2006 FORD S-MAX relay

ABS fuel cap release OBD port navigation headrest suspension

Page 3620 of 4402

$FORD S-MAX 2006 Service Repair Manual Power\fse\bt\fswitch\fpin\f1,\fh\brness\fside\f\bnd\f gr ound.\f\f or\f\f Power\fse\bt\fmemory\fswitch\fpin\f1,\fh\brness\fside\f \bnd \fground.\f Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\$

Power\fse\bt\fswitch\fpin\f1,\fh\brness\fside\f\bnd\f
gr
ound.\f\f
or\f\f
Power\fse\bt\fmemory\fswitch\fpin\f1,\fh\brness\fside\f
\bnd

\fground.\f
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fD2 .\f\f
N\f\b R

EPAIR\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
D2:\bCHECK\bTHE\bVOLTAGE\bTO\bTHE\bSEAT\bBACKREST\bMOTOR\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
While\foper\bting\fthe\fpower\fse\bt\fswitch\fto\fthe\f
FO
RWARD\fposition,\fme\bsure\fthe\fvolt\bge\fbetween\f
the:\f\f
Power\fse\bt\fswitch\fpin\f6,\fh\brness\fside\f\bnd\f
gr

ound.\f\f
or\f\f
Power\fse\bt\fmemory\fswitch\fpin\f6,\fh\brness\fside\f
\bnd

\fground.\f
1\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b INSTALL\f\b\fnew\fse\bt\fb\bckrest\fmotor.\f\f
REFER\fto:\f Front\fSe\bt\fB\bckrest \f(501-10\fSe\bting,\f
Dis

\bssembly\f\bnd\fAssembly).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.orINSTALL\f\b\f
new\fse\bt\fb\bckrest\fmemory\fmotor\f\bnd\fmodule.\f\f
REFER\fto:\f Front\fSe\bt\fB\bckrest \f(501-10\fSe\bting,\f
Di s

\bssembly\f\bnd\fAssembly).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\f\b REPAIR\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT\bTEST\bE\b:\bTHE\bHEATED\bSEATS\bARE\bINOPERATIVE\b-\bFRONT\bSEAT\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bsurements.\f
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
E1:\bCHECK\bFOR\bBATTERY\bVOLTAGE\bTO\bTHE\bHEATED\bSEAT\bRELAY
Disconnect\fRe\br\fJunction\fBox\fRel\by\fRB1.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f\f

Re\br\fjunction\fbox\frel\by\fRB1\fpin\f1,\fcircuit\fSBB19A\f
(BU/RD),\fh\brness\fside\f\bnd\fground.\f\f
\bnd\f\f

Re\br\fjunction\fbox\frel\by\fRB1\fpin\f3,\fcircuit\fSBB20P\f
(GN/RD),\fh\brness\fside\f\bnd\fground.\f
2\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
\f\f
\f\f
\f\f
Стр. 7 из
21
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Page 3621 of 4402

$FORD S-MAX 2006 Service Repair Manual Yes\bGO\fto\fE2 .\f\f N\f\b R EPAIR\fcircuit\fSBB19A\f(BU/RD)\for\fcircuit\fSBB20P\f (GN/RD).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f E2:\bCHECK\bTHE\bHEATED\bSEAT\bRELAY\bCONTROL\bCIRCUIT\bF$

Yes\bGO\fto\fE2 .\f\f
N\f\b R

EPAIR\fcircuit\fSBB19A\f(BU/RD)\for\fcircuit\fSBB20P\f
(GN/RD).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
E2:\bCHECK\bTHE\bHEATED\bSEAT\bRELAY\bCONTROL\bCIRCUIT\bFOR\bOPEN\bCIRCUIT
Disconnect\fCentr\bl\fJunction\fBox\f(CJB)\fC1BP02-B.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fre\br\fjunction\f
box\frel\by\fRB1\fpin\f2,\fcircuit\fCDC03A\f(BU),\fh\brness\f
side\f\bnd\fthe\fCJB\fpin\f45,\fcircuit\fCDC03A\f(BU),\f
h\brness\fside.\f2\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b INSTALL\f\b\fnew\fre\br\fjunction\fbox\frel\by\fRB1.\fIf\fthe\f
problem\fpersists,\f GO\fto\fE3.\f\f
N\f\b
R

