2006 FORD SUPER DUTY Diesel Supplement Manual

120,000 miles (193,000 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted fuel filters❑Change automatic transmission fluid and external filter ele-
ment
❑Change manual transmission fluid❑Lubricate 4x2 front wheel bearings, adjust wheel bearings
and replace grease seals (if non-sealed bearings)
❑Perform multi-point inspection (recommended)❑Inspect tires for wear and rotate❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate steering linkage, ball joints, suspension,
driveshaft and u-joints
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system
❑Inspect exhaust system and heat shields❑Check wheels for end play and noise❑Inspect and lubricate 4x4 front axle u-joints
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
127,500 miles (205,000 km)
❑Change engine oil and replace oil filter❑Perform multi-point inspection (recommended)❑Inspect tires for wear. Rotation recommended for optimal tire
life.
❑Inspect air filter restriction gauge, replace filter as required
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
2006 Econoline (eco)
Supplement
USA (fus)
Scheduled Maintenance Guide
57

135,000 miles (217,000 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted fuel filters❑Perform multi-point inspection (recommended)❑Inspect tires for wear and rotate❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate steering linkage, ball joints, suspension,
driveshaft and u-joints
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system.
❑Inspect exhaust system and heat shields❑Check wheels for end play and noise❑Inspect and lubricate 4x4 front axle u-joints
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
142,500 miles (229,000 km)
❑Change engine oil and replace oil filter❑Perform multi-point inspection (recommended)❑Inspect tires for wear. Rotation recommended for optimal tire
life.
❑Inspect air filter restriction gauge, replace filter as required
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
2006 Econoline (eco)
Supplement
USA (fus)
Scheduled Maintenance Guide
58

Exceptions
In addition, there are several exceptions to the Normal Schedule. They
are listed below:
150,000 miles (240,000 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted fuel filters❑Replace accessory drive belt(s)❑Change Premium Gold coolant (see Motorcraft Premium Gold
Coolant Change Record)
❑Change automatic transmission fluid and external filter ele-
ment
❑Change rear wheel drive (RWD) axle fluid - DANA axles not
using synthetic fluid only
❑Change front axle lubricant (4x4 only)❑Change transfer case fluid (see Special Operating Conditions)❑Replace 4x2 front wheel bearings, adjust wheel bearings and
replace grease seals (if non-sealed bearings)
❑Perform multi-point inspection (recommended)❑Inspect tires for wear and rotate❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate steering linkage, ball joints, suspension,
driveshaft and u-joints
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system.
❑Inspect exhaust system and heat shields❑Check wheels for end play and noise❑Inspect and lubricate 4x4 front axle u-joints
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
Normal Vehicle Axle Maintenance
❑Rear axles and power take-off (PTO) units containing synthetic lubricant and light duty trucks equipped with Ford-design axles
are lubricated for life. These lubricants are not to be checked or changed unless a leak is suspected, service is required or
the axle assembly has been submerged in water. The axle and PTO lubricant should be changed anytime the axle and PTO
have been submerged in water. Non-synthetic rear axle lubricants should be replaced every 3,000 miles (5,000 km) or 3
months, whichever occurs first, during extended trailer tow operation above 70°F (21°C) ambient and wide open throttle for
extended periods above 45 mph (72 km/h). The 3,000 mile (5,000 km) lube change interval may be waived if the axle
was filled with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B or
equivalent. Add four ounces (118 mL)of additive friction modifier C8AZ-19B546-A (EST-M2C118-A) or equivalent for complete
refill of Traction-Lok rear axles. The axle lubricant should be changed anytime an axle has been submerged in water.
2006 Econoline (eco)
Supplement
USA (fus)
Scheduled Maintenance Guide
59

