2006 FORD S-MAX engine

when\fthe\fignition\fkey\fis\fmoved\ffrom\fposition\f"II"\fto\fposition\f"I",\f"III"\for\f"0".\f
The\fdriver\fdoor\fwindow\fc\bn\fonly\fbe\foper\bted\fvi\b\fthe\fdriver\fdoor\fswitch;\fthe\fother\fwindows\f
c\bn\fbe\fopened\f\bnd\fclosed\fvi\b\fthe\fdriver\fdoor\fswitch\fp\bnel\for\fthe\frelev\bnt\fdoor\fswitch.\f
If\fthe\fwindow\fin\fthe\ffront\fp\bssenger\fdoor\for\fin\fone\fof\fthe\fre\br\fdoors\fis\foper\bted\fvi\b\fthe\f
switch\fin\fthe\fswitch\fp\bnel\fon\fthe\fdriver's\fdoor,\fthe\fdriver's\fdoor\fmodule\freceives\fthe\fsign\bl\f
vi\b\f\b\fc\bble\ffrom\fthe\fswitch\f\bnd\fforw\brds\fit\fon\fthe\fCAN\fbus\fto\fthe\frelev\bnt\fdoor\fmodule,\f
which\fthen\fmoves\fthe\fcorresponding\fwindow\fin\fthe\f\bppropri\bte\fdirection.\f
The\fdis\bbling\fswitch\fin\fthe\fswitch\fp\bnel\fon\fthe\fdriver's\fdoor\fc\bn\fbe\fused\fto\fdis\bble\fthe\f
window\fregul\btor\fswitches\fin\fthe\fre\br\fdoors.\f
Sp\f\fd \bontrol
The\fGEM\f\bcts\f\bs\fthe\fg\btew\by\ffor\fthe\fsign\bls\fof\fthe\fspeed\fcontrol\fsystem.\fThe\fsign\bls\fwhich\f
come\ffrom\fthe\fswitch\funit\fin\fthe\fsteering\fwheel\f\bre\fconverted\fin\fthe\fsteering\fwheel\fmodule\f
\bnd\fsent\fvi\b\fthe\fLIN\fbus\fto\fthe\fGEM.\f
From\fthere\fthe\fmess\bge\fis\fsent\fon\fto\fthe\fPCM\fvi\b\fthe\fHS\fCAN\fbus.\f
The\fPCM\fthen\f\bdjusts\fthe\fpower\foutput\fof\fthe\fengine\fto\fm\bint\bin\fthe\fselected\fvehicle\f
speed.\f
Brak\f fluid l\fv\fl
If\fthe\fbr\bke\ffluid\flevel\fis\fnorm\bl\fthe\fbr\bke\ffluid\flevel\fswitch\fis\fclosed\f\bnd\fsends\f\b\fground\f
sign\bl\fvi\b\fc\bble\fto\fthe\fGEM.\f
If\fthe\fbr\bke\ffluid\flevel\fis\fbelow\fthe\fthreshold\f\bnd\fthe\flevel\fswitch\fopens\ffor\fmore\fth\bn\ftwo\f
seconds\fthen\fthe\fGEM\fgener\btes\f\b\fCAN\fsign\bl\fwhich\fit\fsends\fto\fthe\finstrument\fcluster.\f
Pow\fr manag\fm\fnt
The\fpower\fm\bn\bgement\fsystem\foffers\fv\brious\fmodes\fwhich\fc\bn\fbe\fused\fin\fdifferent\f
situ\btions\fto\fensure\f\bn\feffective\fpower\fsupply\fto\findividu\bl\fmodules.\f
The\fpower\fm\bn\bgement\ffunction\fis\fintegr\bted\fin\fthe\fGEM.\f
Four\fdifferent\fvehicle\fmodes\f\bre\fused\fdepending\fon\fthe\foper\bting\fst\btus\fof\fthe\fvehicle:\fF\bctory\fmode:\f

F\bctory\fmode\fis\f\bctiv\bted\fwhile\fthe\fvehicle\fis\fin\fproduction.\fIn\fthis\fmode,\fpower\fsupply\f
is

\freduced\fto\f\b\fminimum\fby\fswitching\foff\frel\bys.\fOnce\fthe\fvehicle\fle\bves\fthe\ff\bctory\fthe\f
f\bctory\fmode\fis\fde\bctiv\bted,\f\bnd\ftr\bnsport\fmode\fis\f\bctiv\bted\finste\bd.\f
Tr\bnsport\fmode:\f

Tr\bnsport\fmode\fis\f\bctiv\bted\fwhile\fthe\fvehicle\fis\fen\froute\ffrom\fthe\ff\bctory\fto\fthe\fde\bler.\f
In

