Page 211 of 4402
Vehicle \byna\fic Suspension - Front
Suspension Height SensorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval and Installation
General Equip\fent
Re\foval
In
stallation
Ford\fdi\bgnostic\fequipment 1. Remove\fthe\ffront\fsuspension\fheight\fsensor\fRefer\fto:\f He\bdl\bmp\fLeveling\fFront\fSensor \f(417-
01\f
Exterior\fLighting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
1. Configure\fthe\f\bd\bptive\fd\bmping\fmodule.\f General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
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Page 212 of 4402
Vehicle \byna\fic Suspension - Rear
Suspension Height SensorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval and Installation
General Equip\fent
Re\foval
In
stallation
Ford\fdi\bgnostic\fequipment 1. Remove\fthe\fre\br\fsuspension\fheight\fsensor.\fRefer\fto:\f He\bdl\bmp\fLeveling\fRe\br\fSensor \f(417-
01\f
Exterior\fLighting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
1. Configure\fthe\f\bd\bptive\fd\bmping\fmodule.\f General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
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Page 378 of 4402
Ins\balla\bion 20.
WARNING:\fThis\fstep\frequires\fthe\f\bid\fof\f
\b n
other\ftechnici\bn.\f
Lower\fthe\ffront\fsubfr\bme\f\bnd\fremove\fthe\f
s t
eering\fge\br\fon\fthe\fdriver\fside.\f
Torque:\b \f
150\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. \f\f 1. Insert\fthe\fw\bsher,\fwith\finside\fdi\bmeter\f22\f
mm,\foutside\fdi\bmeter\f44\fmm\f\bnd\fheight\f5\f
mm,\finto\fthe\ffront\ffr\bme\f\bbove\fthe\f
\blignment\fhole.\f
2. Insert\fthe\f\blignment\fpin\fthrough\fthe\ffront\f subfr\bme\f\blignment\fholes\f\bnd\fthe\fw\bsher.\f
Spec\fal\bTool(s):\b 205-316A\f
3. S
lide\fthe\flocking\fpl\btes\fon\ftop\fof\fthe\f
w\bsher\f\bnd\finto\fthe\fgroove\fof\fthe\fspeci\bl\f
tool\f\bnd\ftighten\fthe\f\blignment\fpin.\f
3. Fill\fthe\fpower\fsteering\fsystem.\f
Refer\fto:\f Power\fSteering\fSystem\fFilling \f(211-00\f
St e
ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
4. Bleed\fthe\fpower\fsteering\fsystem.\f
Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00\f
Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
5. Check\fthe\ftoe\fsetting\f\bnd\f\bdjust\f\bs\fnecess\bry.\f
Refer\fto:\f Front\fToe\fAdjustment \f(204-00\f
Sus
pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
\f\f
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Page 629 of 4402
28.Torque: 24\fNm\f
29. Torque: 24\fNm
\f
30. Torque: 48\fNm
\f
31.
CAUTION:\fM\bke\fsure\fth\bt\fno\fcomponents\fc\btch.
NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\ftechnici\bn.
General Equipment: Tr\bnsmission\fj\bck\f
32. \f\f
1.
Insert\fthe\fw\bsher,\fwith\finside\fdi\bmeter\f22\fmm,\f
outside\fdi\bmeter\f44\fmm\f\bnd\fheight\f5\fmm,\finto\fthe\f
front\fsubfr\bme\f\bbove\fthe\f\blignment\fhole.\f
2.
Insert\fthe\f\blignment\fpin\fthrough\fthe\ffront\fsubfr\bme\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 744 of 4402
26.Torque:\b 48\fNm\f
27. Genera\f\bEquipment:\b Tr\bnsmission\fj\bck\f
28 .N
OTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
29. \f\f 1.
