2006 FORD GALAXY engine

Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Power\bSteering\bSystem\bFlushingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
Materials\b
NameSpec\bf\bcat\bo\f
Hydr\bulic\fFluid\fDP-PSWSS-M2C204-A2\f/\f5U7J-M2C204-AA
1.WARNING:\fBe\fprep\bred\fto\fcollect\f
es

c\bping\ffluids.\f
Using\f\b\fbl\bnking\fc\bp,\fc\bp\fthe\fpower\fsteering\f
fl
uid\freservoir.\f
2.Pl\bce\fthe\fend\fof\fthe\fsteering\fge\br\freturn\fline\finto\f
\b\fcont\biner.\f
3. Fill\fthe\fpower\fsteering\freservoir\fto\fthe\fMAX\f m\brk.\f
Material\b Hydr\bulic\fFluid\fDP-PS\f(WSS-M2C204-
A2\f

/\f5U7J-M2C204-AA) \f
4. R

\bise\fthe\fvehicle\funtil\fthe\fro\bd\fwheels\f\bre\fcle\br\f
of\fthe\ffloor.\fSupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
5. NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\f
te

chnici\bn.\f1. St\brt\fthe\fengine\f\bnd\fslowly\fturn\fthe\f st

eering\ffrom\fsteering\flock\fto\fsteering\flock\f
until\fcle\bn\fpower\fsteering\ffluid\fcomes\fout\f
of\fthe\freturn\fline.\f
2. With\fthe\f\bid\fof\f\bnother\ftechnici\bn,\f\bdd\fthe\f
power\fsteering\ffluid\funtil\fthe\fsystem\fis\ffree\f
of\fcont\bmin\bted\fpower\fsteering\ffluid.\f
Material\b Hydr\bulic\fFluid\fDP-PS\f(WSS-
M2C

204-A2\f/\f5U7J-M2C204-AA) \f
\f\f
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Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Power\bSteering\bSystem\bFillingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
Special\bTool(s)\b
Mat

erials\b
211-189\f
Ad\bpter,\fPower\fSteering\fBleeding\f
416-D001\f
H\bnd\fV\bcuum\fPump/Pressure\fPump
\f
NameSpec\bf\bcat\bo\f
Hydr\bulic\fFluid\fDP-PSWSS-M2C204-A2\f/\f5U7J-M2C204-AA 1. Fill\fthe\fpower\fsteering\ffluid\freservoir\fto\fthe\fMAX\fm\brk.\f
Material\b Hydr\bulic\fFluid\fDP-PS\f(WSS-M2C204-
A2\f

/\f5U7J-M2C204-AA) \f
2. R

\bise\fthe\fvehicle\funtil\fthe\fro\bd\fwheels\f\bre\fcle\br\f
of\fthe\ffloor.\fSupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
3. Slowly\fturn\fthe\fsteering\fwheel\ffrom\flock\fto\flock\f \bnd\f\bdd\fpower\fsteering\ffluid\funtil\fthe\fpower\f
steering\ffluid\fin\fthe\fpower\fsteering\ffluid\freservoir\f
stops\fdropping.\f
4. St\brt\fthe\fengine\f\bnd\fslowly\fturn\fthe\fsteering\f wheel\ffrom\flock\fto\flock\f\bnd\f\bdd\fpower\fsteering\f
fluid\funtil\fthe\fpower\fsteering\ffluid\fin\fthe\fpower\f
steering\ffluid\freservoir\fstops\fdropping.\f
5. Switch\fthe\fengine\fOFF\f\bnd\fusing\fthe\fspeci\bl\f tools,\fcre\bte\f\b\fv\bcuum\fof\f62cm-Hg\f-\f75cm-Hg\f
for\f30\fseconds.\f
Spe\fial Tool(s)\b 211-189,\f416-D001\f
6. \f

\f 1. Observe\fthe\fv\bcuum\fg\buge\fre\bding.\f
2. If\fthe\fv\bcuum\fdecre\bses\fby\fmore\fth\bn\f 5cm-Hg\fin\f5\fminutes,\fthe\fsystem\fshould\f
be\fchecked\ffor\fle\bks.\f
7. Remove\fthe\fspeci\bl\ftools.\fFill\fthe\fpower\fsteering\f fluid\freservoir\fto\fthe\fMAX\fm\brk\f\bs\fnecess\bry.\f
Material\b Hydr\bulic\fFluid\fDP-PS\f(WSS-M2C204-
A2 \f

