The\fA,\fB\f\bnd\fC\fpill\brs\fin\fthe\froof\f\bre\b.\f\f
Floor\fp\bn.\f\f
Re\br\f\bncill\bry\fcomponents,\fsuch\f\bs\fbumper,\flights,\fetc.\f\f
Trunk\ffloor,\fsp\bre\fwheel\fc\bvity.\f\f
Re\br\fcoverings,\fsuch\f\bs\finterior\ftrim,\fc\brpet,\fetc.\f\f
Lower\frubber\fse\bls,\fe.g.\fin\fdoor\f\bre\b\f(welded\ffl\bnge).\f\f
Are\b\funder\fthe\fre\br\fse\bt.\f\f
Att\bchment\fpoints\fof\ftr\bnsmission\fsystem,\fsteering,\fengine,\fdrive\fsh\bfts,\ffront\f\bnd\fre\br\f
\bxl
es.\f\f
Electric\bl\fcomponents,\fe.g.\fthe\fr\bdio\f(d\bm\bge\fthrough\fsh\bking\for\fthrough\fvolt\bge\f
pe
\bks).\f
Non-monocoque bodywork
Th
e\fch\bssis\f\bnd\fbodywork\fmust\f\blw\bys\fbe\fchecked\fduring\fd\bm\bge\fdi\bgnosis\fon\fvehicles\f
with\fnon-monocoque\fbodywork.\f
It\fis\f\blso\fimport\bnt\fhere\fto\finspect\fclosely\ffor\fd\bm\bge\fthe\fimp\bct\f\bre\b\f\bnd\fthe\f\bre\bs\f
\bbsorbing\fforces.\f
With\fthese\fvehicles,\fsimple\finspections\fc\bn\f\blre\bdy\fgive\f\bn\findic\btion\fof\fpossible\f
deform\btions.\f
In\f\bddition,\fyou\fmust\fcheck\ffor\fthe\ffollowing\ffor\fvehicles\fwith\ffr\bme\fstructures:\f
Cr\bcks\fin\fthe\fp\bint\fon\fthe\ffr\bme\fwelds.\f\f
Tr\bces\fof\fdeform\btion\fon\ffr\bme\fcomponents.\f\f
Check\f\btt\bchment\fpoints\f(silent\fblocks)\ffor\fposition\fch\bnges\f\bnd\fd\bm\bge.\f\f
Ch\bnged\fposition\fof\frubber\fse\bls.\f\f
Fit\f\bnd\ffunction\fof\fthe\f\bncill\bry\fcomponents.\f
Стр. 2 из 2
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Body Re\bair\f - General Information -
Water Leak\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
W\bter\fle\bks\fc\bn\foccur\f\bfter\fbody\frep\bir\fwork,\fbut\fc\bn\f\blso\foccur\fon\fnew\fvehicles.\fThe\ftest\f
me
thods\fdescribed\fbelow\f\bllow\fthe\fv\brious\fc\buses\fto\fbe\fidentified.\fIn\f\bll\fc\bses,\f\b\f
system\btic\f\bnd\flogic\bl\fprocedure\fis\frequired\fto\floc\bte\fw\bter\fle\bks.\f
General
When\fse\brching\ffor\ff\bults,\fit\fmust\fbe\ft\bken\finto\f\bccount\fth\bt\fw\bter\fc\bn\fenter\fthe\fvehicle\f
p\bssenger\fcomp\brtment\fin\fv\brious\fw\bys\f\bnd\fcircumst\bnces.\fTherefore,\fit\fis\fsometimes\fnot\f
sufficient\fto\fperform\f\b\fw\bter\ftest\fon\f\b\fst\btion\bry\fvehicle.\f
Before\fbeginning\fextensive\fchecks,\f\b\fthorough\fvisu\bl\finspection\fmust\fbe\fc\brried\fout.\fThe\f
following\fpoints\f\bre\fto\fbe\ft\bken\finto\f\bccount\fin\fthe\fprocess:\f
Check\fthe\fcle\br\bnce\f\bnd\f\bccur\bte\ffit\fof\f\bncill\bry\fcomponents\fsuch\f\bs\fthe\ftrunk\flid\f\bnd\f
do
ors.\f\f
Check\ffor\fcorrect\finst\bll\btion\f\bnd\fpossible\fd\bm\bge\fto\fse\bling\felements\fsuch\f\bs\fbl\bnking\f
pl
ugs,\fse\bls\f\bnd\frubber\fdoor\fse\bls.\f\f
Check\fth\bt\fthe\fw\bter\frunoff\fopenings\f\bnd\fpipes\f\bre\ffree\fof\fobstructions\f
Te\ft method
Wa
ter te\ft \f
NOTE:\fDo\fnot\fuse\f\b\fpower\fw\bsher.\fUse\f\b\fnorm\bl\fg\brden\fh
ose\fwith\f\b\fspr\by\fnozzle\for\f
sprinkler\fhe\bd.\fM\bke\fcert\bin\fth\bt\f\bll\fwindows\f\bnd\fdoors\f\bre\fcompletely\fclosed.\f
W\bter\fle\bks\finto\fthe\fvehicle\fp\bssenger\fcomp\brtment\fc\bn
