2006 GREAT WALL SAFE conditioner

IN-3Introduction
How to Use This Manual
Introductionóhow to use this manual
The repairing approaches are described step by step:

The illustrations show you what to do and at which position.

The theme of repairing operation tell you what you need to do.

The detailed instruction show you how to accomplish the repairing and
introduce to you other related affairs, such as specification, warning etc.
Example:
Check and adjust the flange bounce
(a) Attach the dial indicator seat to the reducer housing, and touch the
flange face with the measuring head of dial indicator, run the flange
and observe the pendular range of the indicator carefully.
Full bounce tolerance of face : 0.10mm
Illustration:
what to do and at which positionSpecification
This formula can help the experienced technicians find out the failure
causes in short time. Overhauling staff can browse the operation theme
and refer to the detailed description thereunder where necessary; impor-
tant specifications and warnings are written out in boldface.
Specification
The corresponding specifications are given in boldface in each repairing
approach of this manual, which allows the overhauling staff to check the
specification while keeping on repairing work.
Warning, Notice and Remark

Warning written out in boldface means there is possibility of self-
injury or harm to others.

Notice written out in boldface means there is possibility of damage
to parts under repairing.

Remarks singled out independently, but not in boldface, serve as
supplementary descriptions to help you accomplish the work more
efficiently.
Vehicle Code
There are six vehicle models in this manual, the model codes are as follows:
Deer model
Dr
Sailor model
SL
SO COOL model
SK
Safe model
SF
Sing model
SY
PEGASUS model
SJ
Abbreviation used in this manual
A/C
air-conditioner
ECU
electronic controller unit
SST
special service tool
2WD
two-wheel drive
4WD
four-wheel drive
PMãã
Topic:what to do ?
Detailed introductionz;How to do?

BE-2
Brief Introduction
1. Power supply system
The power supply system includes accumulator, generator and its adjustor. Generator is the main power supply; the
accumulator is the auxiliary power supply. The generator, parallel with the accumulator, is equipped with the
adjustor, which is used to maintain the voltage of generator stable when the rotating velocity and the load varies.
2. Starting System
Which includes the direct current motor, drive mechanism and control device, etc. its performance is to start the
engine.
3. Lighting system
Which includes various lighting lamps inside and outside of the body and their control device; they are used mainly
to guarantee safety driving in night.
4. Alarming System
Which includes the electric horn, flasher and various service signal indicating lamps, etc. they are mainly used to
guarantee the physical and driving safe when driving.
5. Auxiliary Electric Appliance System
It includes the electric wiper, air-conditioner, recorder and cigarette lighter, etc.
R
red
R/G
redgreen
socket plugging element plug plugging elementN
2 3
4 5 6 123
4
5
S
socket plugging
elementplug plugging element
1. The codes of sockets of socket plugging element are
complied from left to right.
2. The codes of sockets of socket plugging element are
compiled from right to left.
Remark: all of plugging elements are watched from the in-
wiring direction.
3. Comparison between plug and socket plugging elements
The plug and socket plugging elements are classified accord-
ing to their in-built socket shape.
(a) All of plugging element are marked according to the
opening end and are locked at their tops.
(b) When pulling the plugging element, pull the plugging
element itself instead of wire.
Remark: before pulling the plugging element, check the
plugging element that you want to disconnect first to verify
their classifications.
English letters for wiring colors code:
B =black Bl =blue R =red Br =brown
Lg =reseda V =purple G =green O =orange
W =white Gr =gray P =pink Y =yellow
First letter stands for the basic color, while the second for the
stripe color.
Body Electric System
Brief Introduction

BE-7Body Electric System
Protective Box Position and Content
protective box II
preheating relay
diesel

air-conditioner relay
fuel pump relay
ECU relay
Parts Mounting Position (Continued)

BE-10Body Electric System
Protective Box Position Content
FuseVehicle
Model
1. Standby 30A
Standby 20A SJ
2. Standby 15A SY
Standby 10A SJ
3. Standby 10A SY SJ
4. Unload SY
Bass bubble 10A SJ
Power amplification 10 A top SY
5. Unload SY SJ
6. Unload SY SJ
7. Unload SY SJ
8. Air-conditioner 10A SY SJ
9. Charging 10A SY
Instrument 10A SJ
10. ECU 10A SY SJ
11. Back-up lamp 10A SY SJ
12. Cigarette lighter 30A SY SJ
receiver
13. Unload SY
Refrigerant 10A SJ top SY
14. Unload SY SJ
15. Steering electric window 10A SY
Humid display of steering 10A SJ
sindicating lamp
16. Stop lamp 10A SY SJ
17. Power aerial of inside lamp 10A SY SJ
18. Central control lock 20A SY SJ
19. Dual flasher 10A SY SJ
20. Front rain brush 10A SY SJ
21. Rear air-conditioner 15A SY
Unload SJ
22. Rear defroster 15A SY
Unload SJ
23. Rear rain brush 10A SY
Unload SJ
1Protective box I (continued)pv=pg
1
2
3
4
567
8
91011
12 13
14 15
16 17 18 19
20 21 22 23