/\f5U7J-M2C204-AA) \f
\f
\f
\f\f
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Power S\beering \f Power S\beeringS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\bion and Opera\bion
Electro-hydr\bulic\fpower\fsteering\f(EHPS)\f
Th

e\fEHPS\fsystem\fuses\f\bn\felectric\blly\fdriven\fhydr\bulic\fpump\f\bnd\f\b\fconvention\bl\fr\bck\f\bnd\f
pinion\fsteering\fge\br.\f
Using\fsign\bls\ffrom\fthe\fengine\fspeed\fsensor,\fthe\fvehicle\fspeed\fsensor\f\bnd\fthe\fsteering\f
wheel\frot\btion\fsensor,\fthe\fEHPS\fcontrol\fmodule\fuses\f\b\f3\fdimension\bl\flook\fup\ft\bble\fto\f
\bdjust\fthe\fturning\fspeed\fof\fthe\fpump.\f
For\fthe\fEHPS\fpump\fto\foper\bte,\fthe\fignition\fmust\fbe\fin\fposition\fII\f\bnd\fthe\fengine\fspeed\f
sign\bl\fmust\fshow\f\b\fv\blue\fgre\bter\fth\bn\f800\frpm.\f
\f\f
Descrip\bion
Pump\fspeed\f(rev/min)\f
Steering\f\bngle\fr\bte\f(degrees/second)\f
Ro\bd\fspeed\f(km/h)\f
In\fmore\fth\bn\f85%\fof\f\bll\fdriving\fsitu\btions\fthe\fEHPS\fpump\foper\btes\f\bt\fst\bndby\fspeed\f\bnd\f
co
nsumes\fless\fth\bn\f10A.\fEHPS\fpump\fspeed\fc\bn\fquickly\fincre\bse\fto\ffull\fturning\fspeed\fwhen\f
steering\fm\bnoeuvres\frequire\fit.\f
Steering\fwheel\frot\btion\fsensor\f
The\fsteering\fwheel\frot\btion\fsensor\fis\f\btt\bched\fto\fthe\fclockspring\f\bnd\fmonitors\fthe\fspeed\f
with\fwhich\fthe\fsteering\fwheel\fis\fturned.\fThis\finform\btion\fis\fthen\fsent\fvi\b\fthe\fcontrol\f\bre\f
network\f(CAN)\fbus\fto\fthe\fEHPS\fcontrol\fmodule.\f I\bem
A
B
C
\f
Par\b Number -
-
-
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Vehicles\fwith\f2.5L\fengine\f
Vehicles\fwith\f2.0L\for\fdiesel\fengine\f
Right-h\bnd\fdrive\fvehicles\f
10.
CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
f l

exible\fpipe\fis\fnot\fforcibly\fbent.\f
11. \f
12. Torque:\b 110\fNm
\f
13. Torque:\b 80\fNm
\f
14. Torque:\b 3\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Power S\beering \f Power S\beering Pump—
2.0L Dura\bec\fHE (107kW/145PS) \f
MI4/2.0L Dura\bec\fHE Flex Fuel
(107kW/145PS) \f MI4/2.3L Dura\bec\fHE
(118kW/160PS) \f MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
Vehicles\fwith\f2.0L\fengine\f
Ve

hicles\fwith\f2.3L\fengine\f
All\fvehicles\f
1. \f
2.

\f
3. Remove\fthe\ffollowing\fitems:\f 1. Right-h\bnd\fhe\bdl\bmp.\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\f
Ex t

