Page 3805 of 4402

In\forder\fto\fprevent\fexcessive\fw\bter\fconsumption,\fthe\fhe\bdl\bmp\fw\bsher\fsystem\fis\fonly\f
\bctiv\bted\fevery\ffourth\ftime\fthe\fwindshield\fw\bsh/wipe\fswitch\fis\foper\bted,\fprovided\fthe\ftime\f
el\bpsed\fsince\fthe\ffirst\foper\btion\fof\fthe\fw\bsher\fsystem\fdoes\fnot\fexceed\f10\fminutes.\fIf\fthe\f
windshield\fw\bsh/wipe\fswitch\fis\f\bctiv\bted\f\bg\bin\f\bfter\f10\fminutes\fthe\fthe\fhe\bdl\bmp\fw\bsher\f
system\fis\f\bctiv\bted\f\bnd\fthe\ftime\fencoder\fis\frest\brted.\f
If\fthe\fw\bsh\fw\bter\flevel\fw\brning\fl\bmp\fon\fthe\finstrument\fcluster\fcomes\fon\fbec\buse\fthe\fw\bsh\f
w\bter\flevel\fin\fthe\fw\bsher\freservoir\fis\ftoo\flow\fthen\fthe\fhe\bdl\bmp\fw\bsher\fpump\fis\fno\flonger\f
\bctiv\bted\funtil\fthe\fw\bsher\freservoir\fis\ftopped\fup.\f
R\bin sensor
CAUTIONS:\fThe
\f\butom\btic\fwindshield\fwipers\fmust\fbe\fswitched\foff\fbefore\fthe\fvehicle\fis\fdriven\f
into\f\b\fc\br\fw\bsh.\f
If\fthe\fwindshield\fis\ficed\fup,\fthe\fwipers\fm\by\fonly\fbe\f\bctiv\bted\fby\fthe\fr\bin\fsensor\f\bfter\f
the\fwindshield\fh\bs\fbeen\fcompletely\fdefrosted.\f
NOTE:\fThe\fr\bin\fsensor\fis\f\bn\foptic\bl\fme\bsuring\finstrument.\fCont\bmin\btion\fsuch\f\bs\foil,\f
gre\bse\for\fdust\fimp\bir\fits\fcorrect\foper\btion.\fBefore\fswitching\fon\fthe\f\butom\btic\fwindshield\f
wipers,\fthe\fwindshield\fmust\fbe\fcle\bn\fin\fthe\f\bre\b\fof\fthe\fr\bin\fsensor.\f
The\fr\bin\fsensor\f(1)\fis\fintegr\bted\ftogether\fwith\fthe\fl i
ght\fsensor\fin\f\b\fhousing\fwhich\fis\f
mounted\fbehind\fthe\fre\br\fview\fmirror\fon\fthe\fwindshield.\f
The\fr\bin\fsensor\fcomprises\f\bn\fopto-electronic\fme\bsuring\f\bnd\fev\blu\btion\fcircuit.\fThe\fsensor\f
c\bn\fc\blcul\bte\fthe\f\bmount\fof\fprecipit\btion\ff\blling\fon\fthe\fwindshield\f\bnd\frequest\fth\bt\fthe\f
windshield\fwipers\f\bre\fswitched\fon.\f
The\fwipers\f\bre\fthen\fset\fto\fthe\frequired\fwipe\fspeed\fby\fthe\fGEM\fon\fthe\fb\bsis\fof\fthe\f
inform\btion\fsupplied\fby\fthe\fr\bin\fsensor.\f
\f\f
Description
R\bindrop\f
LED\f
Lens\f
Photodiode\f
Item
1
2
3
4 \f\f
\f\f
P\brt Number
-
-
-
-
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Page 3806 of 4402

The\fr\bin\fsensor\fconsists\fof\fthree\fcomponents:\f
\bn\fLED\f\f
\b\fphotodiode\f\f
\b\flens\f
The\fLED\femits\f\b\flight\fbe\bm\fof\fknown\fintensity.\fThe\femitted\fbe\bm\femerges\fthrough\fthe\f
le
ns\f\bnd\fis\fthen\freflected\fby\fthe\fwindshield.\f
The\freflected\flight\fbe\bm\fenters\fb\bck\fthrough\fthe\flens\f\bnd\fthen\fre\bches\fthe\fphotodiode.\f
The\fcorresponding\fv\blue\ft\bken\fwithout\fmoisture\fon\fthe\fwindshield\fis\fused\f\bs\fthe\freference\f
v\blue\ffor\fthe\f\butom\btic\fc\blibr\btion\fprocess.\f
Subsequent\fdevi\btions\ffrom\fthis\fv\blue\fc\buse\fthe\fwindshield\fwipers\fto\fbe\fswitched\fon.\f
If\fr\bin\fl\bnds\fon\fthe\fwindshield\fthen\fthe\flight\freflected\fby\fthe\fwindshield\fh\bs\f\b\flower\f
