2006 GREAT WALL SAILOR lock

B0-8
Assembly of Front Door
1. Coat the MP lubricant on the parts before mounting.
(a) Coat the MP lubricant on the sliding face and the gear of
glass elevator.
Notice: Do not plaster the MP lubricant on the spring of
glass elevator.
(b) Plaster the MP lubricant on the sliding face of door lock.
2. Mount the outdoor handle with lock barrel and the door
lock;
(a) Mount the lock barrel on the outdoor handle with spring
snapping ring;
(b) Use two bolts to mount the outdoor handle and the lock
barrel;
(c) Mount the door lock with three screws;
(d) Connect the outdoor handle to the control lever.
3. Mount the lock ring inside vehicle
Mount the lock ring inside of vehicle and connect the control
lever.
4. Mount the lower rear glass guide track,
5. Mount the lower front glass guide track;
6. Mount the glass elevator:
(a) Put in the elevator through the auxiliary hole;
(b) Mount on the three fixing bolts of elevator. (manually
operated)
Mount on the four fixing bolts of elevator (electric)
(c) Mount the small sliding track, and screw up the bolts of
small sliding track temporarily.
7. Mount the glass groove on car door;
8. Mount the car door and window glass;
Put the glass in the car door cavity, and then use two bolts to
fix the glass on the elevator. Vehicle Body
Front Door

B0-10
Rear Door (
)
Element Figure
glass
glass channel
Outer auchiglass bracket and glass gasket
door limiting
devicedoor hinge
electric switch
interior trim panel
of electric door (Dr)
interior trim panel
of electric door manual interior
trim panel
sleeve
snapping ring elevator handle door lamp inner cliplower rear glass
guide track
small sliding trackdoor lock assembly
lock clipoutdoor handle
lower dust
strip
indoor handle(Dr) lock ring
Dr SL SK SYVehicle Body
Rear Door
(SL,SY,SK)

B0-11Vehicle Body
Rear Door
Rear Door (
)
Element Figure
glass
glass channel
Outer auchi
glass bracket and
glass gasket
door limiting
device door hinge
electric switch
door lampinner cliplower rear glass
guide track
small
sliding
track door lock assemblyn
lock clipoutdoor handle
upper glass guide track
indoor handlelock ring quarter window glass
sliding
channel
SF

B0-12Vehicle Body
Rear Door
Rear door(
)
Element figure
glass
glass channel
outer auchi
door limiting devicedoor hinge
electric switch inner clipdoor lock assembly
lock clip
outdoor handlelock ring quarter
window glass
screw cap
glass supporter
indoor handle
SJ

B0-13
Adjustment of Rear Door
(Dr SL SK SF SY SJ)
1. Adjust the door along the front-back and vertical direction;
(upper side)
Screw off the hinge nuts on the body side for the adjustment.
(lower side)
Screw off the hinge nuts on the side body for the adjustment.
2. Adjust the door along the left-right and vertical direction.
3. adjust the door lock clip
(a) Screw off the mounting bolts of lock clip and tap the lock
clip with hammer to adjust its position.
(b) Screw on the fixing nuts of lock clip.
Disassembly of Rear Door
1. Tear down the elevator handle (Dr)
Pull out the spring snapping ring with dishcloth and tear down
the elevator handle and sleeve.
2. Tear down the indoor handle;
(a) Take spart the screw and slide the handle forwardly.
(b) Take down the handle from the controlrod Vehicle Body
Rear Door

B0-16
(SJ)
(a) Tear down the four fixing bolts of elevator bracket;
(b) Tear down fixing bolts of three elevators;
(c) Disassemble the elevator through the auxiliary hole. Vehicle Body
Rear Door
11. Tear down the lock ring inside the vehicle;
Disconnect the connecting bar to tear down the lock ring inside
vehicle body.
12. Tear down door lock and the outdoor handle with lock
barrel:
(a) Disconnect the outdoor with lock barrel from the con-
necting bar.
(b) Tear down three screws and door lock.
(c) Tear down the two bolts and the outdoor handle with lock
barrel.
(d) Tear down the spring snapping ring and lock barrel.
Change of Glass
(Dr SF)
1. Tear down the glass bracket with screwdriver or similar
tool.
2. Coat the black glue on the inner side of glass bracket
liner.
3. Tap the glass bracket with rubber hammer to encase it.
Tear down the bolts on gear panel with the pliers or similar
tool.
4. Tear down the bolts of door window glass bracket to take the
glass out.
SJ
a
Dr
a:35mm
bb:80mm(manual)
65mm(electric)
SF

B0-17
Assembly of rear door
1. Coat the MP lubricant on the parts before mounting
(a) Coat the MP lubricant on the sliding face and gear of
glass elevator;
Notice: Do not coat the MP lubricant on the spring of
glass elevator.
(b) Coat the MP lubricant on the sliding face of door lock. Vehicle Body
Rear Door
2. Mount the outdoor handle with lock barrel and door lock:
(a) Mount the lock barrel on the outdoor handle with spring
snapping ring.
(b) Mount the outdoor handle and the lock barrel with two
bolts;
(c) Mount the lock door with three screws; and
(d) Connect the connecting bar to the outdoor handle.
3. Mount the inside lock ring
Mount the inside lock ring and connect the connecting bar.
4. Mount the glass elevator:
(a) Put in the elevator through the auxiliary hole;
(b) Mount three fixing bolts of elevator (for manually-
operated elevator);
Mount four fixing bolts of elevator (for electric elevator)
(c) Mount the small sliding track and tighten the fixing bolts
temporarily;
(SJ)
(a) Put in the elevator through the auxiliary hole;
(b) Mount three fixing bolts of elevator;
(c) Mount four fixing bolts of elevator bracket.
SJ
SJ

B0-43
Cargo body baffle
Element mounting position
Vehicle Body
Cargo Body Baffle
baffle lock
connecting bar
2 screws
baffle lock controller
rear panel of cargo body
buffer block
hinge assembly
inner cover panel
bolt hole
14 screws
Dr SL SK
14 screws
(Dr SK)
14
N
m
specified torquecargo body
hinge
Dismantle of baffle lock
1. Tear down the inner cover panel.
(SL)
Tear down the 14 screws and the inner cover panel.
(Dr SK)
Tear down the 12 screws and the inner cover panel.
2. Disconnect the connecting bar of baffle lock from the
baffle lock controller.
3. Tear down the baffle slide fastener
(a) Tear down the baffle lock from the baffle.
(b) Tear down the two screws and the baffle lock.
4. Teardown the baffle from the baffle
Teardown the 12 screws and the baffle lock