2006 FORD S-MAX wheel bolts

Yes CHECK\fthe\fengine\f\bnd\ftr\bnsmission\ffor\fle\bks.INSTALL\f\b\fnew\fclutch\fdisc\f
\bnd\fpressure\fpl\bte.\f
N\f
CHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT TEST B : CLUTCH CHATTER OR SHUDDER
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
B1: TEST CLUTCH CHATTER OR SHUDDER
Ignition\fswitch\fin\fposition\fIII.\f1
St\brt\fthe\fengine,\fdepress\fthe\fclutch\f\bnd\feng\bge\ffirst\fge\br.\f2
Run\fthe\fengine\f\bt\fbetween\f1200\frpm\f\bnd\f1500\frpm.\f3
Rele\bse\fthe\fclutch\fped\bl\fslowly.\f4
Does\fthe\fvehicle\fjerk\fwhen\fit\fst\brts\foff?\f
Yes GO\fto\fB2.\f\f
N\f C

lutch\fOK.\f
B2: TEST ENGINE/TRANSAXLE ISOLATOR, ROLL RESISTOR
Check\fthe\fengine/tr\bns\bxle\fmountings\fisol\btor\f\bnd\froll\fresistor\ffor\f
d\bm\bge\for\floose\fbolts.\f1
Is\fthe\fengine/tr\bns\bxle\fisol\btor\for\froll\frestrictor\floose\for\fd\bm\bged?\f
Yes TIGHTEN\fthe\fbolts\for\fINSTALL\fnew\fbolts\f\bs\fnecess\bry.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
N\f GO\fto\fB3.\f\f
B3: TEST CLUTCH PRESSURE PLATE
Remove\fclutch\fpressure\fpl\bte.\f1
Is\fthe\fclutch\fpressure\fpl\bte\fd\bm\bged?\f
Yes
RENEW\fthe\fclutch\fset.\f
N\f GO\fto\fB4.\f\f
B4: TEST CLUTCH FRICTION DISK
CHECK\fthe\fclutch\fdisc.\f1
Does\fthe\fclutch\fdisc\fshow\fevidence\fof\fd\bm\bge\fdue\fto\ftilting?\f
Yes
RENEW\fthe\fclutch\fset.\f
N\f CHECK\fflywheel.\f
PINPOINT TEST C : CLUTCH DISENGAGES TOO LATE OR NOT AT ALL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
C1: CHECK FLUID LEVEL
Check\fbr\bke\ffluid\flevel\f1
Is\fthe\fbr\bke\ffluid\flevel\fbetween\fthe\fMAX\f\bnd\fMIN\fm\brks\fon\fthe\fbr\bke\ffluid\f
reservoir?\f
Yes GO\fto\fC2 .\f\f
N\f F

ill\fwith\fbr\bke\ffluid,\fCHECK\fthe\fbr\bke\f\bnd\fclutch\fsystems\ffor\fle\bks.\f
C2: CLUTCH DISENGAGES TOO LATE OR NOT AT ALL
Bleed\fthe\fclutch\fsystem.\f1
Does\fthe\fclutch\fshow\fimproved\fdiseng\bging\fch\br\bcteristics\ffollowing\fbleeding\fof\f
Стр. 8 из 20
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The\fdifferenti\bl\fh\bs\ft\bper\froller\fbe\brings.\f
This\fbe\bring\f\brr\bngement\frequires\fthe\fsh\bft\fto\fbe\fprelo\bded.\fPle\bse\frefer\fto\fthe\fservice\f
liter\bture\ffor\ffurther\finform\btion\fon\fhow\fto\fme\bsure\fthe\fpre-lo\bd.\f
\f\f
Desc\bipti\fn
Tr\bnsmission\fhousing\ft\bper\froller\fbe\bring\f
Differenti\bl\f
Clutch\fhousing\ft\bper\froller\fbe\bring\f
Crown\fwheel\fbolts\f
Crown\fwheel\f
P\fwe\b t\bansmissi\fn in the individual gea\bs
Th
e\ffollowing\fdi\bgr\bms\fshow\f\b\fschem\btic\frepresent\btion\fof\fthe\fpower\fflow.\f
Power\fis\ftr\bnsmitted\fvi\b\fthe\fnon-positive\fge\br\fp\bir\fto\fthe\foutput\fpinion\fof\fthe\foutput\fsh\bft
(s)\f\bnd\fthus\fto\fthe\fdifferenti\bl\fring\fge\br.\f
NOTE:\fThe\fthree\fsh\bfts\f\bre\fshown\f\bw\by\ffrom\ftheir\fre\bl\f
positions\ffor\fcl\brity.\f
Power\ftr\bnsmission\froute\fin\f1st\fge\br\f
The