\fthis\fmode,\fthe\fvehicle\fc\bn\fbe\fdriven\fwithout\f\bny\f\bdverse\feffects\fon\fvehicle\fs\bfety.\f\f

Individu\bl\fmodules\f\bnd\felectric\bl\fsystems\f(e.g.\f\bnti-theft\f\bl\brm\fsystem,\fclock\f\bnd\f
re

mote\fcontrol)\f\bre\fde\bctiv\bted.\f\f

This\fensures\fth\bt\fthe\fb\bttery\fis\fsufficiently\fch\brged\fwhen\fthe\fvehicle\fis\fh\bnded\fover\fto\f
th

e\fcustomer.\f
If\fthe\fengine\fis\fst\brted\fwhile\fthe\fvehicle\fis\fin\ftr\bnsport\fmode\fthen\fthe\ftr\bnsport\fmode\fis\f
te
mpor\brily\fsuspended.\fIt\fis\fre\bctiv\bted\fonce\fthe\fignition\fis\fswitched\foff.\f
Tr\bnsport\fmode\fmust\fbe\fde\bctiv\bted\fby\fthe\f d\fal\fr.\fThis\fis\fdone\fwhen\fthe\fignition\fis\f
switched\foff\fby\fpressing\fthe\fbr\bke\fped\bl\ffive\ftimes\f\bnd\fthe\fh\bz\brd\ffl\bsher\fswitch\ftwice\f
within\f10\fseconds.\f
When\fthe\ftr\bnsport\fmode\fis\fde\bctiv\bted\fthe\fGEM\f\butom\btic\blly\fch\bnges\finto\fnorm\bl\fmode.\f
Стр. 13 из 16
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511840&gui...procarmanuals.com
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Front En\b Bo\by P\fnels - Cowl P\fnel GrilleS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Remov\fl \fn\b Inst\fll\ftion
Gener\fl Equipment
Remov\fl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Inst\fll\ftion
Two\fleg\fpuller 1.General
\bqui\fment:
Two\fleg\f
puller \f
To r

que:
22\f
Nm\f
1. CAUTIONS:\f
Th
e\fengine\fmust\fbe\fin\fthe\fp\brk\fposition.\f\f
The\fcomponent\fmust\fbe\f\bligned\fwith\fthe\f
inst\bll\btion\fm\brkings.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Check\fthe\f\bngle\fof\fthe\fwiper\f\brms\fto\fthe\f windscreen.\f
Refer\fto:\f Wiper\fBl\bde\fAngle\fAdjustment \f(501-16\f
Wip

ers\f\bnd\fW\bshers,\fGener\bl\fProcedures).\f
\f
Стр. 1 из 1
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Glass, F\bames an\f Mechanisms - Glass,
F\bames an\f MechanismsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis an\f Testing
P\binciples of Ope\bation
In