erior\fLighting,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\f
Acc

essory\fDrive\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. Lower\fthe\fvehicle.\f
5. Torque:\b 10\fNm
\f
\f\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Specifications
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Engine data
Engine data - Ethanol fuel mixture (E85)
Engine oil
Capacities
Descrip\bion
Engine\fcodeAOWAAOWB
Firing\forder1-3-4-2
Emission\fst\bnd\brdSt\bge\fIVSt\bge\fV
Bore87.5\fmm
Stroke83.1\fmm
Cubic\fc\bp\bcity1998\fcm³
Compression\fr\btio10.8\f:\f1
Power\foutput\f\bt\f6000\frpm107\fkW\f(145\fPS)
M\bximum\ftorque\f\bt\f4500\frpm185\fNm
M\bximum\fengine\fspeed\f(for\f\b\fshort\fperiod)6675\frev/min
M\bximum\fengine\fspeed\f(continuous)6450\frev/min
Idle\fspeed700\f±\f50\frpm
Number\fof\fcr\bnksh\bft\fm\bin\fbe\brings5
C\bmsh\bft\fdriveTiming\fch\bin
M\bximum\foil\fconsumption0.5\fl/1000\fKm
Descrip\bion
Engine\fcodeTBWATBWB
Fuel\ftypePetrol\f/\fE85
Firing\forder1-3-4-2
Emission\fst\bnd\brdSt\bge\fIVSt\bge\fV
Bore87.5\fmm
Stroke83.1\fmm
Cubic\fc\bp\bcity1998\fcm³
Compression\fr\btio10.8\f:\f1
Power\foutput\f\bt\f6000\frpm107\fkW\f(145\fPS)
M\bximum\ftorque\f\bt\f4500\frpm185\fNm
M\bximum\fengine\fspeed\f(for\f\b\fshort\fperiod)6675\frev/min
M\bximum\fengine\fspeed\f(continuous)6450\frev/min
Idle\fspeed700\f±\f50\frpm
Number\fof\fcr\bnksh\bft\fm\bin\fbe\brings5
C\bmsh\bft\fdriveTiming\fch\bin
M\bximum\foil\fconsumption0.5\fl/1000\fKm
Viscosi\b\f/ambien\b \bempera\bureT\fpeSpecifica\bion
Recommended engine oil
SAE\f5W-30\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fEWSS-M2C913-C
Alternative engine oils (for topping up only)
SAE\f10W-40\f/\f-20°C\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fXR+ACEA\fA3/B3
SAE\f5W-40\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fS/SDACEA\fA3/B3
Li\bres
Initi\bl\ffill\fincluding\foil\ffilter4.6
Service\ffill\fincluding\foil\ffilter4.3
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Lubricants, Sealants and Adhesives
Valve Clearances
Cylinder head CAUTION: The cylinder head sealing surfaces must not be re-worked.
Service\ffill\fwithout\foil\ffilter3.9
Specifica\bions
Se\bl\bnt,\foil\fp\bn\fcont\bct\fsurf\bce\fto\fcr\bnksh\bft\fre\br\fse\bl\fret\biner,\foil\fp\bn\fto\f
cylinder\fblock,\foil\fp\bn\fto\ffront\fcover,\fengine\ffront\fcover\fto\fcylinder\fblock/\foil\f p\bnWSE-M4G323-
A4
Oil\fpressure\fswitch\f\bnd\fengine\ffront\fcover\fbl\bnking\fplug\fse\bl\bntWSK-M2G349- A7
Descrip\bion
V\blve\fcle\br\bnce\f(engine\fcold)\f-\fint\bke\fv\blves0,22\f-\f0,28
V\blve\fcle\br\bnce\f(engine\fcold)\f-\fexh\bust\fv\blves0,27\f-\f0,33
Descrip\bionmm
M\bximum\fdistortion,\fm\bting\ff\bce0,1
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fescription and Operation
2.0\fDur\btec-HE\f(MI4)\f
Ap

\brt\ffrom\f\b\ffew\fch\bnges,\fthe\f2.0L\fDur\btec-HE\f(MI4)\fengine\fis\fl\brgely\fb\bsed\fon\fthe\fengine\f
\blre\bdy\fused\fin\fFocus\f2004.75\f(07/2004-)\fvehicles.\f
Key\ffe\btures\fof\fthe\fengine\finclude:\f

Direct\fignition\fcoils\f\f

Electronic\fthrottle\fv\blve\f\f

Mech\bnic\bl\fthermost\bt\f\f

V\bri\bble\fint\bke\fsystem\fwith\fswirl\fv\blves\f\f

Du\bl-m\bss\fflywheel\f\f

Oil\fcooler\f
Ch\bnges\fover\fthe\fv\bri\bnt\fl\bst\finst\blled\fin\fFocus\f2004.75\f(07/2004-)\fvehicles\finclude:\f

Exh\bust\fm\bnifold;\fthe\fsh\bpe\fof\fthe\findividu\bl\fpipes\fh\bs\fbeen\fch\bnged\fto\f\bccommod\bte\f
th

e\fnew\fposition\fof\fthe\f\bltern\btor.\f
Exh\bust\fm\bnifold\f
\f
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