2006 FORD S-MAX sensor

tailgate charging horn transmission fluid service reset jump start

Page 3279 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bnti-theft\f\bl\brm\f sign\bl\fhorn\fwith\fintegr\bted\fb\bttery,\fconnector\f C1RT16\f,\fpin\f2,\fcircuit\fVRT27B\f(BN/BU),\fwiring\f h\brness\fside\f\bnd\f$

Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bnti-theft\f\bl\brm\f
sign\bl\fhorn\fwith\fintegr\bted\fb\bttery,\fconnector\f
C1RT16\f,\fpin\f2,\fcircuit\fVRT27B\f(BN/BU),\fwiring\f
h\brness\fside\f\bnd\fground.\f2
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes
CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\f\bnti-theft\f\bl\brm\f
sign\bl\fhorn\fwith\fintegr\bted\fb\bttery.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuit\fbetween\fthe\f\bnti-theft\f\bl\brm\fsign\bl\fhorn\fwith\f
integr\bted\fb\bttery\f\bnd\fthe\fGEM\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
PINPOINT TEST AA : INTERIOR MONITORING SENSOR NOT
\bOMMUNI\bATING WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
AA1: \bHE\bK \bOMMUNI\bATION WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fAA2 .\f,\f
No GO

\fto\fPinpoint\fTest\f AF.\f\f
AA2: \bHE\bK FUSE F21
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF21\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fAA3 .\f\f
No R

ENEW\ffuse\fF21\f(5\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
AA3: \bHE\bK THE VOLTAGE AT FUSE F21
Connect\fFuse\fF21\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF21\f(5\fA)\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAA4 .\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF21\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AA4: \bHE\bK THE VOLTAGE AT THE INTERIOR MONITORING SENSOR
Disconnect\fConnector\fC3RT03\ffrom\fthe\finterior\fmonitoring\fsensor.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\finterior\fmonitoring\fsensor,\fconnector\f
C3RT03,\fpin\f3,\fcircuit\fSBP21A\f(GY/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAA6 .\f\f
No GO

\fto\fAA5 .\f\f
Стр. 69 из 159
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Page 3280 of 4402

$FORD S-MAX 2006 Service Repair Manual AA5: \bHE\bK THE \bIR\bUIT BETWEEN THE \bJB AND THE INTERIOR MONITORING SENSOR FOR OPEN \bIR\bUIT Disconnect\fConnector\fC1BP02-H\ffrom\fthe\fCJB.\f1 Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\f$

AA5: \bHE\bK THE \bIR\bUIT BETWEEN THE \bJB AND THE INTERIOR MONITORING
SENSOR FOR OPEN \bIR\bUIT
Disconnect\fConnector\fC1BP02-H\ffrom\fthe\fCJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\fC1BP02-H,\fpin\f16,\f
circuit\fSBP21A\f(GY/RD),\fwiring\fh\brness\fside\f\bnd\fthe\finterior\fmonitoring\f
sensor,\fconnector\fC3RT03,\fpin\f3,\fcircuit\fSBP21A\f(GY/RD),\fwiring\fh\brness\f
side.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\finterior\f
monitoring\fsensor\f\bnd\fthe\fCJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
AA6: \bHE\bK THE GROUND \bONNE\bTION OF THE INTERIOR MONITORING SENSOR
Me\bsure\fthe\fresist\bnce\fbetween\fthe\finterior\fmonitoring\fsensor,\fconnector\f
C3RT03,\fpin\f1,\fcircuit\fGD138T\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
GO\fto\fAA7 .\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\finterior\f
monitoring\fsensor\f\bnd\fground\fconnection\fG6D139\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AA7: \bHE\bK THE \bIR\bUIT BETWEEN THE INTERIOR MONITORING SENSOR AND THE
GEM FOR OPEN \bIR\bUIT
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Disconnect\fConnector\fC1BP02-H\ffrom\fthe\fGEM.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\finterior\fmonitoring\fsensor,\fconnector\f
C3RT03,\fpin\f2,\fcircuit\fVRT26A\f(VT),\fwiring\fh\brness\fside\f\bnd\fthe\fGEM,\f
connector\fC1BP02-H,\fpin\f7,\fcircuit\fVRT26A\f(VT),\fwiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
GO\fto\fAA8 .\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\finterior\f
monitoring\fsensor\f\bnd\fthe\fGEM\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AA8: \bHE\bK THE LIN BUS FOR A SHORT TO VOLTAGE SUPPLY
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\finterior\fmonitoring\fsensor,\fconnector\f
C3RT03,\fpin\f2,\fcircuit\fVRT26A\f(VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Is\f\b\fvolt\bge\fme\bsured?\f
Yes
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\finterior\f
monitoring\fsensor\f\bnd\fthe\fGEM\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No GO\fto\fAA9 .\f\f
AA9: \bHE\bK THE LIN BUS FOR A SHORT TO GROUND
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\finterior\fmonitoring\fsensor,\fconnector\f
C3RT03,\fpin\f2,\fcircuit\fVRT26A\f(VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Стр. 70 из 159
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Page 3281 of 4402

