Page 427 of 484
B0-44Vehicle BodyCargo Body Baffle
Mount of Baffle
1. Mount the baffle lock on the baffle;
Mount the baffle lock with two screws (Dr SK)
Mount the baffle lock with two nuts (SL)
2. Connect the connecting bar with the baffle lock controller.
3. Mount the baffle slide fastener;
(a) Mount the baffle slide fastener and bolts.
Fastening torque14Nm
(b) Connect the baffle slide fastener with the baffle.
4. Mount the baffle hinge on the baffle
5. Mount the inner coverpannel
SL)
Mount the inner cover panel with 14 screws;
Dr SK)
Mount the inner cover panel with 12 screws.
Dismantle of baffle lock controller:
1. Tear down the inner cover panel;
2. Disconnect the two baffle connecting bar;
3. Tear down the baffle lock controller
Tear down the two screws and the baffle lock controller; (Dr
SK)
Tear down the two nuts and the baffle lock controller. (SL)
Mount of baffle lock controller
Mount the baffle lock controller in the reverse order for
disassembly.
Page 428 of 484
B0-45
Tailgate ()
Element figure
Vehicle BodyTailgate
tailgate glass
SF
outer auchi
inner auchi
tailgate lock glass elevator at tailgatetailgate handleglass bracket glass supporter
tailgate cover panel
sealing strip at tailgate
sealing strip at tailgatetrim panel at tailgate I lock ring
Page 429 of 484
B0-46Vehicle BodyTailgate
Dismantle of tailgate
1. Tear down the trim panel of the tailgate:
(a) Insert the screwdriver between the fixing clipes and the
trim panel at the tailgate to loose the trim panel.
Notice: the screwdriver should be wrapped at its head
with adhesive strap before using
(b) Tear down the trim panel at tailgate.
2. Tear down the tailgate cover panel;
Tear down the three bolts and the tailgate cover panel.
3. Tear down the tailgate handle and the lock ring:
(a) Tear down the two bolts on handle.
(b) Disconnect the controlling bar from the glass elevator
and tear down the tailgate handle.
(c) Disconnect the controlling bar from the glass elevator to
take down the lock ring.
4. Tear down the trim panel of tailgate I;
Tear down the six bolts and trim panel of tailgate I;
5. Tear down the sealing strip at tailgate;
Tear down the two threaded ends and the sealing strip;
6. Tear down the outer auchi
7. Tear down the glass elevator at tailgate;
(a) Tear down the tailgate glass;
(b) Pull the glass outwardly to take it down.
8. Tear down the tailgate lock;
Tear down the three bolts and the tailgate lock.
Page 430 of 484
B0-47Vehicle BodyTailgate
9. Tear down the tailgate lock
Tear down the three screws from the tailgate to tear down the
lock
Change of Glass
1. Tear down the glass bracket with screwdriver or with
similar tool.
2. Coat the polyurethane glue, seize the gasket on the
glass and coat the glass glue at outside of the gasket.
3. Encase the glass bracket by tapping it with rubber
hammer.
Tailgate Assembly of
Assembly the tailgate in the reverse order of the disassembly
approaches.
Notice: coat the lubricant on the sliding face, elevator
gear and door lock before mounting the parts.
120mm
105mm
outside
Page 431 of 484
B0-48Vehicle BodyTailgate
Tailgate ()
Element figure
stop-grade
washer plastic clipes
10 screws
upper position limit adhesive block
tailgate assembly pneumatic ejector rod
tailgate hinge
lock clip
assembly
nut trim panel
at tailgate
tailgate lock
barrel assembly
sealing strip
front wall
plastic clipes
lower
position limit
tailgate lock side lower
position limit
side upper
position limit
SY SJ
Page 432 of 484
B0-49Vehicle BodyTailgate
Dismantle of Tailgate
1. Tear down the trim panel at tailgate;
Tear down the ten plastic clipes and take down the trim panel
at tailgate.
2. Tear down the tailgate lock barrel and lock from tailgate:
(a) Screw off the nuts of lock barrel from the inside of
tailgate cavity and take down the lock barrel from the
outside.
(b) Tear down the three screws to take down the tailgate lock.
3. Tear down the tailgate lock clip
Take down the tailgate lock clip from the lower beam flange
after tearing down the two screws.
Dismantle of Tailgate
1. Tear down the pneumatic ejector rod;
Tear down the screws and take down the two pneumatic ejector
rod from the tailgate and the body.
2. Tear down the tailgate hinge and the tailgate;
(a) Tear down the eight bolts to take down the right and left
tailgate hinge from the tailgate and the body;
(b) Pull out the plugging element of wire harness to tear
down the tailgate from the body.
3. Tear down the position limit
After tearing down the two bolts, take down the left and right
side upper/lower position limits and the upper/lower position
limit from the tailgate and the body.
Tear down the position limit
Mount of tailgate lock and the tailgate
Mount the tailgate lock and the tailgate in the reverse
order
Page 435 of 484
B0-52Vehicle BodyInstrument Panel
Instrument panel ()
Element figure
SL SK SY SJ
instrument
panel body
right upper air tunnel
central air tunnel
left upper
air tunnel
combination
instrument
decorative cover
of instrument
lower covering board
at right end
glove box
lower instrument
cover(SY)
air-conditioning
controlling mechanism
assemblylower instrument cover
central cover
CD device
cigarette
lighter seat
lower decorative
frame of
instrument panel
ashtray cluster
glove box lock
Page 436 of 484
B0-53Vehicle BodyInstrument Panel
Dismantle of instrument panel
(Dr SF)
1. Disconnect the cable of accumulator from the negative
polar;
2. Tear down the steering wheel;
3. Tear down the combined switch shell cluster;
4. Tear down the bonnet lock switch;
Tear down the two screws and the sliding fastener of bonnet
lock.
5. Tear down the central bottom-wall (Dr)
Tear down the decorative cover of gearbox (SF)
6. Tear down the instrument cover (SF).
Tear down the two screws and the cover.
7. Tear down the lower instrument cover;
(a) Tear down the ignition lock;
(b) Tear down the five screws and the cover;
Tear down the four screws and the cover;
(c) Disconnect the plugging elements.
8. Tear down the air-conditioner controlling panel;
(a) Pull out the air-conditioner controlling button;
(b) Prize out the A/C switch;
(c) Prize out the air-conditioner panel as shown in the
drawing with screwdriver and take it down.
Notice: the screwdriver should be wrapped with adhesive
strap at its head before using.
(d) Disconnect the plugging elements.
9. Tear down the decorative cover of instrument (Dr)
(a) Tear down the two screws to pull out the decorative cover
of instrument;
(b) Disconnect the plugging elements.EF
