2006 FORD S-MAX sensor

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Page 3054 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes\bGO\fto\fA7.\f\f No \b L OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe\fr\bin\fsensor\f\bnd\fsoldered\fconnection$

Page 3055 of 4402

$FORD S-MAX 2006 Service Repair Manual GO\fto\fA9.\f\f No\b L OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f circuit\fbetween\fthe\fGEM\f\bnd\fthe\fr\bin\fsensor\fusing\f the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f$

GO\fto\fA9.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuit\fbetween\fthe\fGEM\f\bnd\fthe\fr\bin\fsensor\fusing\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
A9:\bCHECK\bCIRCUIT\b(LIN\b2\bBUS)\bVRW26A\b(BN/YE)\bBETWEEN\bTHE\bGENERIC\b
ELECTRONIC\bMODULE\b(GEM)\bAND\bTHE\bRAIN\bSENSOR\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fGEM,\f
connector\fC1BP02H,\fpin\f8,\fcircuit\fVRW26A\f
(BN/YE),\fwiring\fh\brness\fside\f\bnd\fthe\fr\bin\fsensor,\f
connector\fC9RW06,\fpin\f1,\fcircuit\fVRW26A\f(BN/YE),\f
wiring\fh\brness\fside.\f
1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fr\bin\fsensor.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\fconcern\fpersists,\fCHECK\fthe\fCJB\f
using\fWDS,\fRENEW\fif\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fGEM\f\bnd\fthe\fr\bin\fsensor\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT\bTEST\bB\b:\bAUTOMATIC\bHEADLAMPS\bARE\bON\bPERMANENTLY\b
(LIGHTING\bCONTROL\bMODULE\bIN\bOFF\bPOSITION)\b
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
B1:\bDETERMINE\bTHE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
NOTE:\fFor\fthis\ftest\fstep,\fthe\fr\bin\fsensor\fmust\fbe\fexposed\fto\fsufficient\flight.\f
Ignition\fswitch\fin\fposition\fII.\f1\b
Cover\fthe\fr\bin\fsensor\fwith\fop\bque\fm\bteri\bl.\f2\b
CHECK\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps).\f3\b
Remove\fthe\fop\bque\fcover\ffrom\fthe\fr\bin\fsensor.\f4\b
CHECK\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps).\f5\b
Does\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps)\fillumin\bte\fin\fboth\flighting\f
conditions?\f
Yes\b GO\fto\fB2.\f\f
No\b
R

ENEW\fr\bin\fsensor.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B2:\bRULE\bOUT\bTHE\bRAIN\bSENSOR\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF1\f(5\fA)\f(CJB).\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps).\f4\b
Is\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps)\fon\fperm\bnently?\f
Yes\b Check\fthe\fCJB\fusing\fWDS.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\f He\bdl\bmps \f(417-01\fExterior\fLighting,\fDi\bgnosis\f\bnd\f
Te s

ting).\f \f\f
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Page 3056 of 4402

$FORD S-MAX 2006 Service Repair Manual No\bRENEW\fr\bin\fsensor.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f Стр. 6 из 6 05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511715&gui...procarmanuals.com http:$

Page 3112 of 4402

$FORD S-MAX 2006 Service Repair Manual Pi\fpoi\ft\btest\b NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\fme\bsurements.\f Box\f(CJB)\f The\fhe\bdl\bmp\flevelling\fis\finoper\btive/does\fnot\foper\bte\f correctly\f(vehicles\fwith\fxenon\f$

