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6
OWNER MAINTENANCE
17
!Open the bonnet and remove the transaxle dipstick, remembering that care must be exercised to prevent in-jury occurring through contact with hot or rotating parts of the engine. WARNING:
The cooling fan is controlled by en- gine coolant temperature and maysometimes operate even when the engine is not running. Use extreme caution when working near theblades of the cooling fan so that you are not injured by a rotating fan blade. As the engine coolant tem-perature decreases, the fan will auto- matically shut off. This is a normal condition.
Wipe the dipstick, replace it fully andpromptly remove it again. The fluidlevel should be between the upper and lower marks. Fluid need only be added if the level is at or below the lower markand must never be increased above the higher mark. If additional fluid is re- quired, this should be poured into thetransmission through the dipstick tube with the aid of a suitable funnel.
G110D03A
G110D04A
Fluid level should be within "HOT" range
!WARNING (Diesel only):
Never work on injection system with engine running or within 30 seconds after shutting off engine. High pres-sure pump, rail, injectors and high pressure pipes are subject to high pressure even after the enginestopped. The fuel jet produced by fuel leaks may cause serious injury, if it touch the body. People usingpacemakers should not move than 12 in.(30 cm) closer to the ECU or wiring harness within the engine room while engine is running, since the high currents in the CommonRail system produce considerable magnetic fields.
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6OWNER MAINTENANCE
18BRAKE SYSTEM CHECKING
SG120D1-E Brake Fluid Level
The fluid level in the brake fluid reser- voir should be checked periodically.The level should be between the "MIN" and "MAX" marks on the side of the reservoir. If the level is at or below the"MIN" mark, fluid should be added hav- ing carefully cleaned the area surround- ing the reservoir cap to ensure that dirtis not allowed to enter the system. It should be borne in mind that the brake fluid level will decrease slightly as thefriction linings of the pads and shoes become worn and that this is a normal condition.
! CAUTION:
The automatic transaxle unit is a precision engineered assembly and correct operation is dependant upon the exclusion of dirt and lint from theunit. Therefore, it is imperative that only lint free cloth (eg nylon) is used for wiping the dipstick and that thearea around the dipstick is thor- oughly clean prior to level checking or adding fluid.
Fluid Capacity The total fluid capacity of the transaxle unit is 6.1 litres. SG120A1-E
SG120C2-E Brake Fluid Recommendations Only brake fluid conforming to DOT 3 or DOT 4 specifications or higher may beused in the braking system. Care should be taken to observe the instructions and precautions printed upon the con-tainer.! CAUTION:
Correct operation of the braking sys- tem is essential to the safe operationof the vehicle and therefore, any main- tenance operations other than those listed below should be entrusted to aHyundai dealer.
HLC5035-D
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6OWNER MAINTENANCE
20
CRANK PULLEY
G140D01A
TENSION PULLEY
A/C
AIR CONDITIONING SYSTEM MAINTENANCE
SG140C2-E Checking the Refrigerant
1. Start the engine and run at idle for
several minutes with the refrigera- tion system running at the coldest setting.
2. If the air coming out of the in-dash vents is not cold, have the air condi-tioning system inspected by your Hyundai dealer.
! CAUTION:
Running the air conditioning system for extended periods of time with a low refrigerant level may damage thecompressor.
SG140A1-E Condenser Ensure that the condenser is periodi- cally inspected and that accumulationsof dirt, dead insects and leaves etc, are removed to ensure that the efficiency of the system is not impaired. Care mustbe exercised to ensure that the con- denser fins are not damaged during cleaning.
SG140B1-E Compressor Drive Belt
0.315 in. (8mm)
The air conditioning compressor drive belt should be checked to ensure free-dom from damage or excessive wear and correct tension. The belt tension is correct when the belt deflects by about0.3 inches (8 mm) when a force of 98 N is applied to the belt halfway between the compressor and crankshaft pul-leys. Adjustment of the belt should be entrusted to a Hyundai dealer.
Page 565 of 599

6
OWNER MAINTENANCE
23CHECKING DRIVE BELTS
Water Pump Pulley
Alternator Pulley
Crankshaft Pulley
HTB186
G180A01L
HXGS508 G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down onthe brake pedal several times and then hold it down with a force of about 490 N (50 Kg, 110 lbs). The brake pedalclearance is the distance from the top surface of the brake pedal to the as- phalt sheeting under the floor mat.If the brake pedal clearance is not within the limits specified in the illustra- tion, have it inspected by your Hyundaidealer and adjusted or repaired if nec- essary. 1.78 in. (45.1 mm)
SG170A1-E BRAKE PEDAL The brake pedal freeplay should be checked with the engine turned off. Thepedal to floor clearance should be checked with the engine running and a load of 490 N applied to the pedal. Ifeither value is incorrect, the necessary adjustment should be performed by a Hyundai dealer. 0.12 ~ 0.31 in. (3 ~ 8 mm)
The various engine drive belts must be checked for condition, tension and free-dom from damage and excessive wear. The tension of a new belt must be checked after thirty minutes runningfollowing fitment of the new belt to allow for the initial belt stretch.
