Rear Vie\b Mirrors \f Exterior MirrorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation 1. Remove\fthe\ffront\fdoor\ftrim\fp\bnel.\f\f
Re
fer\fto:\f Front\fDoor\fTrim\fP\bnel \f(501-05\fInterior\f
Tri
m\f\bnd\fOrn\bment\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. \f\f 2.Torque:\b 20\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
Стр. 1 из
1
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544395&gui...procarmanuals.com
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Pinpoint Tests
He\bted\f
windshield\fgl\bss\f
switch.\f
*CARRY\fOUT\fthe\fHe\bted\fWindshield\f
Gl\bss\fSwitch\fcomponent\ftest.\fREFER\f
to\fthe\fWiring\fDi\bgr\bms.\f
*
He\bted\fre\br\f
window\fgl\bss\f
switch.\f
*CARRY\fOUT\fthe\fHe\bted\fRe\br\fWindow\f
Gl\bss\fSwitch\fcomponent\ftest.\fREFER\f
to\fthe\fWiring\fDi\bgr\bms.\f
*
He\bted\fre\br\f
window\fgrid\f
wire.\f
*CARRY\fOUT\fthe\fHe\bted\fRe\br\fWindow\f
Grid\fWire\fcomponent\ftest\fin\fthis\f
procedure.\f
*
He\bted\f
windshield\fgrid\f
wire.\f Circuit(s)\f
*
*GO\fto\fPinpoint\fTest\f
D.\f\f
*
The\fdefrost\fsystem\fwill\fnot\fshut\f
off\f\butom\btic\bllyCentr\bl\fjunction\f
box\f(CJB).\f
*REFER\fto\fWDS.\f
*
Circuit(s)\f
*GO\fto\fPinpoint\fTest\f E.\f\f
*
The\fglob\bl\fopen/closing\ffunction\fis\f
inoper\btive/does\fnot\foper\bte\f
correctly
Centr\bl\fjunction\f
box\f(CJB).\f LIN\fbus.\f
*
*REFER\fto\fWDS.\f
*
PINPOINT TEST A : A SINGLE POWER WINDOW IS INOPERATIVE - DRIVER
SIDE
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
A1: CHECK THE DRIVER SIDE FRONT DOOR SWITCH
Ignition\fswitch\fin\fposition\fII.\f1
Oper\bte\fthe\fpower\fmirror\fswitch.\f\f2
Do\fthe\fpower\fmirrors\foper\bte?\f\f
Yes
GO\fto\fA2.\f\f
No
GO
\fto\fA8.\f\f
A2: CHECK FOR CONTINUITY BETWEEN THE DRIVER DOOR MODULE AND THE DRIVER
SIDE FRONT DOOR WINDOW REGULATOR MOTOR - DOWN CIRCUIT
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bsurements.\f
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fDriver\fDoor\fModule\fC5PL01-A.\f2
Disconnect\fDriver\fDoor\fWindow\fRegul\btor\fMotor\f
C5PW11.\f3
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver\fdoor\f
module\fC5PL01-A\fpin\f1,\fcircuit\fCPW35A\f(GN),\f
h\brness\fside\f\bnd\fthe\fdriver\fside\ffront\fdoor\fwindow\f
regul\btor\fmotor\fC5PW11\fpin\f5,\fcircuit\fCPW35B\f(GN),\f
h\brness\fside.\f4
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes GO\fto\fA3.\f\f
No
REPAIR\fcircuit\fCPW35A\f(GN)\for\fcircuit\fCPW35B\f(GN).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f\f
A3: CHECK FOR CONTINUITY BETWEEN THE DRIVER DOOR MODULE AND THE DRIVER
\f\f
Стр. 2 из 21
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Vehicles\fwith\fm\bnu\bl\fdimming\finterior\fmirror\f
Vehicles\fwith\f\butol\bmps\f\bnd\fr\bin\fsensor\f
6. \f
7
.
