Page 687 of 4402

Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Cylinder HeadS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Mat
erials
Removal
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
310-137\f
Disconnect\fTool,\fFuel\fLine
\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
1. Refer\fto:\fGener\btor\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4\f(414-02\fGener\btor\f\bnd\f
Reg
ul\btor,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble
eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur
\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
3. Refer\fto:\f Air\fCle\bner\f(303-12A\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Torque:\b 48\fNm
\f
5. \f
6. Torque:\b
1\f48\fNm
\f
2\f10\fNm
\f
\f
\f\f
\f\f
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Page 688 of 4402
7.CAUTION:\fJointing\fcompound\fmust\fnot\f
be
\fused\fforw\brd\fof\fthe\fc\bt\blytic\fconverter.\f
Torque:\b 55\fNm
\f
8. Remove\fthe\ffollowing\fitems:\f
1. Refer\fto:\f Int\bke\fM\bnifold\f(303-01C\fEngine\f
-\f2
.3L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Timing\fCh\bin\f(303-01C\fEngine\f-\f
2.3
L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
9. \f
10. \f
11. Spec\fal\bTool(s):\b 310-137\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 689 of 4402
Installation 12.
CAUTION:\fNote\fthe\fposition\fof\fe\bch\f
c o
mponent\fbefore\fremov\bl.\f
13. Remove\f\bnd\fdisc\brd\fthe\fcylinder\fhe\bd\fbolts.\f
1. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
2. Inst\bll\fnew\fcylinder\fhe\bd\fbolts.\f Torque:\b \f
5\fNm
\f
15\fNm
\f
45\fNm
\f
90
°\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
St\bge\f4:\f
St\bge\f5:\f
3. CAUTION:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f
\bn
d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f
their\forigin\bl\floc\btions.\f Apply\fhypoid\fge\br\foil\fto\fthe\fc\bmsh\bft\fbe\bring\f
c\bp
s.\f
Mater\fal:\b Hypoid\fOil\f85W-90\f(SQ-M2C9002-AA\f/\f
A72
SX-19K261-CA) \f
4. I
nst\bll\fthe\fc\bmsh\bfts\f\bpproxim\btely\f\bt\fv\blve\f
overl\bp\fposition\fcylinder\fNo.\f4.\f
Torque:\b \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
\f\f
\f\f
\f\f
\f\f
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Page 693 of 4402
Vehicles\fWith\fAutom\btic\fTr\bnsmission\f(front\fwheel\f
drive)\f
3.
Torque: 2
5\fNm\f
4. Torque: 48\fNm
\f
5. Torque: 48\fNm
\f
6. Torque: 48\fNm
\f
7. Torque: 36\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 694 of 4402
Vehicles\fWith\fM\bnu\bl\fTr\bnsmission\f(front\fwheel\fdrive)\f
All\fVehicles\f
8. Refer\fto:\fAnl\bsser\f(303-06A\fAnl\bsssystem\f-\f2.0L\f
Du
r\btec-HE\f(MI4)/2.3L\fDur\btec-HE\f(MI4),\f
Remov\bl\f\bnd\fInst\bll\btion).\f
9. \f\f 1.Torque: 48\fNm
\f
2. Torque: 80\fNm
\f
10. Torque: 48\fNm
\f
11. Torque: 48\fNm
\f
12. Torque: 25\fNm
\f
13. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 696 of 4402

Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Oil PumpS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-01\f
Ad\bpter\ffor\f205-072\f 1. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f Timing\fCh\bin\f(303-01C\fEngine\f-\f
2. 3
L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Oil\fP\bn\f(303-01C\fEngine\f-\f2.3L\f
Dur
\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. \f\f 1.Torque:\b 10\fNm
\f
2. Spec\fal\bTool(s):\b 205-072,\f205-072-01\f
Tor
que:\b 25\fNm
\f
3. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\f
w \b
sher\fis\finst\blled.\f
4. Torque:\b \f
10\fNm
\f
23\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
1. To\finst\bll,\freverse\fremov\bl\fprocedure\f
\f
\f
\f\f
\f\f
\f\f
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Page 697 of 4402

Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Crankshaft Rear SealS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation
303-254\f
Locking\fTool,\fFlywheel
\f
1. Refer\fto:\f Tr\bnsmission\f-\f2.3L\fDur\btec-HE\f
(11
8kW/160PS)\f-\fMI4 \f(307-01\fAutom\btic\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
Autom\btic\fTr\bns\bxle\f-\fAWF21,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Disc\brd\fthe\fdriving\fpl\bte\fbolts.\f
Special\bTool(\f):\b 303-254\f
Tor
que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
3. Refer\fto:\f Oil\fP\bn\f(303-01C\fEngine\f-\f2.3L\f
Dur
\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
s
u
pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 10\fNm
\f
1. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f\f
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Page 703 of 4402
17.NOTE:\fThe\fspeci\bl\ftool\fm\by\fonly\fbe\finst\blled\f
if
\fthe\fv\blve\ftimings\f\bre\fcorrect.\f
Att\bch\fthe\fspeci\bl\ftool.\f
S\f
ecial Tool(s): 303-376B\f
18 .
Remove\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-376B\f
19.
Remove\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-748\f
20.
\f
21. Torque: 20\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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