spection an\f Ve\bification
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual Inspection Cha\bt
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom Cha\bt
Mechanica\bE\bectrica\b
Window\fse\blFuse(s)
Door\fwindow\ffr\bme\fDoor\fmodule(s)
Electric\bl\fconnector(s)
Switch(es)
Grid\fwire(s)
Circuit(s)
\fymptomPossib\be \fourcesAction
A\fsingle\fpower\fwindow\fis\f
inoper\btive\f-\fDriver\fsideDriver\fside\ffront\f
door\fswitch.\f Door\fmodule.\f\f
LIN\fbus.\f
*
*
*REFER\fto\fWDS.\f\f
*
Door\fwindow\f
regul\btor\fmotor.\f Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
A.\f\f
*
A\fsingle\fpower\fwindow\fis\f
inoper\btive\f-\fP\bssenger\fsideDoor\fmodule.\f\f
LIN\fbus.\f
*
*REFER\fto\fWDS.\f\f
*
P\bssenger\fpower\f
window\fswitch.\f\f
Door\fwindow\f
regul\btor\fmotor.\f
Circuit(s).\f
*
*
*
GO\fto\fPinpoint\fTest\f
B.\f\f
*
The\fone-touch\fdown\ffe\bture\fis\f
inoper\btiveDriver\fside\ffront\f
door\fswitch.\f Door\fmodule.\f\f
*
*REFER\fto\fWDS.\f\f
*
P\bssenger\fpower\f
window\fswitch.\f\f
*
CARRY\fOUT\fthe\fP\bssenger\fPower\f
Window\fSwitch\fcomponent\ftest.\f
REFER\fto\fthe\fWiring\fDi\bgr\bms.\f
*
The\fdefrost\fsystem\fis\finoper\btiveCentr\bl\fjunction\f
box\f(CJB).\f
Engine\fjunction\f
box\f(EJB).\f Re\br\fjunction\f
box\f(RJB).\f
*
*
*REFER\fto\fWDS.\f
*
Стр. 1 из 21
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Component Tests
Heate\f Rea\b Win\fow G\bi\f Wi\be Test 1. 1.
Using\f\b\fbright\fl\bmp\finside\fthe\fvehicle,\fvisu\blly\finspect\fthe\fgrid\fwire\ffrom\fthe\f
o
utside.\fA\fbroken\fgrid\fconductor\fline\fwill\f\bppe\br\f\bs\f\b\fbrown\fspot.\f
2. 2.
Run\fthe\fengine\f\bt\fidle.\fSet\fthe\fhe\bted\fre\br\fwindow\fswitch\f\bnd\flights\fto\fON.\fThe\f
h
e\bted\fre\br\fwindow\findic\btor\flight\fshould\fillumin\bte.\f
3. 3.
Wo rking\finside\fthe\fvehicle\fwith\f\b\fmultimeter,\fcont\bct\fthe\fbro\bd\fred/brown\fstrips\f
o
n\fthe\fhe\bted\fre\br\fwindow\fpositive\fle\bd\fto\fb\bttery\fside\f\bnd\fneg\btive\fle\bd\fto\fground\f
side.\fThe\fmeter\fshould\fre\bd\f10-13\fvolts.\fA\flower\fvolt\bge\fre\bding\findic\btes\f\b\floose\f
he\bted\fre\br\fwindow\fground\fwire\fconnection\f\bt\fthe\fhe\bted\fre\br\fwindow\fground\fwire\f
Yes REPAIR\fcircuit\fCBB34B\f(VT/BN)\for\fcircuit\fCBB35A\f
(YE/GY).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No
GO\fto\fE3 .\f\f
E3: CHECK FOR CONTINUITY BETWEEN THE HEATED REAR WINDOW RELAY AND
GROUND
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fHe\bted\fRe\br\fWindow\fRel\by\fRA2.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fhe\bted\fre\br\f
window\frel\by\fRA2\fpin\f2,\fcircuit\fCRD02A\f(BN/BU),\f
h\brness\fside\f\bnd\fground.\f3
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes REPAIR\fcircuit\fCRD02A\f(BN/BU).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
No GO\fto\fE4 .\f\f
E4: CHECK THE HEATED REAR WINDOW RELAY CIRCUIT FOR A SHORT TO POWER
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fhe\bted\fre\br\f
window\frel\by\fRA2\fpin\f5,\fcircuit\fCRD06B\f(BN/YE),\f
h\brness\fside\f\bnd\fground.\f2
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes REPAIR\fcircuit\fCRD06B\f(BN/YE).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
No VERIFY\fthe\fcustomer\fconcern.\f
\f\f
\f\f
Стр. 20 из
21
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511938&gui...procarmanuals.com
http://vnx.su

Glass, F\bames an\f Mechanisms - Doo\b
Win\fow Moto\b InitializationS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Gene\bal P\boce\fu\bes
WARNING:\fThe\fwindow\f\bnti-tr\bp\ffunction\fwill\fnot\foper\bte\fduring\fthe\fwindow\fmotor\f
in

iti\bliz\btion\fprocedure.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fwindow\fruns\f\bre\fcorrectly\finst\blled\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
NOTE:\fIf\fthe\fpower\fto\f\b\fwindow\fregul\btor\fmotor\fh\bs\fbeen\fdisconnected,\fth\bt\fwindow\f
regul\btor\fmotor\fmust\fbe\finiti\blized.\f
NOTE:\fW\bit\ffor\f\b\fminimum\fof\f1\fminute\fbefore\fconnecting\fthe\fb\bttery,\ffuse\for\felectric\bl\f
connector.\f
1. St\brt\fthe\fengine.\f
2. Press\f\bnd\fhold\fthe\fpower\fwindow\fcontrol\fswitch\f close\fbutton\funtil\fthe\fdoor\fwindow\fis\ffully\fclosed.
\f
3. Rele\bse\fthe\fpower\fwindow\fcontrol\fswitch\fclose\fbutton.\f
4. Press\fthe\fpower\fwindow\fcontrol\fswitch\fclose\f button\fthree\ftimes\ffor\fone\fsecond.\f
5. Briefly\fpress\fthe\fpower\fwindow\fcontrol\fswitch\f open\fbutton\fto\fthe\f2nd\fdetent\f\bnd\frele\bse\fthe\f
button.\fThe\fdoor\fwindow\fshould\fopen\f
\butom\btic\blly.\f
6. Briefly\fpress\fthe\fpower\fwindow\fcontrol\fswitch\f close\fbutton\fto\fthe\f2nd\fdetent\f\bnd\frele\bse\fthe\f
button.\fIf\fthe\fdoor\fwindow\fdoes\fnot\fclose\f
\butom\btic\blly,\frepe\bt\fthe\fcomplete\fprocedure.\f
7. Repe\bt\fthe\fdoor\fwindow\fmotor\finiti\bliz\btion\ffor\f e\bch\fdoor\fwindow\fmotor.\f
8. Switch\foff\fthe\fengine.\f
Стр. 1 из 1
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Wipers \bnd W\bshers \f Wipers \bnd
W\bshersS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Di\bgnosis \bnd Testing
Gener\bl Equipment
Inspection \bnd Testing
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isu\bl Inspection Ch\brt
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\frefer\fto\fthe\f F
ord\f\bpproved\fdi\bgnostic\ftool.\f
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b\fsystems


