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5VEHICLE MAINTENANCE REQUIREMENTS
8
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EXPLANATION OF SCHED- ULED MAINTENANCE ITEMS
F060A01A-AAT F060M01A-AAT
o Engine Oil and Filter The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the caris being driven in severe conditions, more frequent oil and filter changes are required. F060B01A-AAT
o Drive Belts Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil saturation and replace if necessary.Drive belts should be checked period- ically for proper tension and adjusted as necessary. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections. Fuel fil- ters should be installed by trained technicians.
F060D01TB-GAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and damage.Have a trained technician replace anydamaged or leaking parts immedi- ately. F060E01A-AAT
o Timing Belt
Inspect all parts related to the timingbelt for damage and deformation. Replace any damaged parts immedi-ately. F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap should be inspected at those intervalsspecified in the maintenance sched- ule. Make sure that a new vapor hose or fuel filler cap is correctly replaced.
F060C01A-AAT
o Fuel Filter A clogged filter can limit the speed at which the vehicle may be driven, dam-age the emission system and cause hard starting. If an excessive amount of foreign matter accumulates in thefuel tank, the filter may require re- placement more frequently. WARNING (Diesel only):
Never work on injection system with
engine running or within 30 sec- onds after shutting off engine. Highpressure pump, rail, injectors and high pressure pipes are subjected to high pressure even after the en-gine has been switched off. The fuel jet produced by fuel leaks may cause serious injury, if it contactswith the body. People using pace- makers should not move closer than 30cm to the ECU or wiring harness within the engine room with the engine running, since the high currents in the Common Rail sys-tem produce considerable magnetic fields.
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5
VEHICLE MAINTENANCE REQUIREMENTS
9
F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter is
recommended when the filter is re- placed.
F060J01A-AAT
o Spark Plugs
(For Gasoline Engine)
Make sure to install new spark plugs
of the correct heat range.
F070C01A-AAT o Coolant The coolant should be changed at the intervals specified in the mainte-nance schedule.
F060F01A-AAT
o Vacuum, Crankcase Ventila-
tion Hoses
Inspect the surface of hoses for evi-dence of heat and/or mechanical dam- age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Partic- ular attention should be paid to exam- ine those hose surfaces nearest tohigh heat sources, such as the ex- haust manifold. Inspect the hose routing to assure that the hoses do not come in contact with any heat source, sharp edges or moving component which might causeheat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make surethey are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidenceof deterioration or damage. F070B01A-GAT o Cooling System Check the cooling system part, such as radiator, coolant reservoir, hosesand connections for leakage and dam- age. Replace any damaged parts.
F060K01A-GAT
o Ignition timing
(Carburetor only)
For basic ignition timing, refer to the
Specifications in Section 9. F060L01A-GAT
o Idle speed and CO
(Carburetor only)
After warming up the engine, check and adjust the idle speed and CO. For detailed service procedures and speci- fication, refer to the Shop Manual.
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5VEHICLE MAINTENANCE REQUIREMENTS
10
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections
for looseness or damage. Retighten to the specified torque. F070J01A-AAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear,
discs for run out and wear, and cali- pers for fluid leakage.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-rioration, or damage. Start the engine and listen carefully for any exhaustgas leakage. Tighten connections or replace parts as necessary.
F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately. F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reservoir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use onlyhydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01A-AAT
o Rear Brake Drums/Linings
Parking Brake
Check the rear brake drums and lin- ings for scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parking brake system in-cluding the parking brake lever and cables. For detailed service proce- dures, refer to the Shop Manual.
F070D01A-AAT
o Manual Transaxle Oil Inspect the manual transaxle oil ac- cording to the maintenance schedule. NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill. F070E05A-AAT
o Automatic Transaxle Fluid The fluid level should be in the "HOT" range of the dipstick, after the engine and transaxle are at normal operating temperature. Check the automatictransaxle fluid level with the engine running and the transaxle in neutral, with the parking brake properly ap-plied. Use Hyundai Genuine ATF SP- III, DIAMOND ATF SP-III, SK ATF SP-III or other brands appraoved byHyundai Motor Co., when adding or changing fluid.