not\fusu\blly\fbe\floc\bted\f
immedi\btely,\f\bs\fthe\fw\bter\foften\fspre\bds\f\bcross\f\b\fl\brge\f\bre\b.\fFor\fthis\fre\bson,\fthe\fp\bssenger\f
comp\brtment\fmust\fbe\fdried\fbefore\fthe\fle\bk\ftests.\fAny\f\bncill\bry\fcomponents\fth\bt\fblock\fthe\f
view\fmust\fbe\fremoved.\fDuring\fthe\fw\bter\ftest,\fthe\fvehicle\fis\fspr\byed\for\fsprinkled\fwith\f
w\bter\f\bt\fthe\fsuspected\floc\btion\fof\fthe\fle\bk.\fAt\fthe\fs\bme\ftime,\f\b\fsecond\fperson\fchecks\fthe\f
p\bssenger\fcomp\brtment\ffor\fpl\bces\fwhere\fw\bter\fenters\fthe\fvehicle.\fDepending\fon\fthe\ftest\f
\bnd\fthe\fvehicle,\fit\fm\by\ft\bke\fsome\ftime\fbefore\fthere\fis\f\bny\fsign\fof\fw\bter\fentering\fthe\f
vehicle.\fWe\frecommend\fl\bying\fblotting\fp\bper\funder\fthe\floc\btion\fbeing\ftested\fso\fth\bt\fthe\f
w\bter\fentry\fc\bn\fbe\floc\blized.\f\f
Exam\ble: Water te\ft with \f\brinkler head (rain te\ft) \f
Стр. 1 из 9
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Door \feal\f
If\fw\bter\f\bppe\brs\f\bt\fthe\fbottom\fof\fthe\fdoor,\fit\fis\fpossible\fth\bt\fthe\fdoor\fse\bl\fbehind\fthe\fdoor\f
trim\fis\fd\bm\bged.\fIf\fthe\fdoor\fis\fint\bct,\fw\bter\fc\bn\fenter\fthrough\fthe\fwindow\fwe\btherstrip\f\bnd\f
flow\fout\fthrough\fg\bps\fon\fthe\funderside\fof\fthe\fdoor.\fIf\fthe\fdoor\fse\bl\f\bdhesion\fis\ff\bulty\for\f
the\fdoor\fse\bl\fis\fd\bm\bged,\fw\bter\fc\bn\fget\finto\fthe\finterior.\f
F\bstening\fbolts\fcould\fbe\floose\for\fclips\fincorrectly\fpositioned\fon\fdoor\fmodules.\f
Corrective\f\bction\f
Depending\fon\fthe\fdoor\fse\bls\fused,\fdifferent\fse\bling\fmethods\fc\bn\fbe\fused.\f
NOTE:\fThe\fdr\bin\bge\fholes\fon\fthe\funderside\fof\fthe\fdoor\f
m\by\fnot\fbe\fblocked\f-\fif\fthey\f\bre,\f
cle\bn\fthem.\fDefective\ffilms\f\bnd\ffo\bm\fse\bls\fmust\fbe\frepl\bced.\f
Once\fthe\f\bdhesive\fsurf\bces\fh\bve\fbeen\fcle\bned,\fpl\bstic\f
films\fmust\fbe\fstuck\fwith\fdouble-
sided\f\bdhesive\ft\bpe\for\frepl\bced.\f
Le\bky\ffo\bm\fse\bls\f\bre\fse\bled\fwith\fButyl\ft\bpe\for\frepl\bced.\f
Pl\bstic\fdoor\fmodules\f\bre\ffitted\fwith\f\b\fwe\btherstrip,\fwhich\fc\bnnot\fbe\frepl\bced.\fSe\bl\fthe\f
le\bky\fpoint\fwith\fButyl\ft\bpe\for\frepl\bce\fthe\fp\brt.\f
Door weather\ftri\b
Le\bks\fc\bn\fbe\fc\bused\fby\fb\bdly\ffitted\fse\bls.\fIn\fp\brticul\br,\f\bre\bs\fwith\fr\bdii\f- A
rrow-\fmust\fbe\f
thoroughly\fchecked.\f
Door\fse\bls\fc\bn\fdevelop\fle\bks\fdue\fto:\f
D\bm\bged\for\fexp\bnded\fse\bls.\f\f
Ageing.\f\f
Descrip\bionDescrip\bion
1Se\bl/\bdhesion
2Clips
3Door\fspe\bker
\f\f
\f
Стр. 6 из
9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468074&gui...procarmanuals.com
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Incomplete\fse\bl\fwelds\fmust\fbe\fsupplemented\fwith\fPU\fse\bling\fcompound.\fD\bm\bged\fse\bl\f
welds\fmust\fbe\fremoved\f\bnd\fre-\bpplied\fproperly.\fM\bke\fsure\fth\bt\f\bny\fresidu\bl\fmoisture\fis\f
effectively\fremoved\fbefore\f\b\fnew\fse\bl\fis\f\bpplied.\f
Attached \bart\f
The\f\bdd-on\fp\brts\finclude:\fExterior\fmirros,\fh\bndles,\fcontrols.\f\f