Pi\fpoi\ft\btest\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\fme\bsurements.\f
Box\f(CJB)\f
The\fhe\bdl\bmp\flevelling\fis\finoper\btive/does\fnot\foper\bte\f
correctly\f(vehicles\fwith\fxenon\fhe\bdl\bmps)Fuse(s)\f
Circuit(s)\f
He\bdl\bmp\flevelling\f
motor.\f Xenon\fhe\bdl\bmps\f
He\bdl\bmp\flevelling\f
front\fsensor\f He\bdl\bmp\flevelling\f
re\br\fsensor\f
Ad\bptive\ffront\f
lighting\fmodule\f Centr\bl\fJunction\f
Box\f(CJB)\f
*
*
*
*
*
*
*
*GO\fto\f
Pinpoint\fTest\f
B.\f \f
*
PINPOINT\bTEST\bA\b:\bTHE\bHEADLAMP\bLEVELLING\bIS\bINOPERATIVE/DOES\b
NOT\bOPERATE\bCORRECTLY\b(VEHICLES\bWITH\bCONVENTIONAL\bHEADLAMPS)
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bDETERMINE\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fdipped\fbe\bm.\f2\b
ADJUST\fthe\fhe\bdl\bmp\flevelling\f(UP/DOWN).\f3\b
CHECK\fthe\fhe\bdl\bmp\flevelling.\f4\b
Is\fthe\fhe\bdl\bmp\flevelling\fleft-h\bnd\fside\f\bnd\fright-h\bnd\f
side\finoper\btive?\f
Yes\b
GO\fto\fA2.\f\f
No\b
-

\fLeft-h\bnd\fhe\bdl\bmp\flevelling\finoper\btive:\f GO\fto\f
A19 .

\f\f
-\fR

ight-h\bnd\fhe\bdl\bmp\flevelling\finoper\btive:\f GO\fto\f
A2 2.

\f\f
A2:\bCHECK\bFUSE\bF43\b(5\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF43\f(5\fA)\f(EJB).\f2\b
CHECK\ffuse\fF43\f(5\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fA3.\f\f
No\b R

ENEW\ffuse\fF43\f(5\fA)\f(EJB).\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
RECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF43\b(5\bA)\b(EJB)
Connect\ffuse\fF43\f(5\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF43\f(5A)\f(EJB)\f
\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b -\fvehicles\fwithout\f\bd\bptive\ffront\flighting\fmodule:\f
GO\fto\fA6.\f\f
-\fv

ehicles\fwith\f\bd\bptive\ffront\flighting\fmodule:\f GO\f
to\f

A4 .\f\f
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Page 3124 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fresist\bnce\fbetween\f\bd\bptive\ffront\f lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fground.\f 2\b Is\f\b\fresist\bnce\fof\$

Me\bsure\fthe\fresist\bnce\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\bGO\fto\fB12.\f\f
No \b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuits\f
between\f\bd\bptive\ffront\flighting\fmodule\f\bnd\f
he\bdl\bmp\flevelling\fmotor\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B12:\bCHECK\bLIN\bDATABUS\bCONNECTION\bBETWEEN\bADAPTIVE\bFRONT\bLIGHTING\b
MODULE\bAND\bHEADLAMP\bLEVELLING\bMOTOR\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fleft-h\bnd\f
he\bdl\bmp\flevelling\fmotor,\fconnector\fC1LF08,\fpin\f
14,\fcircuit\fVLF32A\f(YE),\fwiring\fh\brness\fside.\f
1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
GO\fto\fB13.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuits\fbetween\f
\bd\bptive\ffront\flighting\fmodule\f\bnd\fintermedi\bte\f
connector\fC21A/B\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B13:\bCHECK\bFRONT\bHEADLAMP\bLEVELLING\bSENSOR
Disconnect\fFront\fhe\bdl\bmp\flevelling\fsensor\ffrom\f
connector\fC5CD07.\f1\b
Check\fthe\ffront\fhe\bdl\bmp\flevelling\fsensor\fin\f
\bccord\bnce\fwith\fthe\fComponent\fChecks\fin\fthis\f
oper\btion.\f2\b
Is\fthe\ffront\fhe\bdl\bmp\flevelling\fsensor\fOK?\f
Yes\b GO\fto\fB14.\f\f
No\b I

NSTALL\f\b\fnew\ffront\fhe\bdl\bmp\flevelling\fsensor.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B14:\bCHECK\bREAR\bHEADLAMP\bLEVELLING\bSENSOR
Disconnect\fRe\br\fhe\bdl\bmp\flevelling\fsensor\ffrom\f
connector\fC7CD12.\f1\b
Check\fthe\fre\br\fhe\bdl\bmp\flevelling\fsensor\fin\f
\bccord\bnce\fwith\fthe\fComponent\fChecks\fin\fthis\f
oper\btion.\f2\b
Is\fthe\fre\br\fhe\bdl\bmp\flevelling\fsensor\fOK?\f
Yes\b
GO\fto\fB15.\f\f
No\b I

