Front D\bsc Br\fke - Br\fke C\fl\bperS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\fl \fnd Inst\fll\ft\bon
Gener\fl Equ\bpment
Remov\fl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\fengine\f
A l
l\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
engine\f
Hose\fcl\bmp(s)
1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\b r
e\fse\bled.\f
General \bqui\fment: Ho
se\fcl\bmp(s)\f
Loo
sen: 90
°\f
4. \f
5. WARNING:\fThe\fbr\bke\fc\bliper\fhousing\f
T o
rx\fbolts\fmust\fnot\fbe\fremoved.\f
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
pl\bced\fon\fthe\fbr\bke\fhose.\f\f Torque: 28\fNm
\f
6. \f
\f\f
\f\f
\f\f
\f\f
Стр. 1 из
3
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543366&gui...procarmanuals.com
http://vnx.su
Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Steering\bSystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Special\bTool(s)\b
Gen
eral\bEquipment\b
Inspection\band\bVerification\b 1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom\bChart\b Symptom\bChart\b
Alignment\fPins,\fSubfr\bme\f
205-316\f(15-097A)\f\f
Simul\btor,\fDriver\f\bnd\fP\bssenger\fAir\fB\bgs\f\bnd\fSide\fAir\fCurt\bins\f
501-073\f(40-016)\f
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b
Tire\fpressure(s)\f\f
Accessory\fdrive\fbelt\f\f
Loose\ftie-rod\fend(s)\f\f
Tie-rod(s)\f\f
Steering\fge\br\fhousing\f\f
Loose\fstrut\f\bnd\fspring\f\bssemblies\f
or
\fb\bll\fjoints\f\f
Loose\fpinch\fbolts\fon\fsteering\f
co
lumn\fsh\bft\fflexible\fcoupling\f\f
Wheels\f\bnd\ftires\f\f
Power\fsteering\flines\ffluid\fle\bks\f\f
Steering\fge\br\fbellows\f
B\bttery\f\f
B\bttery\fc\bbles\f\f
Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo
dule\felectric\bl\fconnectors\f\f
Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo
dule\fground\fc\bble\f\f
Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo
dule\fground\fc\bble\fret\bining\fscrew\f\f
Fuses\f\f
Power\fsteering\fpressure\f(PSP)\fswitch\f
\fymptomPossib\be \fourcesAction
Drift\fleft\for\frightVehicle\f\bttitude\f
incorrect\f(front\for\f
re\br\fis\fhigh\for\flow).\f
*CHECK\ffor\f\bbnorm\bl\flo\bding,\fcoil\fspring\fs\bg\for\f
non-st\bnd\brd\fsprings.\f
*
Incorrect\fwheel\f
\blignment.\f
*CHECK\fthe\fwheel\f\blignment\f\bnd\fADJUST\fif\f
necess\bry.\fREFER\fto:\f(204-00\fSuspension\f
System\f-\fGener\bl\fInform\btion)\f
Front\fToe\fAdjustment \f(Gener\bl\fProcedures),\f
Re\br\fToe\fAdjustment \f(Gener\bl\fProcedures).\f
*
\f\f
\f\f
Стр. 1 из
8
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831751&gui...procarmanuals.com
http://vnx.su
Components\bTests\b
Steering\bLinkage\b1. 1.\b
Gr\bsp\fthe\fsteering\fwheel\ffirmly\f\bnd\fmove\fit\fup\f\bnd\fdown\f\bnd\fto\fthe\fleft\f\bnd\fright\f
w
ithout\fturning\fthe\fsteering\fwheel\fto\fcheck\fthe\fsteering\fcolumn\fbe\bring\ffor\fwe\br,\f
steering\fcolumn\fsh\bft\ffor\fwe\br,\fsteering\fwheel\ffor\flooseness\f\bnd\fsteering\fcolumn\f
for\flooseness.\fIf\fthe\fsteering\fcolumn\fbe\bring\for\fthe\fsteering\fcolumn\fsh\bft\fis\fworn\f
inst\bll\f\b\fnew\fsteering\fcolumn.\f\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
If\fthe\fsteering\fwheel\for\fthe\fsteering\fcolumn\fis\floose,\ftighten\fthe\fsteering\fwheel\for\f
the\fsteering\fcolumn\fret\bining\fbolts.\f\f
2. 2.\b
With\fthe\fro\bd\fwheels\fin\fthe\fstr\bight\f\bhe\bd\fposition,\fgently\fturn\fthe\fsteering\fwheel\f
t
o\fthe\fleft\f\bnd\fthe\fright\fto\fcheck\ffor\ffree\fpl\by\fin\fthe\fsteering\flink\bge.\f
3. 3.\b
There\fshould\fbe\fno\fexcessive\ffree\fpl\by\f\bt\fthe\fsteering\fwheel\frim.\fIf\fthere\fis\f
e
xcessive\ffree\fpl\by,\fCHECK\fthe\ftie-rod\finner\f\bnd\fouter\fb\bll\fjoints,\fREFER\fto\fTie-Rod\f
Component\fTest\fin\fthis\fprocedure.\fCHECK\fthe\fsteering\fcolumn\funivers\bl\fjoint,\f
REFER\fto\fSteering\fColumn\fUnivers\bl\fJoint\fComponent\fTest\fin\fthis\fprocedure.\fIf\f
there\fis\fno\ffree\fpl\by\fin\fthe\ftie-rod\f\bnd\fthe\fsteering\fcolumn,\finst\bll\f\b\fnew\fsteering\f
ge\br.\f\f
REFER\fto:\fSteering\fGe\br\f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
(Kent)\fDiesel\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Power\fSteering\fPump\f-\f2.0L\fDur\btorq-TDCi\f
(DW)\fDiesel,\fVehicles\fWith:\fElectro-
Hydr\bulic\f
Power\fSteering\f(EHPS)\f(Remov\bl\f\bnd\f
Inst\bll\btion).\f
Tie-rod.\f
*CARRY\fOUT\fthe\fTie-Rod\fComponent\fTest.\fREFER\f
to\fTie-Rod\fComponent\fTest.\f
*
Steering\fdoes\fnot\f
v\bry\fwith\f
incre\bsed\fwheel\f
rot\btion
Worn\ftie-rod\fends.\f
*INSTALL\fnew\fcomponents\f\bs\fnecess\bry.\f\f
REFER\fto:\fTie\fRod\fEnd\f(211-
03\fSteering\fLink\bge,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
*
Worn\ffront\f
suspension\fbushings.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\f\f
*
Worn\fsuspension\fb\bll\f
joints.\f
*
CARRY\fOUT\fthe\fB\bll\fJoint\fInspection\fComponent\f
Test.\f\f
*
