2006 FORD GALAXY engine

OBD port fuel pressure glove box transmission oil reset roof

Page 269 of 4402

$FORD GALAXY 2006 Service Repair Manual DTC\fC2008.11:\fLeft\fmotor\f f\bultP\brking\fbr\bke\f rele\bse\f\bctu\btor.\f Circuit(s).\f * *GO\fto\fPinpoint\fTest\f P.\f\f * DTC\fC2008.12:\fLeft\fmotor\f f\bultP\brking\fbr\bke\f rele\bse\f\bctu$

DTC\fC2008.11:\fLeft\fmotor\f
f\bultP\brking\fbr\bke\f
rele\bse\f\bctu\btor.\f Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
P.\f\f
*
DTC\fC2008.12:\fLeft\fmotor\f
f\bultP\brking\fbr\bke\f
rele\bse\f\bctu\btor.\f Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
Q.\f\f
*
DTC\fC2008.13:\fLeft\fmotor\f
f\bultP\brking\fbr\bke\f
rele\bse\f\bctu\btor.\f
Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
R.\f\f
*
DTC\fC2008.16:\fLeft\fmotor\f
f\bultP\brking\fbr\bke\f
rele\bse\f\bctu\btor.\f Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
S.\f\f
*
DTC\fC2008.17:\fLeft\fmotor\f
f\bultP\brking\fbr\bke\f
rele\bse\f\bctu\btor.\f Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
T.\f\f
*
DTC\fC2008.18:\fLeft\fmotor\f
f\bultP\brking\fbr\bke\f
rele\bse\f\bctu\btor.\f
Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
O.\f\f
*
DTC\fC2008.19:\fLeft\fmotor\f
f\bultP\brking\fbr\bke\f
rele\bse\f\bctu\btor.\f Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
U.\f\f
*
DTC\fC2008.1D:\fLeft\fmotor\f
f\bultP\brking\fbr\bke\f
rele\bse\f\bctu\btor.\f Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
V.\f\f
*
DTC\fP061E.67:\fIntern\bl\fcontrol\f
module\fbr\bke\fsign\bl\f
perform\bnce
Br\bke\fped\bl\fswitch.\f
Centr\bl\fjunction\f
box.\f Circuit(s).\f
*
*
*
NOTE:\fDo\fnot\frepl\bce\fP\brking\fBr\bke\f
Module\for\fP\brking\fBr\bke\fRele\bse\f
Actu\btors.\f
GO\fto\fPinpoint\fTest\f W.
\f\f
*
DTC\fU0001.00:\fHigh\fspeed\f
CAN\fbusCAN\fbus.\f
*GO\fto\fPinpoint\fTest\f X.\f\f
*
DTC\fU0100.00:\fLost\f
communic\btions\fwith\fengine\f
control\fmodule\f(ECM)ECM.\f*NOTE:\fDo\fnot\frepl\bce\fP\brking\fBr\bke\f
Module\for\fP\brking\fBr\bke\fRele\bse\f
Actu\btors.\f
REFER\fto:\f Co
mmunic\btions\fNetwork \f
(41
8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
DTC\fU0101.00:\fLost\f
communic\btions\fwith\f
tr\bnsmission\fcontrol\fmodule\f
(TCM)\f-\fAutom\btic\fvehicles\f
onlyTCM.\f*NOTE:\fDo\fnot\frepl\bce\fP\brking\fBr\bke\f
Module\for\fP\brking\fBr\bke\fRele\bse\f
Actu\btors.\f
REFER\fto:\f Co
mmunic\btions\fNetwork \f
(41
8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
DTC\fU0121.00:\fLost\f
communic\btions\fwith\fABSABS\fModule.\f
*NOTE:\fDo\fnot\frepl\bce\fP\brking\fBr\bke\f
Module\for\fP\brking\fBr\bke\fRele\bse\f
Actu\btors.\f
REFER\fto:\f Co
mmunic\btions\fNetwork \f
(41
8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
DTC\fU0140.00:\fLost\f
communic\btions\fwith\fcentr\bl\f
junction\fbox\f(CJB)
CJB.\f*NOTE:\fDo\fnot\frepl\bce\fP\brking\fBr\bke\f
Module\for\fP\brking\fBr\bke\fRele\bse\f
Actu\btors.\f
REFER\fto:\f Co
mmunic\btions\fNetwork \f
*
Стр. 3 из 33
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Page 345 of 4402

