condition.
If the oil level is close to or below the"L" mark, add oil until it reaches the"F" mark. To add oil:
1. Remove the oil filler cap by turning
it counter-clockwise.
2. Add oil, then check the level again. Do not overfill.
3. Replace the cap by turning it clock- wise.
The distance between the "F" and "L" marks is equal to about 1 liter(Gasoline Engine)/1.6 liter(Diesel Engine) of oil.
!
! CAUTION:
Slowly pour the recommended oil into a funnel. Do not overfill not todamage engine.
WARNING:
Be very careful not to touch theradiator hose when adding the en-gine oil as it may be hot enough to burn you.
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11CHANGING THE OIL AND FILTER
!
G040A04FC-GAT
Gasoline Engine
G040A03EThe engine oil and filter should be
changed at those intervals specified in the maintenance schedule in Sec- tion 5. If the vehicle is being driven in severe conditions, more frequent oiland filter changes are required.
The procedure for changing the oil
and filter is as follows:
1. Park the vehicle on level ground
and set the parking brake. Start the engine and let it warm up until the needle on the coolant temperature gauge moves above the lowestmark. Turn the engine off and place the gear selector lever in "P" (auto- matic) or reverse gear (manualtransaxle).
2. Open the hood and remove the engine oil filler cap.
3. Slide underneath the car and loosen
the drain plug by turning it counter-clockwise with a wrench of the proper size. Be sure that a drain pan is in position to catch the oil asit drains out, then remove the drain plug. WARNING:
Be very careful when draining the engine oil as it may be hot enough to burn you!
4. When the oil has stopped draining, replace the drain plug using a new gasket and retighten by turning it clockwise.
Drain plug tightening torque:
Oil filler cap
Drain plug
Oil filter
1.6 DOHC 1.8/2.0 DOHC 4.0 ~ 4.5 3.5 ~ 4.5
E.CExcept E.C
4.0 ~ 4.5
5. Remove the oil filter. You should be able to unscrew the filter with your hands. (If your hands are slip- pery, try to use a cloth between your hands and the filter to giveyourself a better grip.) A certain amount of oil will come out when you remove the filter, so be sure tohave your drain pan in place un- derneath it. kgf.m
F040A02TB
Oil filler cap
Drain plug
Oil filter
1.8/2.0 DOHC 1.6 DOHC
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6 DO-IT-YOURSELF MAINTENANCE
12
!
G040B03FC-GAT
Diesel Engine
KCHB01A
The engine oil and filter should be
changed at those intervals specified in the maintenance schedule in Sec- tion 5. If the car is being driven in severe conditions, more frequent oiland filter changes are required.
The procedure for changing the oil
and filter is as follows:
1. Park the car on level ground and
set the parking brake. Start the engine and let it warm up until the needle on the coolant temperature gauge moves above the lowestmark.
10. Shut off the engine and recheck
the oil level.
NOTE: Always dispose of used engine oil in an environmentally acceptable manner. It is suggested that it be placed in a sealed container andtaken to a service station for maybe reclaimation. Do not pour the oil on the ground or put it in with thehousehold trash.
6. Install a new oil filter in accordance
with the instructions on the cartonor on the filter itself. Do not over- tighten.
Oil filter tightening torque: 1.2~1.6kgf.m Be sure that the mounting surfaceon the engine is clean and that the old gasket is removed completely. Lubricate the new gasket on thefilter with clean engine oil before installation.
7. Remove the engine oil level dip- stick.
8. Refill the crankcase with the rec- ommended engine oil. Refer tothe specification in chapter 9 for engine oil capacity. WARNING:
Used motor oil may cause irrita-
tion or cancer of the skin if left incontact with the skin for prolonged periods of time. Wash your hands thoroughly with soap and warmwater as soon as possible after handling used oil.
Oil filler cap
Engine oil drain plug
! CAUTION:
Slowly pour the recommended oil into a funnel. Do not overfill not to damage the engine.
9. Start the engine and check to be sure no oil is leaking from the drain plug or oil filter.
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13
!
Turn the engine off and place the gear selector lever in "P" (auto-matic) or reverse gear (manual transaxle).