$FORD S-MAX 2006 Service Repair Manual Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\finterior\fmonitoring\fsensor.\fCHECK\fthe\f oper\btion\fof\fthe\fsystem.\f No LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\fcircuit\fbetween\fth$

Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\finterior\fmonitoring\fsensor.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\fcircuit\fbetween\fthe\finterior\f
monitoring\fsensor\f\bnd\fthe\fGEM\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST AB : RESTRAINTS \bONTROL MODULE (R\bM) NOT
\bOMMUNI\bATING WITH THE FORD APPROVED DIAGNOSTI\b TOOL
WARNINGS:\f
The\fb\bckup\fpower\fsupply\fmust\fbe\fdepleted\fto\fprevent\fthe\frisk\fof\f\bccident\bl\f\birb\bg\f
deployment.\fAfter\fdisconnecting\fthe\fb\bttery,\fw\bit\f\bt\fle\bst\f1\fminute\fbefore\fst\brting\fwork\f
on\fthe\fsupplement\bl\frestr\bint\fsystem.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\f
person\bl\finjury.\f
In\forder\fto\fprevent\fthe\frisk\fof\f\bccident\bl\fdeployment,\fdo\fnot\fprogr\bm\f\bny\fkeycodes\f
while\fworking\fon\fthe\fsupplement\bl\frestr\bint\fsystem.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\f
result\fin\fperson\bl\finjury.\f
Only\ftest\fthe\fconnectors\fof\f\birb\bgs\for\fother\fsupplement\bl\frestr\bint\fsystems\fusing\f
the\fcorrect\ftest\fprobe\f\bd\bpter.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\f
injury.\f
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
AB1: DETERMINE THE \bONDITIONS UNDER WHI\bH THE FAULT O\b\bURS
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fAB2 .\f\f
No
GO

\fto\fPinpoint\fTest\f AJ.\f\f
AB2: \bHE\bK FUSE F2
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF2\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fAB3 .\f\f
No
R

ENEW\ffuse\fF2\f(10\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
AB3: \bHE\bK THE VOLTAGE AT FUSE F2
Connect\fFuse\fF2\f(CJB).\f1
Ignition\fswitch\fin\fposition\fII.\f2
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF2\f(10\fA)\f\bnd\fground.\f3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAB4 .\f\f
No
R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF2\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AB4: \bHE\bK THE VOLTAGE AT THE SAFETY RESTRAINT \bONTROL MODULE (R\bM)
Стр. 71 из 159
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Page 3352 of 4402

$FORD S-MAX 2006 Service Repair Manual Power\fsteering\fpump\fmodule:\fC1CS04\f P\brking\fbr\bke\fmodule:\fC4CB01\f Lights\fcontrol\fmodule\f(LCM):\fC2LF23-A\f Collision\fw\brning\fmodule:\fC2FM01\f Steering\fwheel\fmodule:\fC2LS4$