intensity.\fThis\floss\fof\fintensity\fis\fregistered\fby\fthe\fphotodiode\f\bnd,\fproportion\blly\fto\fthe\f
loss\fof\fintensity,\fthe\fmodule\fswitches\fon\fthe\fwindshield\fwipers\fwith\fthe\frequired\fwipe\f
speed\f(in\fintermittent\for\fcontinuous\fmode).\f
On\fvehicles\fbuilt\fup\fto\f07/2006\fthe\fwipers\f\bre\fonly\f\bctiv\bted\f\bfter\fswitching\fon\fthe\f
\butom\btic\fwipe\ffunction\f(wiper\flever\fto\fintermittent\fposition)\fwhen\fthe\fw\bter\fh\bs\fbeen\f
detected\fon\fthe\fwindshield\fby\fthe\fr\bin\fsensor.\f
On\fvehicles\fbuilt\ffrom\f07/2006\f\b\fsingle\fconfirm\btion\fwipe\fis\fperformed\f\bfter\fthe\f\butom\btic\f
wipe\ffunction\fh\bs\fbeen\fswitched\fon.\f
It\fis\fnot\fnecess\bry\fto\fc\blibr\bte\fthe\fr\bin\fsensor,\f\bs\fthis\fh\bs\f\blre\bdy\fbeen\fdone\f\bt\fthe\ff\bctory.
\f
The\fsensitivity\fof\fthe\fr\bin\fsensor\fc\bn\fbe\fch\bnged\fby\f\bdjusting\fthe\fcontrol\fresistor\ffor\f
the\fintermittent\fmode\fof\fthe\fwindshield\fwipers.\f
Adjusting\fring\fposition\f-\fwide\fsymbol:\fHigh\fsensitivity\f
Th
e\fwipers\fwipe\feven\fif\fonly\f\b\fsm\bll\f\bmount\fof\fw\bter\fh\bs\fbeen\fme\bsured\fon\fthe\f
windshield.\f
Adjusting\fring\fposition\f-\fn\brrow\fsymbol:\fLow\fsensitivity\f
Th
e\fwipers\fonly\fwipe\fif\f\b\fl\brge\f\bmount\fof\fw\bter\fh\bs\fbeen\fme\bsured\fon\fthe\fwindshield.\f
-
-
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Page 3807 of 4402

Wipers \bnd W\bshers \f Wipers \bnd
W\bshersS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Di\bgnosis \bnd Testing
Gener\bl Equipment
Inspection \bnd Testing
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isu\bl Inspection Ch\brt
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\frefer\fto\fthe\f F
ord\f\bpproved\fdi\bgnostic\ftool.\f
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b\fsystems
Wiper\fbl\bde(s)\f\f
Wiper\f\brm\fpivot\fsh\bft\f\f
W\bsher\ffluid\freservoir\f\f
Hose(s)\f\f
W\bsher\fnozzles\f\f
Check\fthe\fwiper\fbl\bdes\ffor\fresidue-free\fwiping\fin\fthe\f
vi
cinity\fof\fthe\fr\bin\fsensor.\f\f
Check\fthe\f\bdhesive\fp\bd\fbetween\fthe\fr\bin\fsensor\f\bnd\fthe\f
wi
ndshield\ffor\ftr\bpped\f\bir.\f\f
Cle\bn\fw\bx\fresidues\ffrom\fthe\fwindshield\fin\fthe\fvicinity\fof\f
th
e\fr\bin\fsensor.\f\f
Check\fthe\fwindshield\ffor\fd\bm\bge/cr\bcks\fin\fthe\fvicinity\fof\f
the\fr\bin\fsensor.\f\f
Check\fth\bt\fthe\fr\bin\fsensor\fret\bining\ffr\bme\fis\fcorrectly\f
\btt
\bched\fto\fthe\fwindshield.\f
Fuse(s)\f\f
Connector\f\f
Wiring\fh\brness(es)\f\f
W\bsher\fpump\fmotor\f\f
He\bdl\bmp\fw\bsher\fpump\f
\f
Front/re\br\fwindow\fwiper\f
mo
tor(s)\f\f
W\bsh/wipe\fswitch\f\f
Centr\bl\fjunction\fbox\f
(C
JB)\f\f
Re\br\fjunction\fbox\f(RJB)\f\f
Engine\fjunction\fbox\f
(E
JB)\f
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Page 3813 of 4402
Wipers \bnd W\bshers \f R\bin SensorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \bnd Inst\bll\btion
Remov\bl
In
st\bll\btion 1. \f
2.
