2006 FORD SUPER DUTY clutch

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
5.4L V8 gasoline engines
Refer to the6.0 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine component locations.
1. Transmission fluid dipstick (automatic transmission)
2. Air filter assembly
3. Engine coolant reservoir
4. Brake fluid reservoir
5. Clutch fluid reservoir (manual transmission)
6. Power distribution box
7. Power steering fluid reservoir
8. Engine oil dipstick
9. Engine oil filler cap
10. Windshield washer fluid reservoir
11. Battery
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
251

6.8L V10 gasoline engine
Refer to the6.0 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine component locations.
1. Transmission fluid dipstick (automatic transmission)
2. Engine coolant reservoir
3. Brake fluid reservoir
4. Clutch fluid reservoir (manual transmission)
5. Power distribution box
6. Power steering fluid reservoir
7. Air filter assembly
8. Engine oil dipstick
9. Engine oil filler cap
10. Windshield washer fluid reservoir
11. Battery
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2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
252

Check the fluid level when it is at ambient temperature, 20°F–80°F
(-7°C–25°C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low. Add fluid to bring fluid level up to be between
the arrows in the FULL COLD range.
3. Start the engine.
4. While the engine idles, turn the steering wheel left and right several
times.
5. Turn the engine off.
6. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
7. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir.
BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of your
brake system could be
compromised; seek service from
your authorized dealer immediately.
CLUTCH FLUID (IF EQUIPPED)
Check the clutch fluid level. Refer to thescheduled maintenance
informationfor the service interval schedules.
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
277

Use only a DOT 3 brake fluid designed to meet Ford specification
ESA-M6C25–A. Refer toLubricant Specificationsin this chapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical attention if
irritation persists. If taken internally, drink water and induce vomiting.
Seek medical attention immediately.
During normal operation, the fluid level in the clutch reservoir should
remain constant or rise slightly. If the fluid level drops, refill the fluid
level to the step in the reservoir.
1. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about
30 minutes to allow fluid to cool before checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
278

REFILL CAPACITIES
FluidFord Part
NameApplication Capacity
Front axle Motorcraft SAE
80W-90
Premium Rear
Axle LubricantF-250/350
(Dana 60 axle)6.3 pints (3.0L)
F-350/450/550
(Dana 60 axle)6.3 pints (3.0L)
Rear axle Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantF-250 /350
(10.50 inch
axle)
1
6.9 pints (3.3L)
Motorcraft SAE
75W-90
Synthetic Rear
Axle LubricantF-350 (DANA
80)
18.5 pints (4.0L)
Motorcraft SAE
75W–140
Synthetic Rear
Axle LubricantF-450/550
(Dana S110)
114.0 pints (6.6L)
Brake fluid (and
clutch fluid-if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line or
step (for clutch)
on reservoir
Engine coolant -
gas engines
2Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)5.4L V8 engine
with A/C26.4 quarts
(25.0L)
6.8L V10 engine 27.5 quarts
(26.0L)
Engine coolant -
diesel engine
2Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Refer to your6.0 Liter Power
Stroke Direct Injection Turbo
Diesel Owner’s Guide
Supplement
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
287

ItemFord part
name or
equivalentFord part
numberFord
specification
Brake fluid and
clutch fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
or
WSS-M6C62-A
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA, OR
and NM),
VC-7-B (CA, OR
and NM)WSS-M97B51-A1
Engine oilMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C930-A
and API
Certification
Mark
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG–4 or XL-5 ESB-M1C93–B
Lock cylindersMotorcraft
Penetrating and
Lock LubricantXL-1 none
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
291

ItemFord part
name or
equivalentFord part
numberFord
specification
Transmission
/parking brake
linkages and
pivots, brake
and clutch pedal
shaft (if
equipped)Motorcraft
Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Steering linkage,
knuckle ball
joints
(F-450/550) and
trackbar ball
joint
(F-450/550)Motorcraft
Premium
Long-Life GreaseXG-1-C or
XG-1-KWSD-M1C227-A
Power steering
fluid and
transfer case
fluid (if
equipped)Motorcraft
MERCONAT FXT-2-QDX MERCON
Manual
transmission
(6-speed)Motorcraft
MERCONAT F
2
XT-2-QDX MERCON
Automatic
transmission
TorqShift
(5–speed)Motorcraft
MERCONSP
AT F
2
XT-6–QSP MERCONSP
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Add 8 oz.(236 ml) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of limited
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
292

wheels ......................................242
wiper blades ............................244
Climate control (see Air
conditioning or Heating) ............36
Clutch
fluid ..........................................277
operation while driving ..........178
recommended shift speeds ....179
Compass, electronic
set zone adjustment .................71
Console ........................................67
overhead ....................................55
Controls
steering column ........................66
Coolant
checking and adding ..............260
refill capacities ................264, 287
specifications ..........................290
Cruise control
(see Speed control) ....................61
Customer Assistance ................201
Ford accessories for your
vehicle .....................................247
Ford Extended Service
Plan ..........................................238
Getting assistance outside
the U.S. and Canada ..............239
Getting roadside assistance ...201
Getting the service you
need .........................................232
Ordering additional owner’s
literature .................................240
The Dispute Settlement
Board .......................................235
Utilizing the
Mediation/Arbitration
Program ...................................238D
Daytime running lamps
(see Lamps) ................................40
Dipstick
automatic transmission
fluid ..........................................278
engine oil .................................254
Doors
lubricant specifications ..........290
Driveline universal joint and
slip yoke ....................................283
Driving under special
conditions ..................178, 191, 194
sand .........................................193
snow and ice ...........................195
through water .................193, 197
E
Electronic message center ...67, 69
Emergencies, roadside
jump-starting ..........................224
Emergency Flashers .................202
Emission control system ..........274
Engine ................................293–294
cleaning ...................................242
coolant .....................................260
diesel ...........................................7
fail-safe cooling .......................265
idle speed control ...................258
lubrication specifications .......290
refill capacities ........................287
service points ..................251–252
starting after a collision .........203
Engine block heater .................170
Engine oil ..................................254
checking and adding ..............254
dipstick ....................................254
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Index
308