EPAIR\fcircuit\fCDC03A\f(BU).\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
E3:\bCHECK\bFOR\bVOLTAGE\bTO\bTHE\bINOPERATIVE\bHEATED\bSEAT
Disconnect\fInoper\btive\fPower\fSe\bt\fC3HS03\for\f
C3HS08.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
Front\fleft\fhe\bted\fse\bt\fC3HS03\fpin\f9,\fcircuit\f
B_

CBR03A\f(GY),\fh\brness\fside\f\bnd\fground.\f\f
or\f\f
Front\fright\fhe\bted\fse\bt\fC3HS08\fpin\f9,\fcircuit\f
B_

CBR04A\f(VT),\fh\brness\fside\f\bnd\fground.\f
3\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fE5 .\f\f
N\f\b GO

\fto\fE4 .\f\f
E4:\bCHECK\bFOR\bCONTINUITY\bBETWEEN\bTHE\bHEATED\bSEAT\bRELAY\bAND\bTHE\bHEATED\b
SEAT\bMODULE
Ignition\fswitch\fin\fposition\f0.\f1\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
Re\br\fjunction\fbox\frel\by\fRB1\fpin\f5,\fcircuit\f
B_

CBR03A\f(GY),\fh\brness\fside\f\bnd\fthe\fclim\bte\f
controlled\fse\bt\fC3HS03\fpin\f9,\fcircuit\fB_CBR03A\f
(GY),\fh\brness\fside.\f\f
or\f\f
Re\br\fjunction\fbox\frel\by\fRB1\fpin\f5,\fcircuit\f
B_

CBR04A\f(VT),\fh\brness\fside\f\bnd\fthe\fclim\bte\f
controlled\fse\bt\fC3HS08\fpin\f9,\fcircuit\fB_CBR04A\f
2\b
\f\f
\f\f
\f\f
Стр. 8 из 21
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Page 3626 of 4402

$FORD S-MAX 2006 Service Repair Manual h\brness\fside\f\bnd\fground.\f\f Front\fright\fhe\bted\fse\bt\fmodule\fpin\f1,\fh\brness\f si de\f\bnd\fground.\f Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f Yes\b GO\fto\fF7.\f\f N\f\b I NS$

h\brness\fside\f\bnd\fground.\f\f
Front\fright\fhe\bted\fse\bt\fmodule\fpin\f1,\fh\brness\f
si

de\f\bnd\fground.\f
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fF7.\f\f
N\f\b I

NSTALL\f\b\fnew\fse\bt\fwiring\fsub-h\brness.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
F7:\bCHECK\bTHE\bINOPERATIVE\bHEATED\bSEAT\bBACKREST\bHEATER\bMAT\bFOR\b
CONTINUITY
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fInoper\btive\fHe\bted\fSe\bt\fB\bckrest.\f2\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f\f
Left\ffront\fhe\bted\fse\bt\fb\bckrest\fpin\f1\f\bnd\fpin\f2,\f
co

mponent\fside.\f\f
or\f\f
Right\ffront\fhe\bted\fse\bt\fb\bckrest\fpin\f1\f\bnd\fpin\f2,\f
co

mponent\fside.\f
3\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b
INSTALL\f\b\fnew\fhe\bted\fse\bt\fmodule\f\bnd\fcushion\f
he\bter\fm\bt.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\f\b INSTALL\f\b\fnew\fhe\bted\fse\bt\fb\bckrest\fhe\bter\fm\bt.\f\f
REFER\fto:\fFront\fSe\bt\fB\bckrest\fHe\bter\fM\bt\f(501-10,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
PINPOINT\bTEST\bG\b:\bALL\bCLIMATE\bCONTROLLED\bSEATS\bARE\b
INOPERATIVE/DO\bNOT\bOPERATE\bCORRECTLY\b-\bFRONT\bSEAT\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bsurements.\f
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
G1:\bCHECK\bFOR\bBATTERY\bVOLTAGE\bTO\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bRELAY
Disconnect\fRe\br\fJunction\fBox\fRel\by\fRB1.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f\f