BE-11Body Electric System
Protective Box Position and Content
Fuse Vehicle model
1. Standby 10A (SL diesel)(SY diesel)
2. Standby 15A (SL diesel) (SY diesel)
3. Standby 30A (SL diesel) (SY diesel)
4. Unload (SL diesel) (SY diesel)
5. Unload (SL diesel) (SY diesel)
6. Unload (SL diesel) (SY diesel)
7. Unload (SL diesel) (SY diesel)
8. Start 10A (SL diesel) (SY diesel)
9. Rear defroster 15A (SY diesel)
Unload (SL diesel)
10.Cigarette lighter
and receiver 30A (SY diesel)
Cigarette lighter 15A (SL diesel)
11.Rear rain brush 10A (SY diesel)
Unload (SL diesel)
12.Front rain brush 15A (SY diesel)
Rain brush 5A (SL diesel)
13.Steering 10A (SY diesel)
Dual flasher 10A (SL diesel)
14.Preheating 15A (SL diesel)(SY diesel)
15.Electric window 30A (SL diesel)(SY diesel)
16.Small lamp 10A (SL diesel)(SY diesel)
17.Stop lamp 10A (SL diesel)(SY diesel)
18.Inside lamp
and electric aerial 15A (SY diesel)
eiling lamp 10A (SL diesel)
19.Central control lock 20A (SY diesel)
Central control lock 15A (SL diesel)
20.Rear air-conditioner 15A (SY diesel)
Unload (SL diesel)
21.Unload (SL diesel)(SY diesel)
Refrigerant 10A (top SY diesel)
22.Unload (SL diesel )(SY diesel)
Power amplification 10A (top SY diesel)
23.Unload (SL diesel)(SY diesel)
1.Protective box I (continued)SLDiesel SYDiesel
1
2
3
4 567
89NM11
12 13 14 15
16 17 18 19
2021
22 23

BE-13Body Electric System
Protective Box Position and Content
Protective box II (continued)
Fuse Vehicle Relay Vehicle
1. Standby 10A SL SK A.electromagnetic fan relay SL SK
2. Standby 10A SL SK small lamp relay (SL diesel)
3. Standby 30A SL SK B.electric window relay SL SK
20A (SL diesel) cold start relay (SL diesel)
4. Rear fog lamp 10A SL SK C.frost relay SL SKLeft
large lamp 10A (SL diesel) charging relay) (SL diesel)
5. Front fog lamp 10A SL SK D.blower relay) SL SK
Right large lamp 10A (SL diesel) thermostatic relay (SL diesel)
6. Small lamp 10A SL SK E.small lamp relay SL SK
Air-conditioner 10A (SL diesel) heating relay (SL diesel)
7. Electric horn 10A SL SK F.large lamp relay SL SK
Warm air 20A (SL diesel) G.air-conditioner relay SL SK
8. Electric window 30A SL SK frost relay (SL diesel)
Unloa (SL diesel) H.rain-brusher intermissive relay SL SK
9. A/C 10A SL SK I.diod SL SK
Charging 10A (SL diesel)
10. Air blower 30A SL SK
Electric horn 10A (SL diesel)
11. Electronic fan 10A SL SK
Dual flasher 10A (SL diesel)
12. Right large lamp 10A SL SK
Unload (SL diesel)
13. Left large lamp 10A SL SK
Fog lamp 10A (SL diesel)
14. 60A fuse SL SK
15. 60A fuse SL SK
16. 30A fuse SL SK
17. 30A fuse SL SK
Unload SL diesel
123
H4567
14
15
GEFCD AB 8 9 10 11 12 13
SL SK
17
16
I

BE-14
Fuse Vehicle Relay Vehicle
1. Standby 10A SY SJ A. electromagnetic fan relay SY SJ
2. Standby 10A SY SJ small lamp relay (SY diesel)
3. Standby 30A SY SJ B. electric window relay SY SJ
4. Rear fog lamp 10A SY SJ cold start relay (SY diesel)
Left large lamp 10A (SY diesel) air-conditioner relay SJ
5. Front fog lamp 10A SY SJ C. frost relay SY SJ
Right large lamp 10A (SY diesel) charging relay (SY diesel)
6. Small lamp 10A SY SJ D. blower relay SY SJ
Air-conditioner 10A (SY diesel) thermostatic relay (SY diesel)
7. Electric horn 10A SY SJ E. small lamp relay SY SJ
Warm air 20A (SY diesel) heating relay (SY diesel)
8. ECM 10A SY SJ rear defrost relay SJ
Unload (SY diesel) F. large lamp SY SJ
9. Fuel pump 10A SY SJ H. rain-brusher intermissive relay SY SJ
Charging 10A (SY DIESEL) I. diode SY SJ
10. Air blower 30A SY SJ
Electric horn 10A (SY diesel)
11. Electronic fan 10A SY SJ
Dual flasher 10A (SY diesel)
12. Right large lamp 10A SY SJ
Rear fog lamp 10A (SY diesel)
13. Left large lamp 10A SY SJ
Front fog lamp 10A (SY diesel)
14. 60A fuse SY SJ
15. 60A fuse SY SJ
16. 30A fuse SY SJ
17. 30A fuse SY SJ
Unload (SY diesel)
Protective box II (continued)
Body Electric System
Protective Box Position and Content
12 3 4
17
1614
15
IH
G
EF CD A
B 5 6 7 8 9 1011 1213
SY SJ

BE-19Body Electric System
Lighting System
Lighting system
The lighting system includes the front combination lamp, rear combination lamp, fog lamp, inside lamp, instrument
lighting lamp, air-conditioner panel lighting lamp and various signal indicating lamps. The small lamps shown in the
small lamp system drawing include the instrument lighting lamp, air-conditioner panel lighting lamp, fog lamp, license
lamp and ashtray lighting lamp.
Upper/lower beam lighting system
Dr SF
fuse
3
3
10
17
1
1

lightsurpass vehiclelow beam
high beamsmall lightheadlamp
combined switch
1 2
3 4
5
6 7
1413
12 1110
98
21
201918
17
16 15
The vehicle model in the parenthesis belongs to Dr model.
battery
fuse
passing-light headlampupper beam indicating
lamp
main-beam headlamp
large lamp relay
large lamp switch