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21
!
!
3. If the transaxle fluid level is low, use
a funnel to add transaxle fluid through the dipstick tube until the levelreaches the "HOT" range. Do not overfill.
WARNING:
The cooling fan is controlled by en- gine coolant temperature and maysometimes operate even when the engine is not running. Use extreme caution when working near the bladesof the cooling fan, so that you are not injured by a rotating fan blade. As the engine coolant temperature decreas-es, the fan will automatically shut off. This is a normal condition.
1. Open the hood, being careful to keep
hands, long hair and clothing clear of any moving parts. WARNING (Diesel only):
Never work on injection system withengine running or within 30 seconds after shutting off engine. High pres- sure pump, rail, injectors and highpressure pipes are subjected to high pressure even after the engine has been switched off. The fuel jet pro-duced by fuel leaks may cause seri- ous injury, if it contacts with the body. People using pacemakersshould not move closer than 30cm to the ECU or wiring harness within the engine room with the engine run-ning, since the high currents in the Common Rail system produce con- siderable magnetic fields.
G110D04A
Fluid level should be within "HOT" range
2. Remove the transaxle dipstick, wipe it clean, reinsert the dipstick as far as it will go, then remove it again.Now check the fluid level on the dipstick. It should be in the "HOT" range on the dipstick. G110D03A
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!
CHECKING THE BRAKES
G120A01A-AAT
G120B01A-AAT Checking the Brake Fluid Level
! CAUTION:
Because brakes are essential to the safe operation of the car, it is sug-gested that they be checked and inspected by your Hyundai dealer. The brakes should be checked andinspected for wear at those inter- vals specified in the vehicle mainte- nance schedule in Section 5.
WARNING:
Use caution when handling brakefluid. It can damage your vision if itgets into your eyes. It will also dam- age your vehicle's paint if spilled on it and not removed immediately. G120C02A-AAT Recommended Brake Fluid Use only hydraulic brake fluid con- forming to DOT 3 or DOT 4 specifica-tions in your braking system. Follow the instructions printed on the con- tainer. G120D01A-AAT To Check the Fluid Level
HLC5035The fluid level in the brake fluid reser- voir should be checked periodically. The level should be between the "MIN"and "MAX" marks on the side of the reservoir. If the level is at or below the "MIN" mark, carefully add fluid to bringit up to "MAX". Do not overfill.
Left-hand Drive type
HLC5035-D
Right-hand Drive type
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23CHECKING THE CLUTCH FLUID
!
G120E02A-AAT Adding Brake Fluid
WARNING:
Handle brake fluid carefully. It can damage your vision if it gets into your eyes. Use only DOT 3 or DOT 4 specification fluid from a sealedcontainer. Do not allow the fluid can or reservoir to remain open any longer than required. This will pre-vent entry of dirt and moisture which can damage the brake system and cause improper operation. To add brake fluid, first wipe away any dirt then unscrew the fluid reservoir cap. Slowly pour the recommendedfluid into the reservoir. Do not overfill. Carefully replace the cap on the reser- voir and tighten. G130A01A-AAT To Check the Clutch Fluid
The clutch fluid level in the master cylinder should be checked when per-forming other under hood services. The system should be checked for leakage at the same time.Check to make certain that the clutch fluid level is between the "MAX" and "MIN" level markings on the fluid reser-voir. Fill as required. Fluid loss indi- cates a leak in the clutch system which should be inspected and repaired im-mediately. Consult your Hyundai dealer.
HLC5036
AX60240A-D
Left-hand Drive type
Right-hand Drive type
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24
!
AIR CONDITIONING CARE
G140A01A-AAT Keeping the Condenser Clean The air conditioning condenser (and engine radiator) should be checkedperiodically for accumulation of dirt, dead insects, leaves, etc. These can interfere with maximum cooling effi-ciency. When removing such accumu- lations, brush or hose them away care- fully to avoid bending the cooling fans. G140B01A-AAT Checking the Air Conditioning Operation
1. Start the engine and let it run at a
fast idle for several minutes with the air conditioning set at the maximum cold setting.
2. If the air coming out of the in-dash vents is not cold, have the air condi-tioning system inspected by yourHyundai dealer.
G140C01A-AAT Lubrication To lubricate the compressor and the seals in the system, the air conditioning should be run for at least 10 minuteseach week. This is particularly important during cool weather when the air condi- tioning system is not otherwise in use.
! CAUTION:
Running the air conditioning sys- tem for extended periods of time with a low refrigerant level may damage the compressor.
G130B02A-AAT To Replace the Fluid Recommended brake fluid conforming to DOT 3 or DOT 4 specification shouldbe used. The reservoir cap must be fully tightened to avoid contamination from foreign matter or moisture. NOTE: Do not allow any other liquids to contaminate the brake fluid. Sealdamage will result.