$FORD GALAXY 2006 Service Repair Manual Anti-Lo\bk Cont\fol - Stability Assist - Anti- Lo\bk Cont\fol - Stability AssistS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Des\b\fiption and Ope\fation \f\f Des\b\fiption Y\bw\fr\bte\fsensor\f\bnd$

Anti-Lo\bk Cont\fol - Stability Assist - Anti-
Lo\bk Cont\fol - Stability AssistS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Des\b\fiption and Ope\fation
\f\f
Des\b\fiption
Y\bw\fr\bte\fsensor\f\bnd\f\bccelerometer\f
Steering\fwheel\frot\btion\fsensor\f
Hydr\bulic\fcontrol\funit\f(HCU)\f\bnd\fst\bbility\f\bssist\fmodule\f\bssembly\f
The\fst\bbility\f\bssist\fmodule\f\bdds\f\b\ffurther\ffunction\fknown\f\bs\felectronic\fst\bbility\fprogr\bm\f
( E

SP)\fto\fthe\f\bnti-lock\fbr\bke\fsystem\f(ABS)\f\bnd\fincludes\f\b\ftr\bction\fcontrol\ffunction.\fWhere\bs\f
the\fABS\fprevented\fwheel\flock\fup\fduring\fbr\bking,\fthe\ftr\bction\fcontrol\ffunction\fcontrols\f
wheel\fslip\fduring\f\bcceler\btion\f(longitudin\bl\fdyn\bmics)\f\bnd\fthe\fESP\fst\bbilizes\fthe\fvehicle\f
\bbout\fits\fvertic\bl\f\bxis.\f
Sensors\fme\bsure\fthe\fposition\fof\fthe\fsteering\fwheel,\fthe\fpressure\fin\fthe\fbr\bke\fm\bster\f
cylinder,\fthe\fy\bw\fvelocity\f(y\bw\fr\bte)\f\bnd\fthe\f\bcceler\btion\ftr\bnsverse\fto\fthe\fvehicle\f(l\bter\bl\f
\bcceler\btion).\fThis\fm\bkes\fit\fpossible\fto\fcomp\bre\fthe\fdriver's\fintention\fwith\fthe\fmoment\bry\f
vehicle\fbeh\bviour\fso\fth\bt\fin\fthe\fevent\fof\fthe\fvehicle\fbecoming\funst\bble,\fESP\fc\bn\finiti\bte\fthe\f
\bppropri\bte\fcorrective\f\bction.\f
The\fESP\frecognizes\fcritic\bl\fdriving\fconditions,\fsuch\f\bs\fp\bnic\fre\bctions\fin\fd\bngerous\f
situ\btions,\f\bnd\fst\bbilizes\fthe\fvehicle,\fwithin\fthe\fphysic\bl\flimits,\fby\findividu\blly\fbr\bking\fe\bch\f
wheel\f\bnd\fgiving\fengine\fcontrol\fintervention\fwithout\fneed\ffor\fthe\fdriver\fto\f\bctu\bte\fthe\f
br\bke\for\fthe\f\bcceler\btor\fped\bl.\f
St\bbility\f\bssist\fcomponents\f
The\fESP\fuses\fthe\fs\bme\fcomponents\f\bs\fthe\fABS\fprogr\bm\fwith\fthe\f\bddition\fof\fthe\ffollowing:\f
*\fSt\bbility\f\bssist\fmodule:\fThis\fis\f\btt\bched\fto\fthe\fHCU\f\bnd\fis\ffitted\finste\bd\fof\fthe\fABS\f
module.\fThe\fst\bbility\f\bssist\fmodule\fc\brries\fout\fthe\fs\bme\ffunction\f\bs\fthe\fABS\fmodule.\f
*\fY\bw\fr\bte\fsensor\f\bnd\f\bccelerometer:\fThis\fsensor\fcluster\fcombines\fthe\fy\bw\fr\bte\f\bnd\fthe\f
l\bter\bl\f\bcceler\btion\fsensors\fin\f\b\fsingle\fcomponent.\fThe\fsensor\fis\f\btt\bched\fthe\ffloor\f
crossmember.\f
*\fSteering\fwheel\frot\btion\fsensor:\fThis\fsensor\fme\bsures\fthe\frot\btion\fof\fthe\fsteering\fwheel.\f Item
1
2
3
\f
Pa\ft Numbe\f -
-
-
Стр. 1 из 2
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Page 351 of 4402

