Page 2374 of 4402
Exhaust\bSyste\f\b-\b2.2L\bDuratorq-TDCi\b
(129kW/175PS)\b-\bDW\b-\bRear\bMufflerS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
General\bEquip\fent\b
Re\foval\b
In
stallation\b
Air\fBody\fS\bw 1. Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. \f\f 1.General \bqui\fment: Air\fBody\fS\bw\f
3. \f
1
. Torque:
4:\f54\fNm
\f
5:\f45\fNm
\f
2. \f\f 3.Torque: 54\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Page 2375 of 4402

Exhaust\bSyste\f\b-\b2.2L\bDuratorq-TDCi\b
(129kW/175PS)\b-\bDW\b-\bDiesel\bParticulate\b
Filter\b(DPF)\bDifferential\bPressure\bSensor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
General\bEquip\fent\b
Re\foval\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b
Ford\fdi\bgnostic\fequipment 1. Remove\fthe\ffront\fleft-h\bnd\fwheel\f\bnd\ftire.\fRefer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f\f 3.Torque:\b 5\fNm
\f
4. Torque:\b 5\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. C\brry\fout\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\f Reset\fthe\fDiesel\fP\brticul\bte\fFilter\fDifferenti\bl\f
Pressure\fSensor\fLe\brned\fV\blues\fservice\ffunction.
\f
Genera\f\bEquipment:\b Ford\fdi\bgnostic\fequipment \f
\f\f
\f\f
\f\f
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Page 2415 of 4402
5.Torque:\b 10\fNm\f
\f\f
\f\f
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Page 2429 of 4402

Fuel Ta\bk a\bd L\f\bes - 2.0L EcoBoost SCT\f
(149kW/203PS) - MI4/2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE
Flex Fuel (107kW/145PS) - MI4/2.3L
Duratec-HE (118kW/160PS) - MI4/2.5L
Duratec (162kW/220PS) - VI5 - Fuel Ta\bk
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Spec\fal Tool(s)
Ge\b
eral Equ\fpme\bt
Removal All\fvehicles\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.5L\fengine\f
310-069\f
Wrench,\fFuel\fT\bnk\fSender\fUnit
\f
Fuel\ft\bnk\fdr\bining\fequipment
Hose\fcl\bmp(s)
Hose\fcl\bmp\fremover/inst\bller
Ret\bining\fStr\bp
Tr\bnsmission\fj\bck
Wooden\fBlock1. Refer\fto:\fPetrol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf
orm\btion,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des
cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
3. Torque:\b 10\fNm
\f
\f
\f
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Page 2430 of 4402
All\fvehicles\f
4. \f
5
.
\f
6. \f\f CAUTION:\fT\bke\fextr\b\fc\bre\fwhen\f
h \b
ndling\fthe\fcomponents.\f
Torque:\b 5\fNm
\f
7.NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcl\bmp\fis\f
in
st\blled.\f
\f
\f
\f\f
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Page 2432 of 4402
Vehicles\fwith\ffuel\ffired\fbooster\fhe\bter\f
All\fvehicles\f
12. \f
13
. WARNING:\fBe\fprep\bred\fto\fcollect\f
e s
c\bping\ffluid.\f
Refer\fto:\f Qu
ick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
14. \f
15. CAUTIONS:\f
Us
e\fsuit\bble\fp\bcking\fm\bteri\bl\fto\fprevent\f
d\bm\bge\fto\fthe\fcomponent.\f
M\bke\fsure\fth\bt\fno\fstr\bin\fis\fpl\bced\fon\f
the\ffuel\flines\f\bnd\fwiring\fh\brnesses.\f
Genera\f\bEquipment:\b Tr
\bnsmission\fj\bck\f
Gen
era\f\bEquipment:\b Wooden\fBlock\f
16.Torque:\b 24\fNm\f
17. Genera\f\bEquipment:\b Ret\bining\fStr\bp\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 2436 of 4402

Fuel Ta\bk a\bd L\f\bes - 2.0L EcoBoost SCT\f
(149kW/203PS) - MI4/2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE
Flex Fuel (107kW/145PS) - MI4/2.3L
Duratec-HE (118kW/160PS) - MI4/2.5L
Duratec (162kW/220PS) - VI5 - Fuel Ta\bk
F\fller P\fpe
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
1. Refer\fto:\f
Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
In f
orm\btion,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des
cription\f\bnd\fOper\btion).\f
2. Dr\bin\fthe\ffuel\ft\bnk.\f\f Refer\fto:\f Fuel\fT\bnk\fDr\bining\f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. Remove\fthe\fright-h\bnd\fre\br\fwheel\f\bnd\ftire.\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
5. Torque:\b 10\fNm
\f
6. \f
\f\f
\f\f
\f\f
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Page 2437 of 4402
I\bstallat\fo\b
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcl\bmp\fis\finst\blled.\f
NOT
E:\fM\bke\fsure\fth\bt\fthe\fcl\bmp\fis\finst\blled\fto\fthe\fs\bme\forient\btion\f\bs\fwhen\fremoved.\f\f 7.
NOTE:\fNote\fthe\forient\btion\fof\fthe\fcl\bmp\fto\f
\b
i
d\finst\bll\btion.\f\f1. Torque:\b 1
0\fNm\f
2. Disc\brd\fthe\ffuel\ft\bnk\ffiller\fpipe\fcl\bmp.\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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