\f
\f
\f\f
\f
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06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544465&gui...procarmanuals.com
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Vehicles\fwith\fm\bnu\bl\fdimming\finterior\fmirror\f
12. \f
1
3
. \f
14. \f
\f
\f
\f
Стр. 8 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544465&gui...procarmanuals.com
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In\forder\fto\fprevent\fexcessive\fw\bter\fconsumption,\fthe\fhe\bdl\bmp\fw\bsher\fsystem\fis\fonly\f
\bctiv\bted\fevery\ffourth\ftime\fthe\fwindshield\fw\bsh/wipe\fswitch\fis\foper\bted,\fprovided\fthe\ftime\f
el\bpsed\fsince\fthe\ffirst\foper\btion\fof\fthe\fw\bsher\fsystem\fdoes\fnot\fexceed\f10\fminutes.\fIf\fthe\f
windshield\fw\bsh/wipe\fswitch\fis\f\bctiv\bted\f\bg\bin\f\bfter\f10\fminutes\fthe\fthe\fhe\bdl\bmp\fw\bsher\f
system\fis\f\bctiv\bted\f\bnd\fthe\ftime\fencoder\fis\frest\brted.\f
If\fthe\fw\bsh\fw\bter\flevel\fw\brning\fl\bmp\fon\fthe\finstrument\fcluster\fcomes\fon\fbec\buse\fthe\fw\bsh\f
w\bter\flevel\fin\fthe\fw\bsher\freservoir\fis\ftoo\flow\fthen\fthe\fhe\bdl\bmp\fw\bsher\fpump\fis\fno\flonger\f
\bctiv\bted\funtil\fthe\fw\bsher\freservoir\fis\ftopped\fup.\f
R\bin sensor
CAUTIONS:\fThe
\f\butom\btic\fwindshield\fwipers\fmust\fbe\fswitched\foff\fbefore\fthe\fvehicle\fis\fdriven\f
into\f\b\fc\br\fw\bsh.\f
If\fthe\fwindshield\fis\ficed\fup,\fthe\fwipers\fm\by\fonly\fbe\f\bctiv\bted\fby\fthe\fr\bin\fsensor\f\bfter\f
the\fwindshield\fh\bs\fbeen\fcompletely\fdefrosted.\f
NOTE:\fThe\fr\bin\fsensor\fis\f\bn\foptic\bl\fme\bsuring\finstrument.\fCont\bmin\btion\fsuch\f\bs\foil,\f
gre\bse\for\fdust\fimp\bir\fits\fcorrect\foper\btion.\fBefore\fswitching\fon\fthe\f\butom\btic\fwindshield\f
wipers,\fthe\fwindshield\fmust\fbe\fcle\bn\fin\fthe\f\bre\b\fof\fthe\fr\bin\fsensor.\f
The\fr\bin\fsensor\f(1)\fis\fintegr\bted\ftogether\fwith\fthe\fl i
ght\fsensor\fin\f\b\fhousing\fwhich\fis\f
mounted\fbehind\fthe\fre\br\fview\fmirror\fon\fthe\fwindshield.\f
The\fr\bin\fsensor\fcomprises\f\bn\fopto-electronic\fme\bsuring\f\bnd\fev\blu\btion\fcircuit.\fThe\fsensor\f
c\bn\fc\blcul\bte\fthe\f\bmount\fof\fprecipit\btion\ff\blling\fon\fthe\fwindshield\f\bnd\frequest\fth\bt\fthe\f
windshield\fwipers\f\bre\fswitched\fon.\f
The\fwipers\f\bre\fthen\fset\fto\fthe\frequired\fwipe\fspeed\fby\fthe\fGEM\fon\fthe\fb\bsis\fof\fthe\f
inform\btion\fsupplied\fby\fthe\fr\bin\fsensor.\f
\f\f
Description
R\bindrop\f
LED\f
Lens\f
Photodiode\f
Item
1
2
3
4 \f\f
\f\f
P\brt Number
-
-
-
-
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Body Re\bair\f - General Information -
Wind Noi\feS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Wind\fnoises\f\bs\fwell\f\bs\fother\fgener\bl\fnoises\f\bre\fde\blt\fwith\funder\fNoise,\fVibr\btion\f\bnd\f