\f 3. \f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fm\bting\f
f \b
ces\f\bre\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
Inst\bll\fthe\fcomponents\fin\freverse\forder.\f
\f\f
\f\f
\f
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Page 3819 of 4402
Bumpers\b-\bFro\ft\bBumper\bCover—Vehicles\b
With:\bFro\ft\bParki\fg\bAidS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal\ba\fd\bI\fstallatio\f\b
Special\bTool(s)\b
Ge\f
eral\bEquipme\ft\b
Removal\b
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
501-130\f
Punching\fTool,\fP\brking\fAid\fSensor
\f
15\fmm\fdrill\fbit
Fl\bt\ffile
Round-ended\fsteel\frule
1. \f
2. \f
3. On\fboth\fsides.\f
\f
\f\f
\f
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Page 3823 of 4402
3. \f\f1.
Alig\f\bthe\b
flatte\fed\b
side\b
horizo\ftal\b
upwards,\b
before\b
pu\fchi\fg\b
each\b
hole.\f
Specia\f\b
Too\f(s):\b
501-130
4.NOTE:\fM\bke\f
sure\fth\bt\fthe\f
correct\f
p\brking\f\bid\f
sensor\f
housing\fis\f
used\f\bs\f\b\f
templ\bte\fto\f
m\brk\fthe\f
position\fof\fthe\f
loc\btion\f
grooves.\f
5. Genera\f\b
E
quipment:\b
Fl\bt\f
file\f
6. T
o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f
\f
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Page 3827 of 4402
Bumpers\b-\bRear\bBumper\b\fover—Vehicles\bWith:\b
Rear\bParking\bAidS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal\band\bInstallation\b
Special\bTool(s)\b
Gen
eral\bEquipment\b
Removal\b
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
501-130\f
Punching\fTool,\fP\brking\fAid\fSensor
\f
15\fmm\fdrill\fbit
Fl\bt\ffile
Hot\fglue\fgun
Knife
Round-ended\fsteel\frule
1. Remove\fthe\fre\br\fwheels.\fRefer\fto:\f Wheel\f\bnd\fTire\f(204-
04\fWheels\f\bnd\fTires,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. On\fboth\fsides.\f
3. \f
\f
\f
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Page 3831 of 4402
side\b
horizontal\b
upwards,\b
before\b
punching\b
each\b
hole.
Specia\f\b
Too\f(s):\b
501
4.NOTE:\fM\bke\fsure\f
th\bt\fthe\fcorrect\f
p\brking\f\bid\fsensor\f
housing\fis\fused\f\bs\f
\b\ftempl\bte\fto\f
m\brk\fthe\fposition\f
of\fthe\floc\btion\f
grooves.\f
Genera\f\bEquipment:\b
Fl\bt\ffile\f
5.
NOTE:\fM\bke\fsure\f
th\bt\fthe\fcorrect\f
p\brking\f\bid\fsensor\f
housing\fis\fused\f\bs\f
\b\ftempl\bte\fto\f
m\brk\fthe\fposition\f
of\fthe\floc\btion\f
grooves.\f
Genera\f\bEquipment:\b
Fl\bt\ffile \f
\f
\f
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