Page 566 of 599
6OWNER MAINTENANCE
24
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FUSIBLE LINKS
WARNING:
Under no circumstances should a fusible link be replaced with any- thing other than a new link of thesame rating. The use of higher rated links or other means of connecting the circuit will create a potential firehazard.
G190B01TB-GAT (Diesel Engine)
At the scheduled maintenance inspec- tion, belts should be examined forcracks, wear, fraying or other evidence of deterioration and replaced if neces- sary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine. SG200A1-E The fusible link prevents damage to the wiring harness in the event of an elec-trical system malfunction. Failure of a fusiblelink is indicative of a serious overload condition having occurred andtherefore the electrical system should be checked by a Hyundai dealer before a replacement link is fitted.
A/C comp.
Auto tensioner Pulley
G190B01A
AlternatorPower steeringpump
G200A01A
Melted
Good
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OWNER MAINTENANCE
25
In the event of a replacement fuse failing shortly after installation a mal-function within the circuit protected by that fuse is indicated. The circuit should be checked by a Hyundai dealer at thefirst available opportunity.
G200B02A-EAT Individual Circuit Fuses The fuse box containing the individual circuit fuses will be found low on thedashboard on the driver's side. A fuse rating grid will be found on the reverse side of the cover. In the event of fusefailure, the fuse should be replaced with one of equivalent rating. A fuse removal tool is provided within the fuse box tofacilitate replacement.
!WARNING:
The use of replacement fuses having a higher rating than specified or othermeans of connecting the circuit will create a potential fire hazard. NOTE: See page 6-37 for the fuse panel descriptions.
HLC4003
G200B02L
Good
Burned out
HLC4002-D
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6OWNER MAINTENANCE
26ELECTRIC COOLING FANSBATTERY MAINTENANCE
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!
o If battery electrolyte is spilled onto
skin or into eyes, the effected area must be flushed with copious amounts of water and medical assis- tance sought.
o If battery electrolyte is ingested, copious amounts of water or milkfollowed by an antacid (raw egg ormilk of magnesia) must be drunk. Vomiting should not be induced and medical assistance must be sought.
o Batteries must only be charged in well ventilated areas from which na-ked lights or sources of sparks areexcluded.
o Ensure that children, pets or other
unauthorized persons are kept awayfrom batteries.
o Do not allow anything to bridge the
positive (+) and negative (-) termi-nals of the battery.
o Never invert the battery. The battery fitted during production is of the "Maintenance Free" type.
SG210A1-E
WARNING:
Motor vehicle batteries containsulphuric acid which is corrosive and poisonous. Hydrogen gas isemitted from the battery which is explosive when combined with oxy- gen. The following precautions mustbe strictly observed to avoid per- sonal injury or damage to the ve- hicle. SG220A1-E
WARNING:
The cooling fan is controlled by en-gine coolant temperature and may sometimes operate even when the engine is not running. Use extremecaution when working near the blades of the cooling fan so that you are not injured by a rotating fanblade. As the engine coolant tem- perature decreases, the fan will auto- matically shut off. This is a normalcondition.
D010B01A
The engine cooling fan should operate before the temperature gauge reaches the upper portion of the scale and thecondenser fan should operate when- ever the air conditioning is in use.
Page 569 of 599

6
OWNER MAINTENANCE
27REMOVAL OF WATER FROM THE FUEL FILTERPOWER STEERING FLUID LEVEL
G300A02B-GAT (DIESEL ENGINE)
If the fuel filter warning light illuminates during driving, it indicates that waterhas accumulated in the fuel filter. If this occurs, remove the water as described below.
SG230B1-E POWER STEERING HOSES Power steering hoses should be checked for damage, deterioration andleakage at each service.
NOTE: Grinding noise from power steering pump may be heard immediately after the engine is started in extremelycold condition (below -4°F). If the noise stops during warm up, there is no abnormal function in the system.This is due to a power steering fluid characteristic in extremely cold con- ditions. FLUID RECOMMENDATION Only automatic transmission fluid meet- ing the specification of PSF-3 or Dexron 2 should be used in the power steering system.
