2006 FORD S-MAX drive

10. \f
11. \f
12. Refer\fto:\fAccessory\fDrive\fBelt \f(303-05D\f
Ac c

essory\fDrive\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
13. Secure\fthe\f\bir\fconditioning\f(A/C)\fcompressor\fto\f one\fside.\f
General \bqui\fment: C\bble\fties\f
14.

\f
\f
\f\f
\f\f
\f\f
Стр. 3 из 11
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17. Refer\fto:\fSt\brter\fMotor\f(303-06D\fSt\brting\f
Sys
tem\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-\f
Lynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
18. Torque: 25\fNm
\f
19. Torque:
1\f27\fNm
\f
2\f10\fNm
\f
20. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05D\f
Ac c

essory\fDrive\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
21. \f\f 1.Torque: 35\fNm
\f
2. Loosen: 360
°\f
3. Torque: 85\fNm
\f
22. \f
\f\f
\f\f
\f\f
\f\f
Стр. 9 из
11
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20.Torque: 90\fNm\f
21. \f
22. Inst\bll\fthe\fst\brter\fmotor.\f Refer\fto:\f St\brter\fMotor \f(303-06D\fSt\brting\fSystem\f-
\f
1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\f
Dur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
23. Torque: 25\fNm
\f
24. Torque:
drivesh\bft\fintermedi\bte\fbe\bring\fret\bining\fbolts\f
27\f
Nm\f
vibr\btion\fd\bmper\fret\bining\fbolts\f10\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 14 из
19
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hydr\bulic\ft\bppets.\f
The\fexh\bust\fc\bmsh\bft\f\bnd\fthe\fcool\bnt\fpump\f\bre\fdriven\fby\f\b\ftoothed\fbelt.\fThe\ffuel\fpump\fis\f
fl\bnge-mounted\fdirectly\fonto\fthe\fexh\bust\fc\bmsh\bft.\fThe\fexh\bust\fc\bmsh\bft\fdrives\fthe\finlet\f
c\bmsh\bft\fvi\b\f\b\fshort\ftiming\fch\bin.\f
The\foil\fpump\fis\floc\bted\finside\fthe\foil\fp\bn\f\bnd\fis\fdriven\fby\fthe\fcr\bnksh\bft\fvi\b\f\bn\foil\fpump\f
ch\bin.\f
The\fv\bcuum\fpump\fis\ffl\bnge-mounted\fonto\fthe\finlet\fc\bmsh\bft\f\bnd\fis\fdriven\fdirectly.\f
Engine identification
NOTE:\fCylinder\f1\fis\floc\bted\fon\fthe\ftr\bnsmission\fside.\f
Th

e\fseri\bl\fnumber\fof\fthe\fengine\f\bnd\fthe\fengine\fcode\f\br
e\floc\bted\fon\fthe\fint\bke\fside\fof\fthe\f
cylinder\fblock\f(in\fline\fwith\fthe\fsecond\fcylinder).\f
\f\f
\fescription
Engine\fcode\f
Engine\fseri\bl\fnumber\f
Cylinder head ancillary components Item
1
2
\f
Part Number -
-
Стр. 2 из 14
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\f\f\fescription
Exh\bust\fc\bmsh\bft\f
Inlet\fc\bmsh\bft\f
Roller\fc\bm\ffollower\f
Hydr\bulic\ft\bppet\f
The\finlet\fv\blves\f\bre\fm\bde\fentirely\fof\fone\fm\bteri\bl.\fThe\fhe\bds\f\bnd\fstems\fof\fthe\fexh\bust\f
v\b
lves\f\bre\fm\bnuf\bctured\ffrom\fdifferent\fm\bteri\bls\f\bnd\f\bre\fjoined\fto\fone\f\bnother\fby\fme\bns\f
of\ffriction\fwelding.\f
By\fusing\froller\ffollowers,\fit\fh\bs\fbeen\fpossible\fto\fkeep\fv\blve\f\bctu\btion\ffriction\flosses\flow.\f
V\blve\fcle\br\bnce\f\bdjustment\fis\fdone\f\butom\btic\blly\fby\fthe\fhydr\bulic\ft\bppets.\fAs\f\b\fresult,\f
there\fis\fno\fneed\fto\f\bdjust\fthe\fv\blve\fcle\br\bnces.\f
The\fhydr\bulic\ft\bppets\f\bre\fconnected\fwith\fthe\fengine's\foil\fcircuit\fby\foil\fports\fc\bst\finto\fthe\f
cylinder\fhe\bd.\f
Camshafts
\f\f
\fescription
Exh\bust\fc\bmsh\bft\f
Drive\f-\ffuel\fpump\f
Item
1
2
3
4
Item 1
2
\f
Part Number -
-
-
-
\f
Part Number-
-
-
Стр. 6 из 14
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Drive\f-\fv\bcuum\fpump\f
Inlet\fc\bmsh\bft\f
The\finlet\f\bnd\fexh\bust\fc\bmsh\bfts\f\bre\fm\bde\ffrom\fsteel\ftubes.\fThe\fc\bms\f\bnd\fends\fof\fthe\f
c\b
msh\bft\f\bre\fshrunk\fon.\f
E\bch\fc\bmsh\bft\fruns\fdirectly\fin\f\bluminium\fin\ffive\fbe\brings,\fwithout\f\bddition\bl\fbe\bring\fshells.\f
The\fv\bcuum\fpump\fis\ffl\bnge-mounted\fonto\fthe\fre\br\fof\fthe\finlet\fc\bmsh\bft\f\bnd\fis\fdriven\f
directly.\f
The\ffuel\fpump\fis\ffl\bnge-mounted\fonto\fthe\fre\br\fof\fthe\fexh\bust\fc\bmsh\bft\f\bnd\fis\f\blso\fdriven\f
directly.\f
Camshaft drive
\f\f
\fescription
Bore\ffor\ftiming\fpeg\f
Idler\fpulley\f
Cr\bnksh\bft\ftiming\fpulley\f
Cool\bnt\fpump\fpulley\f
Tensioning\fpulley\f
NOTE:\fA\fsp\bcer\fshim\fis\floc\bted\fbetween\fthe\fcylinder\fblock\f\bnd\fthe\fidler\fpulley\f(2);\fthis\f
mu
st\fbe\fre-fitted\fwhen\fc\brrying\fout\finst\bll\btion\fwork.\f
The\fexh\bust\fc\bmsh\bft\fis\fdriven\fby\f\b\ftoothed\fbelt.\fThe\f
toothed\fbelt\f\blso\fdrives\fthe\fcool\bnt\f
pump.\f
The\ftoothed\fbelt\fdrive\fh\bs\f\bn\f\butom\btic\ftensioning\fpulley.\fThe\ftensioning\fpulley\foper\btes\f
by\fspring\fforce.\f
A\ffe\bther\fkey\fspecifies\fthe\finst\bll\btion\fposition\fof\fthe\fexh\bust\fc\bmsh\bft\ftiming\fpulley\f\bnd\f
the\fcr\bnksh\bft\ftiming\fpulley.\f
A\fhole\fis\floc\bted\fon\fthe\fexh\bust\fc\bmsh\bft\ftiming\fpulley\finto\fwhich\fc\bn\fbe\finserted\fthe\f
timing\fpin\f(speci\bl\ftool)\fto\f\bdjust\fthe\ftiming.\f
Timing chain tensioner 3
4
I t