Power\fsteering\fpump\fmodule:\fC1CS04\f
P\brking\fbr\bke\fmodule:\fC4CB01\f
Lights\fcontrol\fmodule\f(LCM):\fC2LF23-A\f
Collision\fw\brning\fmodule:\fC2FM01\f
Steering\fwheel\fmodule:\fC2LS41\f
Shock\f\bbsorber\fcontrol\fmodule:\fC4CD01-B\f
Y\bw\fr\bte\f/\fl\bter\bl\f\bcceler\btion\fsensor:\fC3CA09\f
Tr\bnsmission\fcontrol\funit\f(TCM)\f-
\fvehicles\fwith\f
\butom\btic\ftr\bnsmission:\fC1ET34\f
Generic\fElectronic\fModule\f(GEM):\fC1BP02-C\f
Select\fthe\fvehicle\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f4
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\f
PCM?\f
Yes
The\fcomponent\fl\bst\fdisconnected\fis\fthe\fc\buse\fof\f
the\fconcern;\fCHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\f
component.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No -\fIf\fnot\f\bll\fthe\flisted\fcomponents\f\bre\f
disconnected:Key\fin\fOFF\fposition.\fDISCONNECT\f
the\fnext\fcomponent\f(go\fto\ftest\fstep\f3).\f
-\fIf\f\bll\fthe\flisted\fcomponents\f\bre\f
disconnected: GO\fto\fAK9.\f\f
AK9: \bHE\bK THE HS \bAN BUS FOR A SHORT TO VOLTAGE SUPPLY
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\f-\fVehicles\fwith\f\b\f2.0L\fdiesel\fengine:\f
Connector\fC1E108-D\ffrom\fthe\fPCM.\f2
Disconnect\f-\fVehicles\fwith\f\b\f2.0L\fengine:\f
Connector\fC1E104-E\ffrom\fthe\fPCM.\f3
Disconnect\f-\fVehicles\fwith\f\b\f2.5L\fengine:\f
Connector\fC1E108-B\ffrom\fthe\fPCM.\f4
Disconnect\f-\fVehicles\fwith\f\b\f1.8L\fdiesel\fengine:\f
Connector\fC1E108-K\ffrom\fthe\fPCM.\f5
Disconnect\f-\fVehicles\fwith\f\b\f1.6L\fDur\btec-16V\f
(Sigm\b)\fengine:\fConnector\fC1E104-J\ffrom\fthe\f
PCM.\f6
Disconnect\f-\fVehicles\fwith\f\b\f3.0L\fDur\btec-VE\f
(VE6)\fengine:\fConnector\fC1E109-B\ffrom\fthe\f
PCM.\f7
Disconnect\f-\fVehicles\fwith\f\b\f2.2L\fdiesel\fengine:\f
Connector\fC1E108-H\ffrom\fthe\fPCM.\f8
Ignition\fswitch\fin\fposition\fII.\f9
Стр. 142 из 159
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Page 3361 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes CHECK\fthe\fPCM\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\f the\foper\btion\fof\fthe\fsystem.\f No LOCATE\f\bnd\fREPAIR\fthe\fopen\fin\fthe$

Page 3372 of 4402

$FORD S-MAX 2006 Service Repair Manual menu\fitem.\f 5. For\fvehicles\fwith\f\bnti-lock\fbr\bking\fsystem\f\bnd\f electronic\fst\bbility\fprogr\bm,\fthese\fmust\f\blso\fbe\f configured\fusing\fWDS\ffollowing\frepl\bcement\fof\f the\fl\bter$

Page 3443 of 4402

$FORD S-MAX 2006 Service Repair Manual Anti-Th\bft - Acti\f\b - Anti-Th\bft - Acti\f\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f D\bscription and Op\bration \f\f D\bscription Interior\fsc\bnning\fsensors\f Anti-theft\f\bl\brm\fhorn\f L$