$FORD GALAXY 2006 Service Repair Manual Steering\bSystem\b\f\bGeneral\bInformation\b\f\b SpecificationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Lubricants,\bFluids,\bSealers\band\bAdhesives\b Steering\bWheel\bFree\bplay\b Turning\bEffor$

Page 361 of 4402

$FORD GALAXY 2006 Service Repair Manual 3.3.\b Remove\fthe\fdriver\f\bir\fb\bg\fmodule.\f\f R EFER\fto:\fDriver\fAir\fB\bg\fModule\f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f Remov\bl\f\bnd\fInst\bll\btion).\f 4. 4.\b Connect\fthe\f\bir$

3.3.\b
Remove\fthe\fdriver\f\bir\fb\bg\fmodule.\f\f
R EFER\fto:\fDriver\fAir\fB\bg\fModule\f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. 4.\b
Connect\fthe\f\bir\fb\bg\fsimul\btors\fto\fthe\fsub-h\brnesses\fin\fpl\bce\fof\fthe\fdriver\f\bir\fb\bg\f
m
odule\f\bt\fthe\ftop\fof\fthe\fsteering\fcolumn.\f
5. 5.\b
St\brt\fthe\fengine\f\bnd\fturn\fthe\fsteering\fwheel\ffrom\flock\fto\flock\fsever\bl\ftimes\funtil\f
t
he\fpower\fsteering\ffluid\fh\bs\fre\bched\fnorm\bl\foper\bting\ftemper\bture.\f
6. 6.\b
Using\f\b\fsuit\bble\ftorque\fwrench\f\bnd\fsocket,\fcheck\fthe\fsteering\fwheel\fturning\feffort.\f
7.7.\b
If\fthe\fsteering\fwheel\fturning\feffort\fis\fgre\bter\fth\bn\fthe\fspecific\btion,\finst\bll\f\b\fnew\f
s teering\fge\br.\fREFER\fto:\f\f
Specific\btions\f(211-00\fSteering\fSystem\f-\fGener\bl\fInform\btion,\fSpecific\btions),\f
St
eering\fGe\br\f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Steering\bColumn\bUniversal\bJoint\b
1. WARNING:\fM\bke\fsure\f\b\fnew\fsteering\fcolumn\fflexible\fcoupling\fbolt\fis\finst\blled.\f
1.\b Det\bch\fthe\fsteering\fcolumn\ffrom\fthe\fsteering\fge\br\fpinion.\f
Disc\brd\fthe\fsteering\fcolumn\fto\fsteering\fge\br\fpinion\fret\bining\fbolt.\f\f
2. 2.\b
Check\ffor\fsmooth\fmovement\fof\fthe\fsteering\fcolumn\funivers\bl\fjoint.\f
1
. Hold\fthe\fsteering\fcolumn\funivers\bl\fjoint\fyoke.\f
2.
Articul\bte\fthe\ffree\fyoke\fin\f\b\ffigure\fof\feight\fmovement.\f
If\fthe\fmovement\fis\fnot\fsmooth\for\fresist\bnce\fis\ffelt,\finst\bll\f\b\fnew\fsteering\fcolumn.\f
\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. 3.\b
Hold\fboth\fof\fthe\fsteering\fcolumn\funivers\bl\fjoint\fyokes\f\bnd\ftwist\fthem\fclockwise\f
\b
nd\fcounterclockwise.\f
If\fmovement\fis\ffelt,\finst\bll\f\b\fnew\fsteering\fcolumn.\f\f
RE

FER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
Стр. 7 из 8
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Page 363 of 4402

$FORD GALAXY 2006 Service Repair Manual Steering\bSystem\b\f\bGeneral\bInformation\b\f\b Steering\bGear\bChecks\bAfter\ba\bCollisionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diagnosis\band\bTesting\b General\bEquipment\b Items\fto\fbe\fo$

Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Steering\bGear\bChecks\bAfter\ba\bCollisionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquipment\b
Items\fto\fbe\fobserved\fwhen\fchecking\fthe\fsteering\fsystem\f
Th

e\ffollowing\flist\fof\fsteering\fge\br\fconditions\f\bnd\fthe\fmethods\fof\ftesting\fshould\fbe\ft\bken\f
into\f\bccount\fwhen\fc\brrying\fout\fchecks\fto\fthe\fsteering\fsystem:\f
If\fthe\fsteering\fge\br\fh\bs\fno\ff\bults\f\bfter\fcompleting\fthe\ffollowing\fchecks,\fdo\fnot\finst\bll\f\b\f
ne

w\fsteering\fge\br.\f\f
Surf\bce\fcorrosion\f\bnd\fm\brks\fon\fthe\ftie-rod\f\bre\f\bccept\bble.\f\f
When\fchecking\ffor\fturning\feffort\ftorque\fpe\bks\fin\fthe\fsteering\fge\br,\fturn\fthe\fsteering\f
wh

eel\ffrom\fsteering\flock\fstop\fto\fsteering\flock\fstop\fin\f\bpproxim\btely\f15\fseconds.\f\f
A\fste\bdy\fincre\bse\fof\fturning\feffort\ftorque\ffrom\fsteering\fcenter\fto\fsteering\flock\fstop\fis\f
\bcc

ept\bble.\f\f
When\fchecking\ffor\fpower\fsteering\ffluid\fle\bks,\fturn\fthe\fsteering\fwheel\fto\fthe\fsteering\flock\f
st

op\fin\f\bpproxim\btely\f10\fseconds.\f\f
Noises\ffrom\fthe\fpower\fsteering,\ffor\fex\bmple\fthe\fpower\fsteering\fpump\frelief\fv\blve,\f\bre\f
\bcc

ept\bble.\f\f
STEERING\fGEAR\fHOUSING\f
R\bise\f\bnd\fsupport\fthe\fvehicle.\f\f
RE

FER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f\bnd\fOper\btio
n).\f
Visu\blly\finspect\fthe\fsteering\fge\br\fhousing\ffor\fcr\bcks\f\bnd\fd\bm\bge.\fIf\fthe\fsteering\fge\br\f
ho

using\fis\fcr\bcked\for\fd\bm\bged,\finst\bll\f\b\fnew\fsteering\fge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TIE-RODS\f
Using\f\b\fstr\bight\fedge\f\bnd\ffeeler\fg\buge,\fcheck\fthe\ftie-rods\fto\fsee\fif\fthey\f\bre\fstr\bight.\fIf\f
th

e\fdist\bnce\fbetween\fthe\ftie-rod\f\bnd\fstr\bight\fedge\fis\fgre\bter\fth\bn\f0.5\fmm,\finst\bll\f\b\fnew\f
steering\fge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Check\fthe\ftightening\ftorque\fof\fthe\ftie-rod\fend\fto\fwheel\fknuckle\fnut.\f\f
RE

FER\fto:\f Tie\fRod\fEnd \f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
C

heck\fthe\ftightening\ftorque\fof\fthe\ftie-rod\fend\flocking\fnut.\f\f
RE
FER\fto:\f Tie\fRod\fEnd \f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
C

HECK\fFOR\fTURNING\fEFFORT\fTORQUE\fPEAKS\fIN\fTHE\fSTEERING\fGEAR\f
Lower\f\bnd\fsupport\fthe\fvehicle\fm\bking\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fjust\fcle\br\fof\fthe\f
fl

oor.\f\f
With\fthe\fignition\fswitch\fin\fposition\fI,\fslowly\fturn\fthe\fsteering\fwheel\ffrom\fsteering\flock\f
st

op\fto\fsteering\flock\fstop.\fIf\f\b\fturning\feffort\ftorque\fpe\bk\for\fjudder\fis\ffelt\fwhile\fturning\f
the\fsteering\fwheel,\fdet\bch\fthe\ftie-rods\ffrom\fthe\fwheel\fknuckles.\f\f
Slowly\fturn\fthe\fsteering\fwheel\ffrom\fsteering\flock\fstop\fto\fsteering\flock\fstop.\fIf\f\b\fturning\f
ef

fort\ftorque\fpe\bk\for\fjudder\fis\ffelt\fwhile\fturning\fthe\fsteering\fwheel,\finst\bll\f\b\fnew\fsteering\f
ge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
CHECK\fFOR\fPOWER\fSTEERING\fFLUID\fLEAKS\f
Lower\fthe\fvehicle.\f\f
Run\fthe\fengine\f\bt\f\b\ff\bst\fidle\f\bnd\fslowly\fturn\fthe\fsteering\fwheel\fto\fthe\fleft-h\bnd\fsteering\f
lo

ck\fstop.\fHold\fthe\fsteering\fwheel\fin\fthis\fposition\ffor\f5\fseconds\fwith\f\b\fturning\feffort\f
Feeler\fg\buge
Str\bight\fedge
Стр. 1 из 2
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Page 364 of 4402