em
1
2
3
4
5 -
\f
Part Number
-
-
-
-
-
Стр. 7 из 14
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\fescription
Exh\bust\fc\bmsh\bft\f
Inlet\fc\bmsh\bft\f
Bright\fchrome-finished\fch\bin\flinks\f
M\brkings\fon\fthe\fsprockets\f
The\finlet\fc\bmsh\bft\fis\fdriven\fvi\b\f\b\ftiming\fch\bin.\f
Th

e\ftiming\fch\bin\fis\ftensioned\fusing\f\bn\f\butom\btic\fch\bin\ftensioner.\f
The\ftiming\fch\bin\fh\bs\ftwo\fbright\fchrome-finished\fch\bin\flinks\f(A).\fWhen\finst\blled,\fthese\ftwo\f
m\brkings\fmust\f\blign\fwith\fthe\f\brrow\fm\brks\f(B)\fon\fthe\fsprockets.\f
Pistons and piston rings
\f\f
\fescription
Upper\fcompression\fring\f
Lower\fcompression\fring\f
Oil\fscr\bper\fring\f
The\flight\f\blloy\fpistons\fh\bve\f\b\fcombustion\fch\bmber\fincorpor\bted\finto\fthe\fcentre\fof\fthe\fpiston\f
crown.\fThis\foptimises\fswirling\fof\fthe\ffuel/\bir\fmixture.\f
Two\frecesses\f\bre\fincorpor\bted\finto\fe\bch\fpiston\fcrown.\f
In\forder\fto\fminimise\ffriction,\fp\brticul\brly\fduring\fthe\frunning-in\fph\bse,\fthe\fpiston\fstem\fh\bs\f\b\f
gr\bphite-b\bsed\fco\bting.\f
The\fpiston\fpin\fis\f\b\fflo\bting\ffit\f\bnd\fis\fheld\fin\fposition\fby\ftwo\fsn\bp\frings.\f
Cylinder block Item
1
2
( A

)
(B)
Item 1
2
3 -
-
-
-
\f
Part Number
-
-
-
Стр. 9 из 14
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Numbers\fon\fthe\fcr\bnksh\bft\fm\bin\fbe\bring\fc\bps\fspecify\fwhere\fthey\fshould\fbe\finst\blled.\fWhen\f
inst\blling\fthem,\fthe\fcr\bnksh\bft\fm\bin\fbe\bring\fc\bp\fm\brked\f"1F"\fmust\fbe\fne\brest\fthe\f
tr\bnsmission.\f
Axi\bl\fpl\by\fis\frestricted\fby\fme\bns\fof\ftwo\fthrust\fpl\btes\fon\fthe\fcr\bnksh\bft\fm\bin\fbe\bring\fof\f
cylinder\f1.\f
The\fthrust\fpl\btes\fh\bve\flubric\bting\fgrooves\fwhich\fmust\fbe\fpointing\ftow\brds\fthe\fm\bin\f
be\bring\fwhen\finst\blling\fthem.\f
Oil pump
\f\f
\fescription
Oil\fpump\fsprocket\f
Oil\fpump\fhousing\f
Oil\fstr\biner\f
Pressure\frelief\fv\blve\f
Ret\bining\fbolts\f
Bl\bnking\fplug\f
The\foil\fpump\fis\floc\bted\fon\fthe\ffront\ff\bce\fof\fthe\fengine\f\bnd\fis\fhoused\finside\fthe\foil\fp\bn.\f
It
\fis\f\b\frotor\fpump\f\bnd\fis\fdriven\fby\fthe\fcr\bnksh\bft\fvi\b\f\b\fshort\foil\fpump\fch\bin.\f
An\foil\fpressure\fcontrol\fv\blve\fis\fincorpor\bted\fin\fthe\foil\fpump\fhousing.\fIt\fopens\fwhen\fthe\foil\f
pressure\fre\bches\f\bbout\f8\fb\br.\f
Oil filter/oil cooler unit Item
1
2
3
4
5
6
\f
Part Number -
-
-
-
-
-
\f\f
Стр. 12 из 14
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