Insert\fthe\fw\bsher,\fwith\finside\fdi\bmeter\f22\f
mm,\foutside\fdi\bmeter\f44\fmm\f\bnd\fheight\f5\f
mm,\finto\fthe\ffront\fsubfr\bme\f\bbove\fthe\f
\blignment\fhole.\f
2. Insert\fthe\f\blignment\fpin\fthrough\fthe\ffront\f subfr\bme\f\blignment\fholes\f\bnd\fthe\fw\bsher.\f
Specia\f\bToo\f(s):\b 205-316A\f
3. S
lide\fthe\flocking\fpl\btes\fon\ftop\fof\fthe\f
w\bsher\f\bnd\finto\fthe\fgroove\fof\fthe\fspeci\bl\f
tool\f\bnd\ftighten\fthe\f\blignment\fpin\fsleeve.\f
30. WARNING:\fThis\fstep\frequires\fthe\f\bid\fof\f
\b n
other\ftechnici\bn.\f
1. Torque:\b \f
1
80\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 752 of 4402
Valve Seats
Cylinder Head
Camshafts
Crankshaft
Crankshaft Main Bearing Selection
Descrip\biondegree
Int\bke\fv\blve\fse\bt\f\bngle45.33\f-\f45.67
Exh\bust\fv\blve\fse\bt\f\bngle45.33\f-\f45.67
Descrip\bionmm
Cylinder\fhe\bd\fheight149.25\f-\f149.55
M\bximum\fm\bting\ff\bce\fdistortion\f(lengthwise)0.05
M\bximum\fm\bting\ff\bce\fdistortion\f(crosswise)0.02
M\bximum\ff\bce\fmilling0.30
Descrip\bionmm
Int\bke\fc\bmsh\bft\flobe\flift8.68
Exh\bust\fc\bmsh\bft\flobe\flift9.05
Descrip\bionmm
Cr\bnksh\bft\f\bxi\bl\fcle\br\bnce0.08\f-\f0.19
Code - C\flinder block
ABC
Cr\bnksh\bft\f
m\bin\fbe\bring\f
for:Cylinder\fblockCr\bnksh\bft\f
m\bin\fbe\bring\f
c\brrierCylinder\fblockCr\bnksh\bft\f
m\bin\fbe\bring\f
c\brrierCylinder\fblockCr\bnksh\bft\f
m\bin\fbe\bring\f
c\brrier
Code -
Crankshaft
Ayellow\f
mediumyellow\fmediumyellow\f
mediumblue\fthickblue\fthickblue\fthick
Bred\fthinyellow\fmediumyellow\f
mediumyellow\fmediumyellow\f
mediumblue\fthick
Cred\fthinred\fthinred\fthinyellow\fmediumyellow\f
mediumyellow\fmedium
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Page 1125 of 4402
\f\fDescription
Torque\f(Nm)\f
Power\foutput\f(kW)\f
Engine\fSpeed\f
Power\foutput\fcurve\f
Engine\fspeed\fcurve\f
Torque\fduring\fthe\fovertorque\ffunction\f
Power\foutput\fduring\fthe\fovertorque\ffunction\f
Overview of the main engine components Item
A
B
C1
2
3
4
Designa\bionDimensions
Engine\fcodeQ4BA
Engine\fType4-cylinder\fin-line\fengine
M\bximum\fpower130\fkW\f(175\fhp)
M\bximum\ftorque400\fNm\f(420\fNm\fovertorque)
Engine\fC\bp\bcity2,179\fcm³
Lifting\fheight96\fmm
Bore85\fmm
Compression\fr\btio16,6:1
Firing\fsequence1\f–\f3\f–\f4\f–\f2
Idle\fspeedApprox.\f800\frpm
\f
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Page 1626 of 4402
3.3.\b
Check\fthe\f\bccessory\fdrive\fbelt\ffor\fpilling.\fThe\fcondition\fof\fthe\f\bccessory\fdrive\fbelt\f
s hould\fbe\fcomp\bred\f\bg\binst\fthe\fillustr\btion.\f
1. Sm\bll\fsc\bttered\fpills.\fNot\fconsidered\f\b\fconcern.\fNo\f\bction\frequired.\f
2.
Sm\bll\fsc\bttered\fpills.\fNot\fconsidered\f\b\fconcern.\fNo\f\bction\frequired.\f
3. Longer\fpills\fup\fto\f50%\fof\fthe\frib\fheight.\fPossible\fnoise\fconcern.\fINSTALL\f\b\fnew\f \bccessory\fdrive\fbelt\fif\fnoise\fis\f\bpp\brent.\fREFER\fto:\f Accessory\fDrive\fBelt \f(303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05C\fAccessory\fDrive\f-
\f2.5L\fDur\btec\f(162kW/220PS)\f
-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt\f(303-05D\fAccessory\fDrive\f-\f1.8L\fDur\btorq-TDCi\f
(74
kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05F\fAccessory\fDrive\f-\f2.2L\fDur\btorq-TDCi\f
(12
9kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. Longer\fpills\fup\fto\f50%\fof\fthe\frib\fheight.\fPossible\fnoise\fconcern.\fINSTALL\f\b\fnew\f \bccessory\fdrive\fbelt\fif\fnoise\fis\f\bpp\brent.\fREFER\fto:\f Accessory\fDrive\fBelt \f(303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05C\fAccessory\fDrive\f-
\f2.5L\fDur\btec\f(162kW/220PS)\f
-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt\f(303-05D\fAccessory\fDrive\f-\f1.8L\fDur\btorq-TDCi\f
(74
kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05F\fAccessory\fDrive\f-\f2.2L\fDur\btorq-TDCi\f
(1 2
9kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
5. He\bvy\fdeposits\fin\fthe\fgrooves.\fPossible\fnoise\f\bnd\fst\bbility\fconcern.\fINSTALL\f\b\fnew\f \bccessory\fdrive\fbelt.\fREFER\fto:\f Accessory\fDrive\fBelt \f(303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f
\f
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![FORD S-MAX 2006 Service Repair Manual 26.Torque:\b 48\fNm\f
27. Genera\f\bEquipment:\b Tr\bnsmission\fj\bck\f
28 .N
OTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
29. \f\f 1.
Insert\fthe\fw\bsher,\fwith\finside\](/manual-img/11/56999/w960_56999-743.png "FORD S-MAX 2006 Service Repair Manual 26.Torque:\b 48\fNm\f
27. Genera\f\bEquipment:\b Tr\bnsmission\fj\bck\f
28 .N
OTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
29. \f\f 1.
Insert\fthe\fw\bsher,\fwith\finside\")