WARNING:
Use caution when handling brake fluid. It can damage your vision if you get it in your eyes. It will alsodamage your vehicles paint if spilled on it and not removed immediately.
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25CHANGING THE AIR CONDITIONER FILTER
CRANK PULLEY
G140D01A-GAT Checking the Compressor Drive Belt
When the air conditioning is being used regularly, the compressor drive belt tension should be checked at leastonce a month. To check the drive belt tension, press down on the belt halfway between theengine crankshaft and compressor pulleys. Pressing with your finger, you should not be able to deflect this beltanymore than 8.0 mm. If you have the instruments to check it with a force of 98N (22 lb.), the deflection should beapprox. 8.0 mm (0.315 in.). If the belt is too loose, have it adjusted by your Hyundai dealer. G140D01A
TENSION PULLEY 8mm (0.315 in.)
HLC2096
B145A02A-AAT
(For Evaporator and Blower Unit) (If Installed) The air conditioner filter is located in front of the evaporator unit behind theglove box. It helps to decrease the amount of pollutants entering the car.
HLC2097
2. Remove the cable and the wiring from the filter cover.
1. Open the glove box and remove the adjusting pins on both sides of theglove box.
HLC2098
3. Remove the filter cover by pushing the upper end of the filter cover.
A/C
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26CHECKING THE FREEPLAY
HLC2099
4. Replace the two filters.
5. Installation is the reverse order of disassembly.
CAUTION:
Be sure to install the air conditionerfilter in the direction of the arrow sign. Otherwise, it may cause noise or deterioration. G150A01A-GAT STEERING WHEEL To check the steering wheel freeplay, stop the car with the wheels pointed straight ahead and gently move thesteering wheel back and forth. Use very light finger pressure and be sen- sitive to changes in resistance thatmark the limits of the freeplay. If the freeplay is greater than specified, have it inspected by your Hyundai dealerand adjusted or repaired if necessary.
HLC5008
30 mm (1.18 in.) G160A01A-GAT CLUTCH PEDAL
G160A01E
6 ~ 13 mm (0.24 ~ 0.51 in.)
With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedalfreeplay. The freeplay should be within the limits specified in the illustration. If it is not, have it inspected by yourHyundai dealer and adjusted or re- paired if necessary.
!
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27CHECKING DRIVE BELTSCHECKING BRAKE PEDAL CLEARANCE
Water Pump Pulley
Alternator Pulley
Crankshaft Pulley 5.1~6 mm(0.2~0.24 in.)
G190A01A-GAT (Gasoline Engine)
G180A01A-GAT
G180A01L
45.1 mm (1.78 in.)
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down on the brake pedal several times and thenhold it down with a force of about 490 N (50 Kg, 110 lbs). The brake pedal clearance is the distance from the topsurface of the brake pedal to the as- phalt sheeting under the floor mat. If the brake pedal clearance is notwithin the limits specified in the illustra- tion, have it inspected by your Hyundai dealer and adjusted or repaired if nec-essary. HTB186
G170A01A-GAT BRAKE PEDAL
HXGS508
3 ~ 8 mm (0.12 ~ 0.31 in.)
With the engine off, press down on the brake pedal several times to reduce the vacuum in the brake booster.Then, using your hand, press down slowly on the brake pedal until you feel a change in resistance. This is thebrake pedal freeplay. The freeplay should be within the limits specified in the illustration. If it is not,have it inspected by your Hyundai dealer and adjusted or repaired if nec- essary. Drive belts should be checked periodi- cally for proper tension and adjusted if necessary. At the same time, beltsshould be examined for cracks, wear, fraying or other evidence of deteriora- tion and replaced if necessary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine. After a belt is replaced, the new belt should be adjusted again after two or three weeks to eliminateslack resulting from initial stretching after use.
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28CHECKING AND REPLACING FUSES
CAUTION:
When replacing a fusible link, never use anything but a new fusible link with the same or lower amperagerating. Never use a piece of wire or a higher-rated fusible link. This could result in serious damage andcreate a fire hazard.!
G200A01A-AAT Replacing a Fusible Link
G200A01A
Melted
Good
G190B01TB-GAT(Diesel Engine)
A/C comp.
Auto tensioner Pulley
G190B01A
AlternatorPower steering pump
At the scheduled maintenance inspec- tion, belts should be examined for cracks, wear, fraying or other evidenceof deterioration and replaced if neces- sary. Belt routing should also be checked tobe sure there is no interference be- tween the belts and other parts of the engine. A fusible link will melt if the electricalcircuits from the battery are ever over- loaded, thus preventing damage to the entire wiring harness. (This could becaused by a short in the system draw- ing too much current.) If this ever happens, have a Hyundai dealer de-termine the cause, repair the system and replace the fusible link. The fusible links are located in a fuse box for easyinspection.