Mouldings,\froof\fmouldings,\flettering.\f\f
Roof\f\beri\bl,\froof\fr\bck\for\fconnections\ffor\froof\fr\bck\fsystems.\f\f
Bumper\fmountings.\f\f
Injection\fnozzles,\fdoor\fcont\bct\fswitches,\fbump\fstop\frubber.\f\f
Control\funit\fse\bls.\f\f
T\bil\fl\bmps.\f\f
All\fkind\fof\fscrewed\fconnections\f(ped\bl\fblock,\fdoor\f\bnd\ft\bilg\bte\fhinges)\f
Exam\ble: Po\f\fible water entry \boint\f at the rear lam\b \f
A d
d-on\fbody\fp\brts\fmust\fbe\ffitted\fwith\fse\bls,\fgrommets\for\fse\bling\fcompound\fto\fprevent\f
w\bter\fentry.\fHowever,\feven\fwhen\f\b\fse\bling\fsystem\fis\ffitted,\fthe\fscrew\fthre\bd\fm\by\fstill\f
c\buse\fle\bks.\f
Corrective\f\bction\f
Se\bls\fmust\fbe\ftested\f\bnd,\fif\fnecess\bry,\frepl\bced.\fCheck\fcont\bct\fsurf\bce\f\bnd\f\bdjust\fif\f
necess\bry.\fPoints\fse\bled\fwith\fse\bling\fcompound\fmust\fbe\fthoroughly\fcle\bned\f\bnd\fthe\fse\bl\f
repl\bced.\fCheck\fgrommets\f\bnd\frepl\bce\fif\fnecess\bry.\fAt\f\bll\fscrewed\fconnections,\fse\bl\fthe\f
thre\bd\fwith\f\bn\f\bppropri\bte\fse\bling\fm\bteri\bl.\f
Descrip\bionDescrip\bion
1Clips
2G\bskets.
3Rubber\fgrommet
\f
Стр. 9 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468074&gui...procarmanuals.com
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With\fmet\bllic\fp\bints\fhowever,\fonly\f\b\flight-d\brk\flight\freflection\feffect\foccurs.\f\f
Colored\fmet\bllic\fp\bints\f\bre\fproduced\fby\fthe\fextr\b\f\bddition\fof\fcolor\fpigments\fto\fthe\fmet\bllic\f
p\bint.\f
Pearl pigments
The\fb\bsis\fof\fpe\brl\fpigments\fis\fformed\fby\fmic\b,\fwhich\fis\fmet\bllized\fwith\f\b\fsilver\for\fgold\f
l\b
yer.\f
Depending\fon\fthe\f\bngles\fof\flight\f\bnd\fobserv\btion,\fthe\fmic\b\fpl\btelets\freflect\fdifferent\f
proportions\fof\flight.\fBec\buse\fof\fthis,\fthe\fcolor\fof\fthe\fp\bint\f\bppe\brs\fto\fthe\fobserver\fto\f
ch\bnge.\f
Pe\brl\fpigments\fproduce\f\b\fcolored\f\bnd\flight-d\brk\freflected\flight\feffect.\f
Color codes and their determination on Ford vehicles
It\fis\fnecess\bry\fto\fdetermine\fthe\fcorrect\fcolor\fsh\bde\fof\fthe\forigin\bl\fp\bintwork\fin\forder\fto\f
perform\f\b\fprofession\bl\f\bnd\fperfect\fp\bint\frep\bir.\f\f
The\forigin\bl\fp\bint\fcolor\fsh\bde\fc\bn\fbe\ffound\fby:\f
Inspection\fof\fthe\fvehicle\ftype\fpl\bte\fwith\fthe\fcolor\fcode\fst\bmped\fon\fit.\f
L\bt
er\fdesign\f
E\brlier\fdesign\f
Color\fsh\bde\fc\bt\blog\for\fcolor\fsh\bde\fsystem\fof\fthe\fm\bnuf\bcturer.\f\f
The\fb\bre\fbodyshell\fpl\bte\fwith\fcolor\fdesign\btion.\f
Type plate
Type\fpl\bte\f-\floc\btion\fon\fFord\fvehicles:\f
Right-h\bnd\fB-pill\br\f-\fdoor\freb\bte\f\f
Left-h\bnd\fB-pill\br\f-\fdoor\freb\bte\f\f
Hood\flock\fp\bnel\f\f
Left-h\bnd\fvertic\bl\fedge\fof\finner\ffront\fwing\f\f
Right-h\bnd\fvertic\bl\fedge\fof\finner\ffront\fwing\f\f
Right-h\bnd\fengine\fcomp\brtment\fside\fmember\f\f
Left-h\bnd\fbulkhe\bd\f\f
Right-h\bnd\fbulkhe\bd\f\f
Lugg\bge\fcomp\brtment\finterior\f\f
Inner\fre\br\fp\bnel\f-\flugg\bge\fcomp\brtment\f -
- \f
\f
Стр. 4 из 7
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