SG190A1-E (Petrol Engine)
0.2~0.24 in. (5.1~6 mm)
Page 566 of 599
6OWNER MAINTENANCE
24
!
FUSIBLE LINKS
WARNING:
Under no circumstances should a fusible link be replaced with any- thing other than a new link of thesame rating. The use of higher rated links or other means of connecting the circuit will create a potential firehazard.
G190B01TB-GAT (Diesel Engine)
At the scheduled maintenance inspec- tion, belts should be examined forcracks, wear, fraying or other evidence of deterioration and replaced if neces- sary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine. SG200A1-E The fusible link prevents damage to the wiring harness in the event of an elec-trical system malfunction. Failure of a fusiblelink is indicative of a serious overload condition having occurred andtherefore the electrical system should be checked by a Hyundai dealer before a replacement link is fitted.
A/C comp.
Auto tensioner Pulley
G190B01A
AlternatorPower steeringpump
G200A01A
Melted
Good
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6OWNER MAINTENANCE
26ELECTRIC COOLING FANSBATTERY MAINTENANCE
!
!
o If battery electrolyte is spilled onto
skin or into eyes, the effected area must be flushed with copious amounts of water and medical assis- tance sought.
o If battery electrolyte is ingested, copious amounts of water or milkfollowed by an antacid (raw egg ormilk of magnesia) must be drunk. Vomiting should not be induced and medical assistance must be sought.
o Batteries must only be charged in well ventilated areas from which na-ked lights or sources of sparks areexcluded.
o Ensure that children, pets or other
unauthorized persons are kept awayfrom batteries.
o Do not allow anything to bridge the
positive (+) and negative (-) termi-nals of the battery.
o Never invert the battery. The battery fitted during production is of the "Maintenance Free" type.
SG210A1-E
WARNING:
Motor vehicle batteries containsulphuric acid which is corrosive and poisonous. Hydrogen gas isemitted from the battery which is explosive when combined with oxy- gen. The following precautions mustbe strictly observed to avoid per- sonal injury or damage to the ve- hicle. SG220A1-E
WARNING:
The cooling fan is controlled by en-gine coolant temperature and may sometimes operate even when the engine is not running. Use extremecaution when working near the blades of the cooling fan so that you are not injured by a rotating fanblade. As the engine coolant tem- perature decreases, the fan will auto- matically shut off. This is a normalcondition.
D010B01A
The engine cooling fan should operate before the temperature gauge reaches the upper portion of the scale and thecondenser fan should operate when- ever the air conditioning is in use.
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6
OWNER MAINTENANCE
27REMOVAL OF WATER FROM THE FUEL FILTERPOWER STEERING FLUID LEVEL
G300A02B-GAT (DIESEL ENGINE)
If the fuel filter warning light illuminates during driving, it indicates that waterhas accumulated in the fuel filter. If this occurs, remove the water as described below.
SG230B1-E POWER STEERING HOSES Power steering hoses should be checked for damage, deterioration andleakage at each service.
NOTE: Grinding noise from power steering pump may be heard immediately after the engine is started in extremelycold condition (below -4°F). If the noise stops during warm up, there is no abnormal function in the system.This is due to a power steering fluid characteristic in extremely cold con- ditions. FLUID RECOMMENDATION Only automatic transmission fluid meet- ing the specification of PSF-3 or Dexron 2 should be used in the power steering system.
SG230A1-E The power steering fluid level should be checked daily.To check the power steering fluid level, be sure the ignition is "OFF", then check to make certain that the powersteering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir.
HLC5006
G300A01A
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6OWNER MAINTENANCE
28HEADLIGHT AIMING ADJUSTMENT
!
1. Loosen the drain plug at the bottom
of the fuel filter.
2. Tighten the drain plug when water no longer comes out.
3. Check to be sure that the warning light illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started.If in doubt, consult your nearest au- thorized HYUNDAI dealer.
NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by an authorized Hyundaidealer. WARNING:
Be sure to carefully wipe away any water drained out in this manner, because the fuel mixed in the watermight be ignited and result in a fire. G290A03A-EAT Before performing aiming adjustment, make sure of the following.
1. Keep all tyres inflated to the correct
pressure.
2. Place the vehicle on level ground
and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 118 in. (3,000 mm) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant,engine oil and fuel, and spare tyre,jack, and tools). Have the driver or equivalent weight placed in driver's seat.
4. Clean the head lights lens and turn on the headlight (low beam).
G300B01A