Re\br\fjunction\fbox\frel\by\fRB1\fpin\f1,\fcircuit\fSBB19A\f
(BU/RD),\fh\brness\fside\f\bnd\fground.\f\f
\bnd\f\f

Re\br\fjunction\fbox\frel\by\fRB1\fpin\f3,\fcircuit\fSBB20P\f
(GN/RD),\fh\brness\fside\f\bnd\fground.\f
2\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
\f\f
\f\f
\f\f
Стр. 13 из
21
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Page 3627 of 4402

$FORD S-MAX 2006 Service Repair Manual Yes\bGO\fto\fG2 .\f\f N\f\b R EPAIR\fcircuit\fSBB19A\f(BU/RD)\for\fcircuit\fSBB20P\f (GN/RD).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f G2:\bCHECK\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bRELAY\bGROUND$

Yes\bGO\fto\fG2 .\f\f
N\f\b R

EPAIR\fcircuit\fSBB19A\f(BU/RD)\for\fcircuit\fSBB20P\f
(GN/RD).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
G2:\bCHECK\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bRELAY\bGROUND\bCIRCUIT
Disconnect\fCentr\bl\fJunction\fBox\f(CJB)\fC1BP02-B.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fre\br\fjunction\f
box\frel\by\fRB1\fpin\f2,\fcircuit\fCDC03A\f(BU),\fh\brness\f
side\f\bnd\fthe\fCJB\fpin\f45,\fcircuit\fCDC03A\f(BU),\f
h\brness\fside.\f2\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b INSTALL\f\b\fnew\fre\br\fjunction\fbox\frel\by\fRB1.\fIf\fthe\f
problem\fpersists,\f GO\fto\fG3.\f\f
N\f\b
R

EPAIR\fcircuit\fCDC03A\f(BU).\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
G3:\bCHECK\bFOR\bVOLTAGE\bTO\bTHE\bINOPERATIVE\bCLIMATE\bCONTROLLED\bSEAT
Disconnect\fInoper\btive\fPower\fSe\bt\fC3HS03\for\f
C3HS08.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
While\foper\bting\fthe\fclim\bte\fcontrolled\fse\bt\fswitch,\f
me
\bsure\fthe\fvolt\bge\fbetween\fthe:\f
Front\fleft\fclim\bte\fcontrolled\fse\bt\fC3HS03\fpin\f9,\f
circuit\fB_CBR03A\f(GY),\fh\brness\fside\f\bnd\fground.\f
or\f\f
Front\fright\fclim\bte\fcontrolled\fse\bt\fC3HS08\fpin\f9,\f
ci

rcuit\fB_CBR04A\f(VT),\fh\brness\fside\f\bnd\fground.\f
3\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b
GO\fto\fG5 .\f\f
N\f\b GO

\fto\fG4 .\f\f
G4:\bCHECK\bFOR\bCONTINUITY\bBETWEEN\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bRELAY\bAND\b
THE\bCLIMATE\bCONTROLLED\bSEAT\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
Re\br\fjunction\fbox\frel\by\fRB1\fpin\f5,\fcircuit\f
B_

CBR03A\f(GY),\fh\brness\fside\f\bnd\fthe\fclim\bte\f
controlled\fse\bt\fC3HS03\fpin\f9,\fcircuit\fB_CBR03A\f
(GY),\fh\brness\fside.\f\f
\bnd\f\f
Re\br\fjunction\fbox\frel\by\fRB1\fpin\f5,\fcircuit\f
B_

CBR04A\f(VT),\fh\brness\fside\f\bnd\fthe\fclim\bte\f
controlled\fse\bt\fC3HS08\fpin\f9,\fcircuit\fB_CBR04A\f
(VT),\fh\brness\fside.\f
1\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b
\f\f
\f\f
\f\f
Стр. 14 из
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Page 3676 of 4402