H\b
rshness\f(NVH).\f\f
NOTE:\fB\bsic\f\bnd\fin-depth\ftr\bining\fis\foffered\fon\fthe\ffo
llowing\ftopics.\fYou\fwill\ffind\f\bn\f
overview\fof\fthe\fcomplete\fr\bnge\fof\fcourses\fin\fthe\fTr\bining\fBrochure\fissued\fby\fthe\fFord\f
Service\fOrg\bniz\btion.\f
Due\fto\fthe\fcontinuous\freduction\fin\fdrivetr\bin\fnoises,\f
wind\fnoises\fh\bve\fcome\fto\fthe\ffore\fin\f
the\fvehicle\f\bnd\f\bre\fperceived\fto\f\b\fgre\bter\fextent\fby\fthe\fcustomer.\f
There\f\bre\fv\brious\fc\buses\fof\fwind\fnoises.\fThey\fc\bn\fbe\fdue\fto\fthe\fdesign\fof\fthe\fvehicle,\for\f
they\fc\bn\foccur\f\bfter\f\b\frep\bir.\fThey\f\bre\fmostly\fc\bused\fby\fpoorly\fmounted\fcomponents,\f
which\fmust\fbe\floc\bted\f\bnd\finst\blled\fin\fthe\fcorrect\fposition.\f
General information
In\forder\fto\fc\brry\fout\ft\brgeted\fdi\bgnosis,\fit\fis\fimport\bnt\fto\fknow\fthe\fb\bsics\fof\fnoise\f
form\btion\f\bnd\fsound\ftr\bnsmission.\f
Potenti\bl\f\bre\bs\fof\fwind\fnoises\f
Noises\f\bre\fc\btegorized\f\bccording\fto\ftheir\ftype\f\bnd\fform\btion\f\bs\ffollows:\f\f
ItemDesc\biptio\f
1Wiper\f\brms
2Windscreen\fse\bl
3Antenn\b/\bntenn\b\fb\bse
4Sun\froof/roof\fr\bil
5T\bilg\bte
6Door\fh\bndles
7Exterior\fRe\br\fView\fMirror
8Door\fse\bls
9He\bdl\bmps
10R\bdi\btor\fgrille.
\f
Стр. 1 из 11
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468075&gui...procarmanuals.com
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"Normal" air flow noi\fe\f:\f
Norm\bl\f\bir\fflow\fnoises\f\bre\fc\bused\fby\f\bir\fblowing\f\bg\binst\feven,\ffl\bt\fvehicle\fsurf\bces,\fsuch\f\bs\f
the\froof,\fdoors\f\bnd\fside\fwindows.\fWhen\fthe\fvehicle\fis\fmoving\ff\bst,\f\bir\fl\byers\f(turbulence)\f
form,\fwhich\fc\buse\fv\bri\btions\fin\f\bir\fpressure.\fThese\fv\bri\btions\fin\f\bir\fpressure\fspre\bd\fin\fthe\f
form\fof\fsound\fw\bves\f\bnd\f\bre\ftr\bnsferred\fto\fthe\fvehicle\finterior\fvi\b\fthe\fside\fwindows\f\bnd\f
se\bls.\f
Noi\fe\f cau\fed by deviation\f in air flow and circulation around \fe\barate
com\bonent\f: \f
If\f\bir\fflows\fover\f\bn\fedge\fon\f\b\fvehicle,\fthe\f\bir\fflow\fc\bnnot\ffollow\fthe\fsh\bpe\fof\fthe\fsurf\bce,\f
but\fsep\br\btes\f\bt\fthe\fedge.\fEddies\f\bre\fformed,\fwhich\fcoll\bpse\f\bg\bin\f\bfter\f\b\fcert\bin\ftime\for\f
dist\bnce.\fThe\f\bssoci\bted\ffluctu\btions\fin\f\bir\fpressure\fcre\bte\f\b\fcorresponding\fsound\fw\bve\f
which\fis\fnotice\bble\fby\ffor\finst\bnce\f\b\frushing\fnoise\f\bt\fthe\fA-pill\br\for\fthe\foutside\fmirror.\f
Turbulence\f\bnd\fthe\f\bssoci\bted\fr\bdi\btion\fof\fnoise\fc\bn\f\blso\foccur\f\bt\fthe\fvehicle\funderbody.\f
Air\fcircul\btion\f\bround\fsm\bll\fcomponents\f\bnd\f\blso\fflow\fthrough\fsm\bll\fg\bps\f(e.g.\fthe\fr\bdi\btor\f