SPECIAL OPERATING CONDITIONS
Towing a trailer or using a camper or car-top carrier
Every 5,000 miles (8,000 km) or 6monthsChange engine oil and replace filter
Every 5,000 miles (8,000 km) Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Every 60,000 miles (96,000 km) Change transfer case fluid
As required Change manual transmission fluid
Extensive idling and/or low-speed driving for long distances as in heavy
commercial use such as delivery, taxi, patrol or livery
Every 5,000 miles (8,000 km), 6months or 200 hours of engine
operation (whichever comes first) Change engine oil and replace filter
Every 5,000 miles (8,000 km) Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Inspect brake system
Inspect and lubricate steering and suspension ball joints
30,000 miles (48,000 km) and 90,000 miles (144,000 km) Lubricate 4x2 wheel bearings. Replace wheel bearing
grease seal.
Every 60,000 miles (96,000 km) Change transfer case fluid
As required Replace cabin air filter, if equipped
E-450, F-450 and F-550 Axle Maintenance
❑Replace rear axle lubricant every 100,000 miles (160,000 km) under normal driving conditions on all F-450 and F-550
commercial applications. For F-450 and F-550 trucks operated at or near maximum Gross Vehicle Weights, the rear axle
lubricant should be replaced every 50,000 miles (80,000 km). In addition, this 50,000 mile (80,000 km) schedule should
be observed when the vehicles are operated under the Special Operating Conditions, where noted.
2006 Econoline (eco)
Supplement
USA (fus)
Scheduled Maintenance Guide
60

Operating in dusty conditions such as unpaved or dusty roads
Every 5,000 miles (8,000 km) or 6
monthsChange engine oil and replace filter
Every 5,000 miles (8,000 km)Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Inspect and lubricate steering and suspension ball joints
As requiredReplace cabin air filter, if equipped
Off-road operation
Every 5,000 miles (8,000 km) or 6
monthsChange engine oil and replace filter
Every 5,000 miles (8,000 km)Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Every 50,000 miles (80,000 km)Check front axle lubricant (4x4 only)
Change rear axle lubricant (E–450, F–450 and F–550
only)
Every 60,000 miles (96,000 km)Change transfer case fluid
As requiredInspect and lubricate steering and suspension ball joints
Short trip in cold operating conditions
Every 5,000 miles (8,000 km) or 6
monthsChange engine oil and replace filter
Every 5,000 miles (8,000 km)Inspect and lubricate steering and suspension ball joints
Every 60,000 miles (96,000 km)Change transfer case fluid
2006 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance Guide
61

Special Operating Conditions Log
DEALERVALIDATION:
RO#: P&A C
ODE:
DATE:MILEAGE:D
EALERVALIDATION:
RO#: P&A C
ODE:
DATE:MILEAGE:
D
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RO#: P&A C
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D
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EALERVALIDATION:
RO#: P&A C
ODE:
DATE:MILEAGE:
2006 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance Guide
62

Special Operating Conditions Log
DEALERVALIDATION:
RO#: P&A C
ODE:
DATE:MILEAGE:D
EALERVALIDATION:
RO#: P&A C
ODE:
DATE:MILEAGE:
D
EALERVALIDATION:
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RO#: P&A C
ODE:
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EALERVALIDATION:
RO#: P&A C
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ODE:
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EALERVALIDATION:
RO#: P&A C
ODE:
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EALERVALIDATION:
RO#: P&A C
ODE:
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D
EALERVALIDATION:
RO#: P&A C
ODE:
DATE:MILEAGE:D
EALERVALIDATION:
RO#: P&A C
ODE:
DATE:MILEAGE:
2006 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance Guide
63

MAINTENANCE AND SERVICE RECORD
See an authorized dealer
This section of the guide is designed to allow your Ford or Lincoln
Mercury dealer, or Ford or Lincoln Mercury Auto Care service center or
other qualified service technician to record that the recommended
service was completed at the appropriate mileage intervals. Be sure to
ask your service provider to record the type of service rendered (Normal
or Special Operating Conditions - SOC) each time service is performed.
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
MOTORCRAFT PREMIUM GOLD COOLANT CHANGE RECORD
Motorcraft Premium Gold Engine Coolant
❑5 years or 105,000 miles (170,000 km) - change Motorcraft Premium Gold Engine Coolant (whichever comes first)❑After initial change - change Motorcraft Premium Gold Engine Coolant every 3 years or 45,000 miles (72,000 km)
2006 Econoline (eco)
Supplement
USA (fus)
Scheduled Maintenance Guide
64