NSTALL\f\b\fnew\fre\br\fhe\bdl\bmp\flevelling\fsensor.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B15:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bHEADLAMP\bLEVELLING\bSENSORS\bFOR\b \f\f
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Page 3125 of 4402

$FORD S-MAX 2006 Service Repair Manual OPEN\bCIRCUIT Connect\fAd\bptive\ffront\flighting\fmodule\fto\f connector\fC2LF23A.\f1\b Connect\fAd\bptive\ffront\flighting\fmodule\fto\f connector\fC2LF23B.\f2\b Ignition\fswitch\fin\fposition\fII.\$

Page 3126 of 4402

$FORD S-MAX 2006 Service Repair Manual \bd\bptive\ffront\flighting\fmodule\f\bnd\fsoldered\f connection\fSP406\fusing\fthe\fWiring\fDi\bgr\bms.\f CHECK\fthe\foper\btion\fof\fthe\fsystem.\f B17:\bRULE\bOUT\bTHE\bADAPTIVE\bFRONT\bLIGHTING\bM$

\bd\bptive\ffront\flighting\fmodule\f\bnd\fsoldered\f
connection\fSP406\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B17:\bRULE\bOUT\bTHE\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bAS\bA\bPOSSIBLE\bCAUSE\bOF\b
THE\bFAULT
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\ffront\fhe\bdl\bmp\f
levelling\fsensor,\fconnector\fC5CD07,\fpin\f1,\fcircuit\f
RCD02G\f(GN/BN),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fre\br\fhe\bdl\bmp\f
levelling\fsensor,\fconnector\fC7CD12,\fpin\f1,\fcircuit\f
RCD23D\f(WH/BN),\fwiring\fh\brness\fside\f\bnd\fground.
\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured\fin\fboth\f
c\bses?\f
Yes\b GO\fto\fB19.\f\f
No\b
-

\fIf\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fis\fnot\f
me\bsured\fin\feither\fme\bsurement:\fRENEW\fthe\f
\bd\bptive\ffront\flighting\fmodule.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
-\fIf\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fis\fme\bsured\fin\f
one\fme\bsurement:\f GO\fto\fB18.\f\f
B18:\bRULE\bOUT\bTHE\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bAS\bA\bPOSSIBLE\bCAUSE\bOF\b
THE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23A.\f2\b
Open\fcircuit\fin\fground\fconnection\fto\ffront\f
he\bdl\bmp\flevelling\fsensor:\fMe\bsure\fthe\fresist\bnce\f
between\f\bd\bptive\ffront\flighting\fmodule,\fconnector\f
C2LF23A,\fpin\f12,\fcircuit\fRCD02L\f(GN/BN),\fwiring\f
h\brness\fside\f\bnd\ffront\fhe\bdl\bmp\flevelling\fsensor,\f
connector\fC5CD07,\fpin\f1,\fcircuit\fRCD02G\f(GN/BN),\f
wiring\fh\brness\fside.\f
3\b
Open\fcircuit\fin\fground\fconnection\fto\fre\br\fhe\bdl\bmp\f
levelling\fsensor:\fMe\bsure\fthe\fresist\bnce\fbetween\f
\bd\bptive\ffront\flighting\fmodule,\fconnector\fC2LF23A,\f
pin\f3,\fcircuit\fRCD23K\f(WH/BN),\fwiring\fh\brness\fside\f
\bnd\fre\br\fhe\bdl\bmp\flevelling\fsensor,\fconnector\f
C7CD12,\fpin\f1,\fcircuit\fRCD23D\f(WH/BN),\fwiring\f
h\brness\fside.\f
4\b
\f\f
\f\f
\f\f
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Page 3127 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes\bRENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f the\foper\btion\fof\fthe\fsystem.\f No\b LOCATE\f\bnd\fRECTIFY\fbre\bk\fin\f$

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