$FORD GALAXY 2006 Service Repair Manual torque\fof\f15\fNm\f\bt\fthe\fsteering\fwheel\frim.\f\f Turn\fthe\fsteering\fwheel\f\bw\by\ffrom\fthe\fleft-h\bnd\fsteering\flock\fstop\ffor\f30\fseconds.\f\f Run\fthe\fengine\f\bt\f\b\ff\bst\fidl$

Page 365 of 4402

$FORD GALAXY 2006 Service Repair Manual Steering\bSystem\b\f\bGeneral\bInformation\b\f\b Power\bSteering\bSystem\bBleedingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f General\bProcedures\b Special\bTool(s)\b Mat erials\b 211-189\f Ad\bpter$

Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Power\bSteering\bSystem\bBleedingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
Special\bTool(s)\b
Mat

erials\b
211-189\f
Ad\bpter,\fPower\fSteering\fBleeding\f
416-D001\f
H\bnd\fV\bcuum\fPump/Pressure\fPump
\f
NameSpec\bf\bcat\bo\f
Hydr\bulic\fFluid\fDP-PSWSS-M2C204-A2\f/\f5U7J-M2C204-AA 1. Fill\fthe\fpower\fsteering\ffluid\freservoir\fto\fthe\fMAX\fm\brk.\f
Material\b Hydr\bulic\fFluid\fDP-PS\f(WSS-M2C204-
A2\f

/\f5U7J-M2C204-AA) \f
2. R

\bise\fthe\fvehicle\funtil\fthe\fro\bd\fwheels\f\bre\fcle\br\f
of\fthe\ffloor.\fSupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
3. St\brt\fthe\fengine\f\bnd\fslowly\fturn\fthe\fsteering\f wheel\ffrom\flock\fto\flock\f\bnd\f\bdd\fpower\fsteering\f
fluid\funtil\fthe\fpower\fsteering\ffluid\fin\fthe\fpower\f
steering\ffluid\freservoir\fdoes\fnot\fdrop.\f\f
4. Switch\fOFF\fthe\fengine\f\bnd\fex\bmine\fthe\fpower\f steering\fhose\fconnections,\fsteering\fge\br\fboots,\f
power\fsteering\fv\blve\fbody\f\bnd\fpower\fsteering\f
pump\ffor\fextern\bl\fle\bks.\f
5. Check\fthe\fpower\fsteering\ffluid\flevel.\fFill\fthe\f power\fsteering\ffluid\freservoir\fto\fthe\fMAX\fm\brk.\f
Material\b Hydr\bulic\fFluid\fDP-PS\f(WSS-M2C204-
A2 \f

/\f5U7J-M2C204-AA) \f
6. W

hen\fbleeding\fthe\fpower\fsteering\fsystem\fthe\f
v\bcuum\fwill\fdecre\bse.\fUsing\fthe\fspeci\bl\ftools,\f
m\bint\bin\f\b\fsufficient\fv\bcuum\fof\f38cm-Hg.\fIf\fthe\f
v\bcuum\fdecre\bses\fby\fmore\fth\bn\f5cm-Hg\fin\f5\f
minutes,\fthe\fsystem\fshould\fbe\fchecked\ffor\fle\bks.
\f
Spe\fial Tool(s)\b 211-189,\f416-D001\f
7. \f
\f 1. St\brt\fthe\fengine\f\bnd\fslowly\fturn\fthe\f
steering\fwheel\ffrom\flock\fto\flock\fonce;\fthen\f
turn\fthe\fsteering\fwheel\fto\fthe\fright,\fjust\f
off\fthe\fstop.\f
\f
\f
\f\f
Стр. 1 из 2
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$FORD GALAXY 2006 Service Repair Manual 2. Switch\fOFF\fthe\fengine.\f 3. Using\fthe\fspeci\bl\ftools,\fcre\bte\f\b\fv\bcuum\fof\f 38cm-Hg.\fM\bint\bin\fthe\fv\bcuum\funtil\fthe\f \bir\fis\fev\bcu\bted\ffrom\fthe\fsystem\f (minimum\fof\ffiv$

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