Page 2498 of 4402
All\fvehicles\f
5. \f
6.
\f\f
CAUTION:\fT\bke\fextr\b\fc\bre\fwhen\f
h \b
ndling\fthe\fcomponents.\f
Torque:\b 5\fNm
\f
7.NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcl\bmp\fis\f
in
st\blled.\f
\f
\f
\f\f
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Page 2500 of 4402
Vehicles\fwith\ffuel\ffired\fbooster\fhe\bter\f
All\fvehicles\f
12. \f
13
. WARNING:\fBe\fprep\bred\fto\fcollect\f
e s
c\bping\ffluid.\f
Refer\fto:\f Qu
ick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
14. \f
15. CAUTIONS:\f
Us
e\fsuit\bble\fp\bcking\fm\bteri\bl\fto\fprevent\f
d\bm\bge\fto\fthe\fcomponent.\f
M\bke\fsure\fth\bt\fno\fstr\bin\fis\fpl\bced\fon\f
the\ffuel\flines\f\bnd\fwiring\fh\brnesses.\f
Genera\f\bEquipment:\b Tr
\bnsmission\fj\bck\f
Gen
era\f\bEquipment:\b Wooden\fBlock\f
16.Torque:\b 24\fNm\f
17. Genera\f\bEquipment:\b Ret\bining\fStr\bp\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 2504 of 4402

Fuel Ta\bk a\bd L\f\bes - 2.2L Duratorq-TDC\f
(129kW/175PS) - DW - Fuel Ta\bk F\fller
P\fpe
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
1. Refer\fto:\f
Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf
orm\btion,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des
cription\f\bnd\fOper\btion).\f
2. Dr\bin\fthe\ffuel\ft\bnk.\f\f Refer\fto:\f Fuel\fT\bnk\fDr\bining\f(310-00\fFuel\f
Sy s
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. Remove\fthe\fright-h\bnd\fre\br\fwheel\f\bnd\ftire.\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
5. Torque:\b 10\fNm
\f
6. \f
7. NOTE:\fNote\fthe\forient\btion\fof\fthe\fcl\bmp\fto\f
\b
i
d\finst\bll\btion.\f\f1. Torque:\b 1
0\fNm\f
2. Disc\brd\fthe\ffuel\ft\bnk\ffiller\fpipe\fcl\bmp.\f
\f\f
\f\f
\f\f
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Page 2506 of 4402
Fuel Ta\bk a\bd L\f\bes - 2.2L Duratorq-TDC\f
(129kW/175PS) - DW - Fuel F\flterS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Removal
WAR
NING:\fRefer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
1. Refer\fto:\f Fuel\fInjection\fComponent\fCle\bning\f
(30
3-04F\fFuel\fCh\brging\f\bnd\fControls\f-\f2.2L\f
Dur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fGener\bl\f
Procedures).\f
2. \f
3. Torque:\b 9\fNm
\f
4. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\b r
e\fse\bled.\fUse\fnew\fbl\bnking\fc\bps.\f
Refer\fto:\f Qu
ick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
5. Torque:\b 9\fNm\f
6. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
\f\f
\f\f
\f\f
\f\f
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Page 2508 of 4402
Accelerat\bon \fontrol - Accelerator PedalS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installat\bon
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installat\bon 1.
Torque:\b 9
\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure\f
\f\f
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Page 2510 of 4402

Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\b\fpecificationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Lubricants,\bFluids,\b\fealers\band\bAdhesives\b
Refrigerant\bCapacities\b(When\bCharging)\b
Refrigerant\bOil\bCapacities\b(When\bCharging)\b
Addition\bof\bRefrigerant\bOil\b(When\bnew\bcomponents\bare\binstalled)\b
Clutch\bair\bgap\b
Torque\b\fpecifications\b
Specifica\bions
Refriger\bnt\fR134\bWSH-M17B19-A
Refriger\bnt\foilWSH-M1C231-B
\frams
Air\fConditioning600\f±\f15
A/C\fsystem\fwith\fAuxili\bry\fA/C\fsystem850\f±\f15
Millili\bers
Air\fConditioning200
A/C\fsystem\fwith\fAuxili\bry\fA/C\fsystem250
Millili\bers
Air\fconditioning\fcompressor\fif\fthe\f\bmount\fof\frefriger\bnt\foil\ft\bken\ffrom\f
the\ff\bulty\fcompressor\fis\fless\fth\bn\f150\fmlDr\bin\f50\ffrom\fnew\fcompressor.
Air\fconditioning\fcompressor\fif\fthe\f\bmount\fof\frefriger\bnt\foil\ft\bken\ffrom\f the\ff\bulty\fcompressor\fis\fmore\fth\bn\f150\fmlDr\bin\f0\ffrom\fnew\fcompressor.
Condenser\bdd\f30.
Ev\bpor\btor\bdd\f90.
Accumul\btor/dehydr\btor\bdd\f90.
Every\ftime\frefriger\bnt\fis\fev\bcu\bted.\bdd\f20.
When\f\bll\fnew\fcomponents\f\bre\finst\blled.\bdd\f60.
mm
Compressor\fclutch\f\bir\fg\bp0.35\f-\f0.85
Descrip\bionNmlb-f\blb-in
Compressor\fdrive\fpl\bte\fret\bining\fbolt1310–
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Page 2645 of 4402

Climate\bControl\b\f\bAir\bConditioning\b(A/C)\b
Compressor—2.0L\bDuratec\fHE\b
(107kW/145PS)\b\f\bMI4/2.3L\bDuratec\fHE\b
(118kW/160PS)\b\f\bMI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation\b
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1. Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev \b
cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys
tem\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).
2. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\fAccessory\f
Dri
ve\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f-
\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. \f\f1.
Torque:\b
24\fNm
2.Torque:\b
25\fNm
1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
Mater\fal:\b Compressor\fOil\f-\fAir\fConditioning\f(WSH-
M1C
231-B\f/\f6U7J-M1C231-AA) \f
2. T
o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Page 2646 of 4402

Climate\bControl\b\f\bAir\bConditioning\b(A/C)\b
Compressor—2.5L\bDuratec\b(162kW/220PS)\b\f\b
VI5
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1.
C\brry\fout\fthe\f\bir\fconditioning\f(A/C)\fsystem\frecovery\f
procedure.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b
cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys
tem\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).
2. Remove\fthe\f\bir\fconditioning\f(A/C)\fcompressor\fbelt.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fCompressor\fBelt
\f(303
05C\fAccessory\fDrive\f-\f2.5L\fDur\btec\f(162kW/220PS)\f
VI5,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f\f1.
Torque:\b
24\fNm
2.Torque:\b
25\fNm
1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
Mater\fal:\b Compressor\fOil\f-\fAir\fConditioning\f(WSH-
M1C
231-B\f/\f6U7J-M1C231-AA) \f
2. T
o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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