SG230A1-E The power steering fluid level should be checked daily.To check the power steering fluid level, be sure the ignition is "OFF", then check to make certain that the powersteering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir.
HLC5006
G300A01A
Page 570 of 599

6OWNER MAINTENANCE
28HEADLIGHT AIMING ADJUSTMENT
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1. Loosen the drain plug at the bottom
of the fuel filter.
2. Tighten the drain plug when water no longer comes out.
3. Check to be sure that the warning light illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started.If in doubt, consult your nearest au- thorized HYUNDAI dealer.
NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by an authorized Hyundaidealer. WARNING:
Be sure to carefully wipe away any water drained out in this manner, because the fuel mixed in the watermight be ignited and result in a fire. G290A03A-EAT Before performing aiming adjustment, make sure of the following.
1. Keep all tyres inflated to the correct
pressure.
2. Place the vehicle on level ground
and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 118 in. (3,000 mm) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant,engine oil and fuel, and spare tyre,jack, and tools). Have the driver or equivalent weight placed in driver's seat.
4. Clean the head lights lens and turn on the headlight (low beam).
G300B01A
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29
5. Open the bonnet.
6. Draw the vertical line (through the
centre of each headlight beam pat- tern) and the horizontal line (through the centre of each headlight beam pattern) on the aiming screen. And then, draw the horizontal paral- lel line at 1.18 in. (30 mm ) under thehorizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to each vertical line with aphillips screwdriver - HORIZONTAL AIMING.
G290A01A
Horizontal Aiming
Vertical Aiming
SPECIFICATIONS: "H" Horizontal centre line of headlightsfrom ground. Petrol Engine : 25.8 in. (656 mm) Diesel Engine : 26.1 in. (664 mm) "W" Distance between each headlightcentre. Petrol Engine / Diesel Engine : 42.4 in. (1,078 mm) "L" Distance between the headlightsand the wall that the lights are tested against. : 118 in. (3,000 mm)
If the vehicle has had front body repairand the headlight assembly has been replaced, the headlight aiming should be checked using an aiming screen asshown in the illustration. Turn on the headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis
of light is parallel to centre line of the body and is aligned with point "P"shown in the illustration.
2. Dotted lines in the illustration show
the centre of headlights.
G290B03A-EAT Adjustment After Headlight As- sembly Replacement
G290B01B
LW
Cut-off line Ground line
"P"
Horizontal line
Vertical line1.18 in.
H H
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6OWNER MAINTENANCE
30REPLACING LIGHT BULBS
G270A03A-EAT Headlight Bulb
1. Allow the bulb to cool. Wear eyeprotection.
2. Open the engine bonnet.
3. Always grasp the bulb by its plastic
base, avoid touching the glass.
4. Using a spanner, remove the head- light assembly mounting bolts. 5. Disconnect the power cord from the
bulb base in the back of the head-light.
6. Remove the dust cover.
G260A03A-EAT In the event of bulb failure being expe- rienced, ensure that the relative lighting circuit is turned off prior to attempting to replace the bulb. The illustrations onthe following page will assist in locating and removing the various bulbs. En- sure that the replacement bulb has thesame cap configuration and wattage as the original. See page 6-34 for the wattage descrip-tions.
!
CAUTION:
Keep the lamps out of contact with petroleum products, such as oil, petrol, etc. HLC5033
HLC5009
HLC5034-1
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31
7. Push the bulb spring for removing
the headlight bulb.
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8. Remove the protective cap from thereplacement bulb and install the new bulb by matching the plastic base with the headlight hole. Reattach the bulb spring and install the dust cover.Reconect the power cord.
9. Use the protective cap and carton to
dispose of the old bulb.
10.Check for proper headlight aim. WARNING:
The halogen bulb contains gas un-der pressure and if impacted couldshatter, resulting in flying fragments. Always wear eye protection when servicing the bulb. Protect the bulbagainst abrasions or scratches and against liquids when lighted. Turn the bulb on only when installed in aheadlight. Replace the headlight if damaged or cracked. Keep the bulb out of the reach of children and dis- pose of the used bulb with care.
HLC5011 HLC5010
G270A03O