grille)\fc\buse\fthe\frushing\fnoise\fto\fch\bnge\fto\f\b\fwhistling,\fwhich\frises\f\bnd\fbecomes\flouder\f\bs\f
the\fvehicle\fspeed\fincre\bses.\f
Noi\fe\f cau\fed by vibrating \feal\f: \f
Se\bls\fwhich\fdo\fnot\fm\bke\ffirm\fcont\bct\f\bt\fthe\fdoor\for\fwindow\f\bre\b\fc\bn\fbe\fm\bde\fto\fvibr\bte\f
by\fpressure\fv\bri\btions\foutside\fthe\fvehicle,\fwhich\fin\fturn\fme\bn\fnoise\fr\bdi\bting\finto\fthe\f
interior\fof\fthe\fvehicle.\f
Noi\fe\f cau\fed by air flowing out: \f
Noises\fc\bused\fby\f\bir\fflowing\fout\f\bre\fcre\bted\fby\fle\bks\f\bt\fthe\fvehicle\finterior\fse\bling\fsystem,\f
when\fst\btion\bry\f\bir\fmixes\fwith\fflowing\f\bir.\fAs\f\b\fresult,\fthe\fnoise\fincre\bses\f\bs\fthe\fspeed\fof\f
the\f\bir\fflowing\fout\fincre\bses.\fEx\bmple:\fLetting\f\bir\fout\fof\f\b\ftire.\f
Cavity noi\fe\f: \f
C\bvity\fnoises\f\bre\fthose\fcre\bted\fwhen\fthe\f\bir\fvolumes\ffound\fin\fbodywork\fc\bvities\f\bre\f
c\bused\fto\fvibr\bte\fby\f\bn\fopening\floc\bted\fin\fthe\f\birflow.\fThe\ffrequency\fof\fthe\ftone\fdoes\fnot\f
v\bry\fwith\fthe\fvehicle\fspeed\fbut\fdepends\fon\fthe\fvolume\fof\fthe\fc\bvity\f\bnd\fthe\fsize\fof\fthe\f
opening.\fEx\bmple:\fBlowing\f\bcross\fthe\ftop\fof\f\b\fbottle.\f
Wind noi\fe\f overview: \f
Work\fho\b diagno\fi\f
Those\fnoises\flisted\funder\f"Serious"\findic\bte\f\b\fpossible\fsource\fof\fthe\ff\bult.\f
W o
rk\fho\b diagno\fi\f \f
There\f\bre\ftwo\fw\bys\fth\bt\fthe\flevel\fof\fnoise\fin\fthe\fvehicle\finterior\fc\bn\fbe\freduced\f\bnd\fthe\f
ch\br\bcter\fof\fthe\fnoise\fc\bn\fbe\fimproved\fthrough\f\bssessment\f\bnd\fdi\bgnosis\fin\fthe\fservice\f
dep\brtment:\f
Reducing\fthe\fintensity\fof\fthe\fnoise\fsources.\f\f
Reducing\fthe\fnoise\ftr\bnsfer\froutes.\f
Assessme\ftType of wi\fd \foisesPlace of o\bigi\f
Norm\bl"Norm\bl"\fwind\fnoisesRoof,\fside\fwindows
Norm\blNoises\fc\bused\fp\brtly\fby\fch\bnges\fin\fthe\f
direction\fof\f\bir\fflow\f\bnd\fby\f\bir\fflow\f\bround\f sep\br\bte\fcomponentsA-pill\brs,\foutside\fmirrors,\f\bntenn\bs
SeriousNoises\fc\bused\fby\fvibr\bting\fse\blsDoor\fg\bps\ftoo\fl\brge,\fdoor/window\fse\bls\fnot\fm\bking\ffirm\fcont\bct
SeriousAir\fesc\bpe\f\bnd\f\bir\fp\bss\bge\fnoisesLe\bks\fin\fthe\fbodywork/se\bling\f system
SeriousC\bvity\fnoisesUnse\bled\fbodywork\fc\bvities
Стр. 2 из 11
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If\fthe\forigin\bl\fmounting\fpoints\fof\fthe\froof\fmoldings\f\bre\fin\fgood\fcondition,\fthe\ffixing\fc\bn\fbe\f
improved\fusing\fsilicone\fse\bl\bnt\f-\brrow-\fif\fnecess\bry.\fAlign\for\frenew\fthe\fse\bls\fof\fthe\froof\f
r\bil.\fReduce\fthe\fcle\br\bnces\fof\fthe\fmounting\fgrooves.\f\f
Corrective mea\fure\f\f
If\fthe\forigin\bl\fmounting\fpoints\fof\fthe\froof\fmoldings\f\bre\fin\fgood\fcondition,\fthe\ffixing\fc\bn\fbe\f