\f1st\fge\br\fwheel\fis\fpositively\fconnected\fto\fthe\f1st\fto\f4th\fge\br\foutput\fsh\bft\fby\fthe\f
1st/2nd\fge\br\fsynchroniser\f\bssembly.\f
Power\ftr\bnsmission\froute\fin\fsecond\fge\br\f Item
1
2
3
4
5
\f
Pa\bt Numbe\b -
-
-
-
-
\f\f
Стр. 8 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G285719&gui...procarmanuals.com
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Input\fsh\bft\f
1st-2nd\f\bnd\f5th-6th\fge\br\foutput\fsh\bft\f
Reverse\fge\br\foutput\fsh\bft\f
Output\fpinion\f-\freverse\fge\br\foutput\fsh\bft\f
Ge\br\fwheel\f-\freverse\fge\br\f
Synchronizer\fhub\f-\freverse\fge\br\f
Ring\fge\br\f
Toothed\fwheel\f-\f1st\fge\br\f
Ge\br\fwheel\f-\f1st\fge\br\f
Inte\bnal c\fnt\b\fl
\f\f
Desc\bipti\fn
Shift\funit\f
5th/6th\fge\br\fgovernor\f
C\brrier\fpl\bte\fwith\fge\brshift\fg\bte\f
Switch\ffor\freverse\fge\br\fsign\bl\f
Shift\fguide\f
Lower\fshift\ffinger\f
Guide\fpl\bte\f
Upper\fshift\ffinger\f
Spring\f
Shift\f\brm\fwith\fd\bmping\fweight\f
Spring\f
Selector\flever\f
C\brrier\fpl\bte\fwith\fge\brshift\fg\bte\f
Vent\fc\bp\f
The\fge\brshift\fmech\bnism\fis\fsecured\fto\fthe\ftr\bns\bxle\fhousing\fby\ffour\fbolts\f\bnd\fm\by\fonly\fbe\f
re
pl\bced\f\bs\f\b\fcomplete\funit\fin\fthe\fevent\fof\f\b\ff\bult.\fA
B
D 1
2
3
4
1 5
2

1
Item 1
2
3
4
5
6
7
8
9
10
11
12
13
14 -
-
-
-
-
-
-
-
\f
Pa\bt Numbe\b
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Стр. 7 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G510602&gui...procarmanuals.com
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13.Genera\f\b
Equipment:\b
Round-ended\f
steel\frule
14. NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\fthe\f
st
r\bight\f\bhe\bd\fposition.\f
15.
WARNING:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\finst\blled.
Torque:\b 30\fNm\f
16.Torque:\b 24\fNm\f
\f\f
\f
\f\f
\f\f
Стр. 4 из
11
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544473&gui...procarmanuals.com
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13.NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\fthe\f
st
r\bight\f\bhe\bd\fposition.\f
14. WARNING:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
i n

st\blled.\f
Torque:\b 30\fNm
\f
15.Torque:\b 24\fNm\f
16. \f
\f
\f\f
\f\f
\f\f
Стр. 4 из 10
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1062476&gu...procarmanuals.com
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