2006 FORD S-MAX Ignition

wheelbase fuel tank capacity fuel fill door release oil type windshield wipers handbrake

Page 297 of 4402

$FORD S-MAX 2006 Service Repair Manual Disconnect\fRe\br\fJunction\fBox\fC4BR02.\f1\b Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f (B U/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\f$

Disconnect\fRe\br\fJunction\fBox\fC4BR02.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B

U/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f304,\fcircuit\fC_SBR03A\f(BU/RD).\f\f
EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y

E/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f303,\fcircuit\fC_SBR02A\f(YE/RD).\f
2\b
Are\fthe\fresist\bnces\fless\fth\bn\f2\fohms?\f
Yes\b
INSTALL\f\b\fnew\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-05\fP\brking\f
Br\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b REPAIR\fcircuit\fC_SBR02A\f(YE/RD)\for\fcircuit\f
C_SBR03A\f(BU/RD).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\f
DTCs.\f
PINPOINT\bTEST\b\fB\b:\bDTC\bU3003.62:\bB\fTTERY\bVOLT\fGE\b/\bDTC\bU3006.16:\b
B\fTTERY\bVOLT\fGE\b(LOW\bOR\bHIGH)\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
\fB1:\bCHECK\bTHE\bEPB\bMODULE\bMOTOR\bSUPPLY\bCIRCUIT
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B

U/RD),\fh\brness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y

E/RD),\fh\brness\fside\f\bnd\fground.\f
3\b
Are\fthe\fvolt\bges\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fAB2 .\f\f
No\b GO

\fto\fAB3 .\f\f
\fB2:\bCHECK\bTHE\bEPB\bMODULE\bMOTOR\bSUPPLY\bCIRCUIT\bIMPED\fNCE
Disconnect\fRe\br\fJunction\fBox\fC4BR02.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B

U/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f304,\fcircuit\fC_SBR03A\f(BU/RD).\f\f
EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y

E/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f303,\fcircuit\fC_SBR02A\f(YE/RD).\f
2\b
Are\fthe\fresist\bnces\fless\fth\bn\f2\fohms?\f
Yes\b INSTALL\f\b\fnew\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-05\fP\brking\f
Br\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b
\f\f
Стр. 31 из
33
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Page 298 of 4402

$FORD S-MAX 2006 Service Repair Manual REPAIR\fcircuit\fC_SBR02A\f(YE/RD)\for\fcircuit\f C_SBR03A\f(BU/RD).\fREPEAT\fthe\fself- test,\fCLEAR\fthe\f DTCs.\f \fB3:\bCHECK\bTHE\bEPB\bMODULE\bMOTOR\bSUPPLY Me\bsure\fthe\fvolt\bge\fbetween\fthe$

Page 299 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\bny\fvolt\bge\fpresent?\f Yes\bREPAIR\fcircuit\fCBP03B\f(GY).\fREPEAT\fthe\fself-test,\f CLEAR\fthe\fDTCs.\f No\b REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\fIf\fthe\fDTC\f rem\bins,\fINSTALL\f\b$

Page 301 of 4402

$FORD S-MAX 2006 Service Repair Manual Parking\bBrake\band\b\fctuation\b-\bElectronic\b Parking\bBrake\b(EPB)\bRelease\bUsing\bthe\b Vehicle\bSystems S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f General\bProcedures\b Service\bmode\bactivat$

Page 363 of 4402

$FORD S-MAX 2006 Service Repair Manual Steering\bSystem\b\f\bGeneral\bInformation\b\f\b Steering\bGear\bChecks\bAfter\ba\bCollisionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diagnosis\band\bTesting\b General\bEquipment\b Items\fto\fbe\fo$

Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Steering\bGear\bChecks\bAfter\ba\bCollisionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquipment\b
Items\fto\fbe\fobserved\fwhen\fchecking\fthe\fsteering\fsystem\f
Th

e\ffollowing\flist\fof\fsteering\fge\br\fconditions\f\bnd\fthe\fmethods\fof\ftesting\fshould\fbe\ft\bken\f
into\f\bccount\fwhen\fc\brrying\fout\fchecks\fto\fthe\fsteering\fsystem:\f
If\fthe\fsteering\fge\br\fh\bs\fno\ff\bults\f\bfter\fcompleting\fthe\ffollowing\fchecks,\fdo\fnot\finst\bll\f\b\f
ne

w\fsteering\fge\br.\f\f
Surf\bce\fcorrosion\f\bnd\fm\brks\fon\fthe\ftie-rod\f\bre\f\bccept\bble.\f\f
When\fchecking\ffor\fturning\feffort\ftorque\fpe\bks\fin\fthe\fsteering\fge\br,\fturn\fthe\fsteering\f
wh