improved\fif\fnecess\bry\fusing\fsilicone\fse\bl\bnt\f -arrow-.\f
Exterior mirror\f \f
Exterior\fmirrors\for\fcovers\fof\fexterior\fmirrors\fwhich\f\bre\fnot\fcorrectly\fmounted\fc\buse\fnoises.\f
The\fcover\fmust\flie\fevenly\fon\fthe\fcomponent\f\bnd\fmust\fnot\flift\fduring\fdriving.\fThere\f\bre\f
ducts\fpresent\fon\fthe\fdoors\ffor\fthe\felectric\bl\for\fmech\bnic\bl\f\bdjusters\ffor\fthe\fexterior\f
mirrors.\fIf\fthere\f\bre\fle\bks,\fwind\fnoises\fwill\fbe\fc\bused.\fHoles\fc\bn\f\blso\fbe\fpresent\f\bt\fthe\f
tr\bnsition\fto\fother\fcomponents.\f
Exterior\fmirror\fse\bls\f
There\f\bre\fducts\fpresent\fon\fthe\fdoors\ffor\fthe\felectric\bl\for\fmech\bnic\bl\f\bdjusters\ffor\fthe\f
exterior\fmirrors.\fIf\fthere\f\bre\fle\bks,\fwind\fnoises\fwill\fbe\fc\bused.\fHoles\fc\bn\f\blso\fbe\fpresent\f\bt\f
the\ftr\bnsition\fto\fother\fcomponents.\f
Remedi\bl\fAction\f
If\fthere\fis\fin\bdequ\bte\fse\bling\fof\fthe\ffo\bm\fse\bls\f -2-\fthey\fmust\fbe\frepl\bced\for\fsupplemented\f
with\fsuit\bble\fm\bteri\bl.\fTr\bnsitions\fto\fother\fcomponents\fc\bn\fbe\fse\bled\fwith\fbutyl\fse\bling\f
compound\f -1-.\f
Molding\f, cover\f, door handle\f, wind\fhield wi\ber arm\f \f
Moldings\f\bnd\fcovers\fespeci\blly\ftend\fto\fc\buse\fwind\fnoises\fbec\buse\fof\ftheir\floc\btion.\fThese\f
components\finterrupt\fsmooth\fbodywork\fsurf\bces\f\bnd\f\bir\fturbulence\ftherefore\f\brises\f\bt\fthe\f
edges.\fIf\fthere\f\bre\fnoise\fconcerns\fin\fthe\f\bre\b\fof\fthe\fdoors,\fcheck\fespeci\blly\ffor\fg\bps\f\bnd\f
projections.\fMoldings\fmust\fnot\fst\bnd\f\bw\by\ffrom\fthe\fbodywork\for\fthe\fdoor.\fThere\fmust\fnot\f
be\f\bny\fg\bps\for\fdiscontinuities\f\bt\fthe\floc\btion\fof\fjoints.\f
Incorrectly\f\bdjusted\fwindshield\fwiper\f\brms\fc\bn\fc\buse\fwind\fnoises.\fEspeci\blly\fif\fthey\f\bre\ftoo\f
f\br\fover\fthe\fgl\bss\fsurf\bce\fwhen\fin\fthe\frest\fposition.\f
Wind\fnoises\fin\fthe\ftr\bnsition\f\bre\b\fbetween\fthe\f\bir\fcowl\fcover\f\bnd\fthe\fwing\for\fthe\f
windshield\fc\bn\fbe\fc\bused\fby\f\bn\fincorrectly\finst\blled\f\bir\fcowl\fcover.\fAt\fhigh\f\bir\fspeeds\fthe\f
\bir\fcowl\fcover\fm\by\flift\f\bnd\fnoises\fwill\fthen\foccur.\f
Bec\buse\fof\ftheir\fnecess\bry\fmech\bnic\bl\ffe\btures,\fdoor\fh\bndles\fh\bve\f\b\fr\bnge\fof\fopenings\f\bnd\f
edges\fwhich\f\bllow\fnoise\fto\fbe\fgener\bted.\fThe\fdoor\fh\bndle\fc\bn\fbe\fm\bsked\foff\ffor\ftesting\f
purposes.\fIf\f\b\freduction\fin\fwind\fnoises\fis\fnoticed,\fin\bdequ\bte\fse\bling\fm\by\fbe\fthe\fre\bson\ffor\f
the\fnoises.\f\f
Remedi\bl\fAction\f
Openings\fwhich\f\bre\fused\fto\fsecure\ftrim\fp\bnels\fmust\fbe\fchecked\ffor\fle\bks.\fAny\fle\bks\ffound\f
c\bn\fbe\frectified\fusing\fbutyl\fstrips.\f\f \f\f
Стр. 10 из
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