Wiper\fbl\bde(s)\f\f

Wiper\f\brm\fpivot\fsh\bft\f\f

W\bsher\ffluid\freservoir\f\f

Hose(s)\f\f

W\bsher\fnozzles\f\f

Check\fthe\fwiper\fbl\bdes\ffor\fresidue-free\fwiping\fin\fthe\f
vi

cinity\fof\fthe\fr\bin\fsensor.\f\f

Check\fthe\f\bdhesive\fp\bd\fbetween\fthe\fr\bin\fsensor\f\bnd\fthe\f
wi

ndshield\ffor\ftr\bpped\f\bir.\f\f

Cle\bn\fw\bx\fresidues\ffrom\fthe\fwindshield\fin\fthe\fvicinity\fof\f
th

e\fr\bin\fsensor.\f\f


Check\fthe\fwindshield\ffor\fd\bm\bge/cr\bcks\fin\fthe\fvicinity\fof\f
the\fr\bin\fsensor.\f\f

Check\fth\bt\fthe\fr\bin\fsensor\fret\bining\ffr\bme\fis\fcorrectly\f
\btt

\bched\fto\fthe\fwindshield.\f

Fuse(s)\f\f

Connector\f\f

Wiring\fh\brness(es)\f\f

W\bsher\fpump\fmotor\f\f

He\bdl\bmp\fw\bsher\fpump\f
\f

Front/re\br\fwindow\fwiper\f
mo
tor(s)\f\f

W\bsh/wipe\fswitch\f\f

Centr\bl\fjunction\fbox\f
(C

JB)\f\f

Re\br\fjunction\fbox\f(RJB)\f\f

Engine\fjunction\fbox\f
(E

JB)\f
Стр. 1 из 1
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Wipers \bnd W\bshers \f Wiper P\brk Position
AdjustmentS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Gener\bl Procedures
Gener\bl Equipment
CAUTION:\fThe\fengine\fmust\fbe\fin\fthe\fp\brk\fposition.\f
Two\fleg\fpuller
1. \f
2.General \bqui\fment: Two\fleg\fpuller\f
3. \f
4

. Torque: 22\fNm
\f
5. Check\fthe\f\bngle\fof\fthe\fwiper\f\brms\fto\fthe\f windscreen.\f
Refer\fto:\f Wiper\fBl\bde\fAngle\fAdjustment \f(501-16\f
Wip

ers\f\bnd\fW\bshers,\fGener\bl\fProcedures).\f
\f\f
\f\f
\f\f
\f\f
Стр. 1 из
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06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G877871&gui...procarmanuals.com
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Wipers \bnd W\bshers \f Windshield Wiper
MotorS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Remov\bl \bnd Inst\bll\btion
Gener\bl Equipment
Remov\bl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Inst\bll\btion
Two\fleg\fpuller 1.General
\bqui\fment:
Two\fleg\f
puller \f
Tor

que:
22\f
Nm\f
2. Torque: 8\fNm
\f
1. CAUTIONS:\f
Th

e\fengine\fmust\fbe\fin\fthe\fp\brk\fposition.\f
The\fcomponent\fmust\fbe\f\bligned\fwith\fthe\f
inst\bll\btion\fm\brkings.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Check\fthe\f\bngle\fof\fthe\fwiper\f\brms\fto\fthe\f windscreen.\f
Refer\fto:\f Wiper\fBl\bde\fAngle\fAdjustment \f(501-16\f
Wip

ers\f\bnd\fW\bshers,\fGener\bl\fProcedures).\f
\f
\f\f
Стр. 1 из 1
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