$FORD S-MAX 2006 Service Repair Manual Yes GO\fto\fD12 .\f\f No R ep\bir\fcircuit\fCRD04A\f(BN/GN).\fTEST\fthe\fsystem\f for\fnorm\bl\foper\btion.\f\f D12: CHECK FOR CONTINUITY BETWEEN THE CENTRAL JUNCTION BOX (CJB) AND THE HEATED REAR$

Page 3677 of 4402

$FORD S-MAX 2006 Service Repair Manual Yes GO\fto\fD15 .\f\f No R ep\bir\fcircuit\fCRD02A\f(BN/BU).\fTEST\fthe\fsystem\f for\fnorm\bl\foper\btion.\f\f D15: CHECK FOR CONTINUITY BETWEEN THE HEATED REAR WINDOW RELAY AND THE HEATED REAR WI$

Page 3678 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f Yes CARRY\fOUT\fthe\fCJB\fself-test.\fREFER\fto\fWDS.\f CARRY\fOUT\fthe\fHe\bted\fWindshield\fGl\bss\fSwitch\f component\ftest.\fREFER\fto\fthe\fWiring\fD$

Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes CARRY\fOUT\fthe\fCJB\fself-test.\fREFER\fto\fWDS.\f
CARRY\fOUT\fthe\fHe\bted\fWindshield\fGl\bss\fSwitch\f
component\ftest.\fREFER\fto\fthe\fWiring\fDi\bgr\bms.\f
No REPAIR\fcircuit\fCRD03A\f(BU/GN).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f\f
D18: CHECK FOR VOLTAGE TO THE HEATED WINDSHIELD GLASS RELAY
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fHe\bted\fWindshield\fGl\bss\fRel\by\fR6.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fhe\bted\f
windshield\fgl\bss\frel\by\fR6\fpin\f3,\fcircuit\fSDC02A\f
(RD),\fh\brness\fside\f\bnd\fground.\f\f3
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes GO\fto\fD19 .\f\f
No
R

EPAIR\fcircuit\fSDC02A\f(RD).\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f\f
D19: CHECK FOR CONTINUITY BETWEEN THE HEATED WINDSHIELD GLASS RELAY
AND THE HEATED WINDSHIELD GRID WIRE
Disconnect\fHe\bted\fWindshield\fGrid\fWires\fC2RD03\f
\bnd\fC2RD04-A.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fhe\bted\f
windshield\fgl\bss\frel\by\fR6\fpin\f5,\fcircuit\fCRD06B\f
(BN/YE),\fh\brness\fside\f\bnd\fthe:\f\f
Left-h\bnd\fhe\bted\fwindshield\fgrid\fwire\fC2RD03\f
pi

n\f1,\fcircuit\fCBB34B\f(VT/BN),\fh\brness\fside.\f\f
Right-h\bnd\fhe\bted\fwindshield\fgrid\fwire\fC2RD04-
A\f

pin\f1,\fcircuit\fCRD35A\f(YE/GY),\fh\brness\fside.\f\f
2
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes
GO\fto\fD20 .\f\f
No R

EPAIR\fcircuit\fCBB34B\f(VT/BN)\for\fcircuit\fCRD35A\f
(YE/GY).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f\f
D20: CHECK FOR CONTINUITY BETWEEN THE HEATED WINDSHIELD GLASS RELAY
AND THE CENTRAL JUNCTION BOX (CJB)
Disconnect\fCJB\fC1BP02-A.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB\fC1BP02-A\f
pin\f30,\fcircuit\fCRD01A\f(VT/OG),\fh\brness\fside\f\bnd\f
the\fhe\bted\fwindshield\fgl\bss\frel\by\fR6\fpin\f2,\fcircuit\f
CRD01A\f(VT/OG),\fh\brness\fside.\f\f2
\f\f
\f\f
Стр. 18 из 21
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Page 3679 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f Yes CARRY\fOUT\fthe\fCJB\fself-test.\fREFER\fto\fWDS.\f CARRY\fOUT\fthe\fHe\bted\fWindshield\fGl\bss\fRel\by\f component\ftest.\fREFER\fto\fthe\fWiring\fD$

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