Page 3449 of 4402

$FORD S-MAX 2006 Service Repair Manual Anti-Th\bft - P\fssiv\b - Anti-Th\bft - P\fssiv\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Di\fgnosis \fnd T\bsting R\bf\br to Wiring Di\fgr\fms S\bction 419-01B, for sch\bm\ftic \fnd conn\bctor$

Anti-Th\bft - P\fssiv\b - Anti-Th\bft - P\fssiv\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Di\fgnosis \fnd T\bsting
R\bf\br to Wiring Di\fgr\fms S\bction 419-01B, for sch\bm\ftic \fnd conn\bctor
in

form\ftion.
G\bn\br\fl Equipm\bnt
Insp\bction \fnd V\brific\ftion
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isu\fl Insp\bction Ch\frt
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\frefer\fto\fthe\fDi\bgnostic\fTrouble\fCode\f(DTC)\f
I
ndex.\f
Di\fgnostic Troubl\b Cod\b (DTC) Ind\bx
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b
Ignition\flock\fcylinder\f\f
P\bssive\f\bnti-theft\fsystem\f(PATS)\fignition\fkey\f\f
Use\fof\f\b\fnon-encoded\fPATS\fignition\fkey\f\f
More\fth\bn\fone\fPATS\fkey\fin\fclose\fproximity\fof\fthe\fPATS\f
tr

\bnsceiver\f\f
Centr\bl\fjunction\fbox\f(CJB)\f\f
Powertr\bin\fcontrol\fmodule\f(PCM)\f\f
Instrument\fcluster\f
Fuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector
(s

)\f\f
Rel\by(s)\f\f
CJB\f\f
PCM\f\f
PATS\ftr\bnsceiver\f\f
Ignition\fswitch\f\f
Instrument\fcluster\f
\fTC\fescription/ConditionPossib\be SourceAction
9D1796Anti-theft\f\bl\brm\fhorn\fwith\f
integr\bl\fb\bttery\fintern\bl\ff\bilureAnti-theft\f\bl\brm\fhorn\f
with\fintegr\bl\fb\bttery
INSTALL\f\b\fnew\f\bnti-theft\f\bl\brm\f horn\fwith\fintegr\bl\fb\bttery.\f\f
REFER\fto:\f Anti-
Theft\fAl\brm\fHorn\f
with\fIntegr\bl\fB\bttery \f(419-01A\f
Ant
i-Theft\f-
\fActive,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.
9D1700Microphone\fintern\bl\finclin\btion\f
sensor\ff\bilure
Anti-theft\f\bl\brm\fhorn\f
with\fintegr\bl\fb\bttery
INSTALL\f\b\fnew\f\bnti-theft\f\bl\brm\fhorn\fwith\fintegr\bl\fb\bttery.\f\f
REFER\fto:\f Anti-
Theft\fAl\brm\fHorn\f
with\fIntegr\bl\fB\bttery \f(419-01A\f
Ant
i-Theft\f-
\fActive,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\f oper\btion.
90A512Anti-theft\f\bl\brm\fhorn\fwith\f
integr\bl\fb\bttery\fcircuit\fshort\fto\f
b\bttery
Anti-theft\f\bl\brm\fhorn\f
with\fintegr\bl\fb\bttery\f
or\fwiring\fh\brness
REFER\fto\fthe\fWDS.\fSelect\fthe\f PATS\ftest\f\bnd\ffollow\fthe\f
instructions\fon\fscreen.
90A514Anti-theft\f\bl\brm\fhorn\fwith\f
integr\bl\fb\bttery\fcircuit\fshort\fto\f
Anti-theft\f\bl\brm\fhorn\f
with\fintegr\bl\fb\bttery\f
REFER\fto\fthe\fWDS.\fSelect\fthe\f PATS\ftest\f\bnd\ffollow\fthe\f
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fog light battery ESP service reset relay overheating