2. Open the hood and remove the engine oil filler cap.
3. Slide underneath the car and loosen the drain plug by turning it counter-clockwise with a wrench of the proper size. Be sure that a drainpan is in position to catch the oil as it drains out, then remove the drain plug.
WARNING:
Be very careful when draining theengine oil as it may be hot enoughto burn you!
4. When the oil has stopped draining, replace the drain plug using a newgasket and retighten by turning itclockwise. Drain plug tightening torque: 3.5 ~ 4.5 kgf.m 8. Install a new copper washer of the
oil filter drain plug by the side oflower case and retighten by turn- ing it clockwise.
Tightening torque : 0.8~1.0 kgf.m
9. After mounting a new oil filter ele- ment and O-ring to upper cap, install the upper cap to lower case and retighten by turning it clock- wise. Do not over-tighten.
Tightening torque : 2.3~2.5 kgf.m
NOTE: Be careful not to be the element upside down when mounting the element.
10.Remove the engine oil level dip- stick.
11.Refill the crankcase with the rec- ommended engine oil. Refer to the specification in chapter 9 forengine oil capacity.
G040B01FC
5. Loosen the oil filter drain plug by turning it counterclockwise with a wrench of the proper size and drain out some oil in the oil filter. Be surethat a drain pan is in position to catch the oil.
6. Loosen the oil filter upper cap with a proper tool from the lower case until an O-ring is seen. Then, drainthe oil completely.
7. Pull out the oil filter upper cap with
element from the lower case.Using a clean cloth, remove anydirt or oil accumulated around thelower case.
Upper cap
Washer
Oil filter drain plug O-ring
Oil filter element
Lower case
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6 DO-IT-YOURSELF MAINTENANCE
14
!!
CHECKING AND CHANGING THE ENGINE COOLANT
G050B01A-AAT
Recommended Engine Coolant
G050B01E
G050A01A-AAT
WARNING:
Do not remove the radiator cap when the engine is hot. When the engine is hot, the engine coolantis under pressure and may erupt through the opening if the cap is removed. You could be seriouslyburned if you do not observe this precaution. Do not remove the radiator cap until the radiator iscool to the touch.
WARNING:
Used motor oil may cause irrita- tion or cancer of the skin if left in contact with the skin for prolongedperiods of time. Wash your hands thoroughly with soap and warm water as soon as possible afterhandling used oil.
Gasoline engine
12. Start the engine and check to be
sure no oil is leaking from thedrain plug or oil filter.
13.Shut off the engine and recheck the oil level.
NOTE:
o It is recommended that the en- gine oil and filter should bechanged by an authorized Hyundai dealer.
o Always dispose of used engine oil in an environmentally accept- able manner. It is suggested thatit be placed in a sealed con- tainer and taken to a service station for maybe reclaimation.Do not pour the oil on the ground or put it in with the household trash.
! CAUTION:
Slowly pour the recommended oil into a funnel. Do not overfill not to damage the engine.
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15
Water
65% 60%50%40%
35%40%50%60%
Use a high quality ethylene-glycol coolant in a 50/50 mix with water. The engine coolant should be compatiblewith aluminum engine parts. Addi- tional corrosion inhibitors or additives should not be used. The cooling sys-tem must be maintained with the cor- rect concentration and type of engine coolant to prevent freezing and corro-sion. Never allow the concentration of antifreeze to exceed the 60% level or go below the 35% level, or damage tothe cooling system may result. For proper concentration when adding or replacing the engine coolant, refer tothe following table. G050C02E
Diesel engine
G050C01A-GAT
To Check the Coolant Level
The coolant level can be seen on the side of the plastic coolant reservoir. The level of the coolant should bebetween the "L" and "F" lines on the reservoir when the engine is cold. If the level is below the "L" mark, addengine coolant to bring it up between "L" and "F". If the level is low, inspect for coolant leaks and recheck thefluid level frequently. If the level drops again, visit your Hyundai dealer for an inspection and diagnosis of the rea-son.
G050D01E G050D02E
Gasoline engine Diesel engine
Ambient
temperature °C ( °F)-15 (5)
-25 (-13) -35 (-31)-45 (-49) Engine coolant concentration
Antifreezesolution