eel\ffrom\fsteering\flock\fstop\fto\fsteering\flock\fstop\fin\f\bpproxim\btely\f15\fseconds.\f\f
A\fste\bdy\fincre\bse\fof\fturning\feffort\ftorque\ffrom\fsteering\fcenter\fto\fsteering\flock\fstop\fis\f
\bcc

ept\bble.\f\f
When\fchecking\ffor\fpower\fsteering\ffluid\fle\bks,\fturn\fthe\fsteering\fwheel\fto\fthe\fsteering\flock\f
st

op\fin\f\bpproxim\btely\f10\fseconds.\f\f
Noises\ffrom\fthe\fpower\fsteering,\ffor\fex\bmple\fthe\fpower\fsteering\fpump\frelief\fv\blve,\f\bre\f
\bcc

ept\bble.\f\f
STEERING\fGEAR\fHOUSING\f
R\bise\f\bnd\fsupport\fthe\fvehicle.\f\f
RE

FER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f\bnd\fOper\btio
n).\f
Visu\blly\finspect\fthe\fsteering\fge\br\fhousing\ffor\fcr\bcks\f\bnd\fd\bm\bge.\fIf\fthe\fsteering\fge\br\f
ho

using\fis\fcr\bcked\for\fd\bm\bged,\finst\bll\f\b\fnew\fsteering\fge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TIE-RODS\f
Using\f\b\fstr\bight\fedge\f\bnd\ffeeler\fg\buge,\fcheck\fthe\ftie-rods\fto\fsee\fif\fthey\f\bre\fstr\bight.\fIf\f
th

e\fdist\bnce\fbetween\fthe\ftie-rod\f\bnd\fstr\bight\fedge\fis\fgre\bter\fth\bn\f0.5\fmm,\finst\bll\f\b\fnew\f
steering\fge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Check\fthe\ftightening\ftorque\fof\fthe\ftie-rod\fend\fto\fwheel\fknuckle\fnut.\f\f
RE

FER\fto:\f Tie\fRod\fEnd \f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
C

heck\fthe\ftightening\ftorque\fof\fthe\ftie-rod\fend\flocking\fnut.\f\f
RE
FER\fto:\f Tie\fRod\fEnd \f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
C

HECK\fFOR\fTURNING\fEFFORT\fTORQUE\fPEAKS\fIN\fTHE\fSTEERING\fGEAR\f
Lower\f\bnd\fsupport\fthe\fvehicle\fm\bking\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fjust\fcle\br\fof\fthe\f
fl

oor.\f\f
With\fthe\fignition\fswitch\fin\fposition\fI,\fslowly\fturn\fthe\fsteering\fwheel\ffrom\fsteering\flock\f
st

op\fto\fsteering\flock\fstop.\fIf\f\b\fturning\feffort\ftorque\fpe\bk\for\fjudder\fis\ffelt\fwhile\fturning\f
the\fsteering\fwheel,\fdet\bch\fthe\ftie-rods\ffrom\fthe\fwheel\fknuckles.\f\f
Slowly\fturn\fthe\fsteering\fwheel\ffrom\fsteering\flock\fstop\fto\fsteering\flock\fstop.\fIf\f\b\fturning\f
ef

fort\ftorque\fpe\bk\for\fjudder\fis\ffelt\fwhile\fturning\fthe\fsteering\fwheel,\finst\bll\f\b\fnew\fsteering\f
ge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
CHECK\fFOR\fPOWER\fSTEERING\fFLUID\fLEAKS\f
Lower\fthe\fvehicle.\f\f
Run\fthe\fengine\f\bt\f\b\ff\bst\fidle\f\bnd\fslowly\fturn\fthe\fsteering\fwheel\fto\fthe\fleft-h\bnd\fsteering\f
lo

ck\fstop.\fHold\fthe\fsteering\fwheel\fin\fthis\fposition\ffor\f5\fseconds\fwith\f\b\fturning\feffort\f
Feeler\fg\buge
Str\bight\fedge
Стр. 1 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G538091&gui...procarmanuals.com
http://vnx.su

Page 370 of 4402

$FORD S-MAX 2006 Service Repair Manual Power S\beering \f Power S\beeringS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Descrip\bion and Opera\bion Electro-hydr\bulic\fpower\fsteering\f(EHPS)\f Th e\fEHPS\fsystem\fuses\f\bn\felectric\blly\$

Page 397 of 4402

$FORD S-MAX 2006 Service Repair Manual Steering\bCol\fmn\b-\bSteering\bCol\fmnS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Description\band\bOperation\b \f\f Description\b Steering\fge\br\fto\fbulkhe\bd\fse\bl\f Steering\fcolumn\f Steering$

Page 407 of 4402

$FORD S-MAX 2006 Service Repair Manual Steering\bCol\fmn\bSwitches\b-\bSteering\b Col\fmn\bSwitchesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Description\band\bOperation\b \f\f Description\b P\bssive\f\bnti-theft\fsystem\f(PATS)\ftr\bnsc$

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