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5
VEHICLE MAINTENANCE REQUIREMENTS
11
F070M01A-AAT
o Steering Gear Box, Linkage &
Boots/Lower arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel. Check the linkage for bends or damage. Check the dustboots and ball joints for deterioration, cracks, or damage. Replace any dam- aged parts. F070N01A-AAT
o Power Steering Pump, Belt
and Hoses
Check the power steering pump and hoses for leakage and damage. Re- place any damaged or leaking partsimmediately. Inspect the power steer- ing belt for evidence of cuts, cracks, excessive wear, oiliness and propertension. Replace or adjust it if neces- sary. F070P01A-AAT
o Driveshafts and Boots
Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease. F070Q01A-AAT
o Air Conditioning Refrigerant
Check the air conditioning lines and connections for leakage and damage. Check air conditioning performance according to the relevant shop manual if necessary.
Page 219 of 599

Engine Compartment .................................................... 6-2
General Checks ........................................................... 6-6
Checking the Engine Oil ............................................... 6-7
Changing the Oil and Filter ........................................... 6-9
Checking and Changing the Engine Coolant ...............6-13
Spark Plugs ....................... .......................................... 6-15
Changing the Air Cleaner Filte r ....................................6-17
Checking the Transaxle Oil (Manual ) ..........................6-19
Checking the Transaxle Fluid (Automatic)..................6-20
Checking the B rakes ................................................... 6-22
Checking the Clutch Fluid ............................................ 6-23
Air Conditioning Care ................................................... 6-24
Checking the Air Conditioner Filter
(For Evaporator and Blower U nit) .............................6-25
Checking Drive Belts................................................... 6-27
Checking and Replacing Fuses .................................. 6-28
Power Steering Fluid Level .......................................... 6-32
Removal of Water from the Fuel Filter .........................6-33
Replacement of Light Bulbs ......................................... 6-35
Fuse Panel Description ............................................... 6-42
Do-It-Yourself Maintenance
6
6
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6 DO-IT-YOURSELF MAINTENANCE
2ENGINE COMPARTMENT
G010A01A-GAT (1.3/1.5 SOHC)
1. Engine coolant reservoir
2. Power steering fluid reservoir (If Installed)
3. Engine oil filler cap
4. Brake booster
5. Brake fluid reservoir 6 Clutch fluid reservoir (If Installed)
7. Air filter element
8. Relay box
9. Windshield washer fluid reservoir
cap 10. Engine oil level dipstick
11. Spark plug cable
12. Radiator cap
13. Automatic transaxle fluid level
dipstick (If Installed)
14. Battery G010A01A-Y
12
3 45 6 7 8
91 011 1 213 1 4
Page 221 of 599
6
DO-IT-YOURSELF MAINTENANCE
3
1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake booster
4. Brake fluid reservoir 5. Clutch fluid reservoir
6. Air cleaner
7. Relay box
8. Windshield washer fluid reservoir
cap
G010B01A-GAT (For Carburetor)
9. Engine oil level dipstick
10. Spark plug cable
11. Radiator cap
12. BatteryAX60020A-Y
12 3
467
81 2
11
9 5
10
Page 222 of 599
6 DO-IT-YOURSELF MAINTENANCE
4
12
3
4 56
78
9
G010C01A-GAT (1.6 DOHC)
G010D01A-Y
1. Engine coolant reservoir
2. Power steering fluid reservoir (If Installed)
3. Rocker cover
4. Engine oil filler cap
5. Brake booster 6. Brake fluid reservoir
7. Clutch fluid reservoir (If Installed)
8. Air filter element
9. Relay box
10. Windshield washer fluid reservoir
cap 11. Engine oil level dipstick
12. Radiator cap
13. Automatic transaxle fluid level
dipstick (If Installed)
14. Battery CAUTION:
When inspecting orservicing the engine, you should handle tools and other heavyobjects carefully so that the plastic rocker cover of the engine isnot damaged.
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