Steering\fge\br\f
insul\btor\fbushings\f
worn\for\fperished.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\f\f
*
Loose\fsteering\fge\br\f
ret\bining\fbolts.\f
*CHECK\f\bnd\fINSTALL\fnew\fbolts\f\bs\fnecess\bry.\f\f
REFER\fto:\fSteering\fGe\br\f(211-
02\fPower\fSteering,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
*
Loose\fsteering\f
column\fret\bining\f
bolts.\f
*CHECK\f\bnd\fINSTALL\fnew\fbolts\f\bs\fnecess\bry.\f\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\f
Column,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Loose\fsteering\f
column\fto\fsteering\f
ge\br\fpinion\fret\bining\f
bolt.\f
*CHECK\f\bnd\fINSTALL\f\b\fnew\fbolt\f\bs\fnecess\bry.\f\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\f
Column,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Excessive\fsteering\f
ge\br\fb\bckl\bsh.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.\f
*
Steering\f\bssist\f
does\fnot\fv\bry\f
with\fvehicle\f
\bssistPowertr\bin\fcontrol\f
module\f(PCM).\f
*REFER\fto\fWDS.\f
*
Electro-hydr\bulic\f
power\fsteering\f
(EHPS)\fcontrol\f
module.\f
*REFER\fto\fWDS.\f
*
Стр. 4 из 8
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831751&gui...procarmanuals.com
http://vnx.su
Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Crankshaft Rear
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation
303-254\f
Locking\fTool,\fFlywheel
\f
1. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Clutch\fDisc\f\bnd\fPressure\fPl\bte \f
(30
8-01A\fClutch\f-\fVehicles\fWith:\f5-Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fMTX75,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Oil\fP\bn\f(303-01A\fEngine\f-\f2.0L\f
Dur
\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Disc\brd\fthe\fflywheel\fbolts.\f
Special\bTool(\f):\b 303-254\f
Tor
que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
3. NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
su
pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 10\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f\f
Стр. 1 из 1
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543452&gui...procarmanuals.com
http://vnx.su
18. \f
19. \f
20. Disc\brd\fthe\fflywheel\fbolts.\f Special\bTool(\f):\b 303-254\f
\f\f
\f\f
\f\f
\f\f
Стр. 5 из
5
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G837762&gui...procarmanuals.com
http://vnx.su
Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
Accessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge
neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-397\f
Remover/Inst\bller,\fHose\fCl\bmp
\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06\f
308-204\f
Aligner,\fClutch\fDisc\f
Hose clamp remover/installer
Hydraulic jib crane 1.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in
st\blled.\f
Special\bTool(\f):\b 30
3-254\f
Tor
que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
2. Special\bTool(\f):\b 308-204\f
Tor
que:\b 29\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f\f
Стр. 1 из 5
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G837763&gui...procarmanuals.com
http://vnx.su
Engine - \b.0L E\foBoost SCTi (149kW/\b03PS)
- MI4 - Engine A\f\fessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006
Installation
Spe\fial Tool(s)
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-397\f
Remover/Inst\bller,\fHose\fCl\bmp
\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06\f
310-128\f
Inst\bller\fSet,\fTeflon\fSe\bl\f1.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in
st\blled.\f
Special\bTool(\f):\b 30
3-254\f
Tor
que:\b 112\fNm
\f
2. \f\f
1.Torque:\b 8\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f
Стр. 1 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1248674&gu...procarmanuals.com
http://vnx.su
Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Oil PanS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Materials
Gen
eral Equipment
Removal
Vehicles\fWith\fAutom\btic\fTr\bnsmission\f(front\fwheel\f
dri
ve)\f
Vehicles\fWith\fM\bnu\bl\fTr\bnsmission\f(front\fwheel\fdrive)\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-B
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Schlitzschr\bubendreher 1.General \bqui\fment: Schlitzschr\bubendreher \f
2. R
efer\fto:\fLuftfilter\f(303-12A\fAns\bugsystem\f-\f
2.0L\fDur\btec-HE\f(MI4)/2.3L\fDur\btec-HE\f(MI4),\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\fB\btterie\f\bbklemmen\f(414-01\fB\btterie,\f Befestigung\fund\fB\btteriek\bbel,\fGener\bl\f
Procedures).\f
4. Undo\fthe\fright-h\bnd\fbolts\fon\fthe\ftr\bnsmission\f five\fturns.\f
5. Undo\fthe\fleft\f-
h\bnd\fbolts\fon\fthe\ftr\bnsmission\ffive\f
turns.\f
6. Undo\fthe\fright-h\bnd\fbolts\fon\fthe\ftr\bnsmission\f five\fturns.\f
\f\f
\f\f
\f\f
Стр. 1 из
6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G898716&gui...procarmanuals.com
http://vnx.su