2006 FORD GALAXY engine

Run\fthe\fengine\f\bt\ff\bst\fidle\fwhilst\fm\bking\fsever\bl\fbr\bke\f\bpplic\btions.\f1
Pull\fthe\fbr\bke\fped\bl\fupw\brds.\f2
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fthe\frubber\fto\fthe\f
floor.\f3
M\bke\f\b\fh\brd\fbr\bke\f\bpplic\btion.\f4
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fbr\bke\fped\bl\f
rubber\fto\fthe\ffloor.\fThe\fbr\bke\fped\bl\fshould\freturn\fto\fits\forigin\bl\fposition.\f5
Does\fthe\fbr\bke\fped\bl\freturn\fto\fits\forigin\bl\fposition?\f
Yes Vehicle\fis\fOK.\f
No
GO\fto\fA2.\f\f
A2: CHECK FOR BRAKE PEDAL BINDING
Check\fthe\fbr\bke\fped\bl\fto\fm\bke\fsure\fit\fis\foper\bting\ffreely.\f1
Is\fthe\fbr\bke\fped\bl\foper\bting\ffreely?\f
Yes INSTALL\f\b\fnew\fbr\bke\fbooster.\fREFER\fto\fSection\f \f206-07\fPower\fBr\bke\f
Act

u\btion .\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No R

EPAIR\for\fINSTALL\fnew\fbr\bke\fped\bl\f\bnd\fbr\bcket.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
PINPOINT TEST B : BRAKES DRAG
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
B1: CHECK FOR BRAKE PEDAL RETURN
Run\fthe\fengine\f\bt\ff\bst\fidle\fwhilst\fm\bking\fsever\bl\fbr\bke\f\bpplic\btions\f1
Pull\fthe\fbr\bke\fped\bl\fupw\brds.\f2
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fthe\frubber\fto\fthe\f
floor.\f3
M\bke\f\b\fh\brd\fbr\bke\f\bpplic\btion.\f4
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fbr\bke\fped\bl\f
rubber\fto\fthe\ffloor.\fThe\fbr\bke\fped\bl\fshould\freturn\fto\fits\forigin\bl\fposition.\f5
Does\fthe\fbr\bke\fped\bl\freturn\fto\fits\forigin\bl\fposition?\f
Yes Vehicle\fis\fOK.\f
No
GO\fto\fB2.\f\f
B2: CHECK FOR BRAKE PEDAL BINDING
Check\fthe\fbr\bke\fped\bl\fto\fm\bke\fsure\fit\fis\foper\bting\ffreely.\f1
Is\fthe\fbr\bke\fped\bl\foper\bting\ffreely?\f
Yes INSTALL\f\b\fnew\fbr\bke\fbooster.\fREFER\fto\fSection\f \f206-07\fPower\fBr\bke\f
Act

u\btion .\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No
R

EPAIR\for\fINSTALL\fnew\fbr\bke\fped\bl\f\bnd\fbr\bcket.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
PINPOINT TEST C : SLOW OR INCOMPLETE BRAKE PEDAL RETURN
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
C1: CHECK FOR BRAKE PEDAL RETURN
Run\fthe\fengine\f\bt\ff\bst\fidle\fwhilst\fm\bking\fsever\bl\fbr\bke\f\bpplic\btions.\f1
Pull\fthe\fbr\bke\fped\bl\fupw\brds.\f2
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fthe\frubber\fto\fthe\f
floor.\f3
Стр. 4 из 7
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Component Tests
Brake Booster 1. 1.
Inspect\f\bll\fhoses\f\bnd\fconnections.\fAll\funused\fv\bcuum\fconnectors\fshould\fbe\f
c
\bpped.\fHoses\f\bnd\ftheir\fconnections\fshould\fbe\fcorrectly\fsecured\f\bnd\fin\fgood\f
condition\fwith\fno\fholes\f\bnd\fno\fcoll\bpsed\f\bre\bs.\fInspect\fthe\fbr\bke\fbooster\fcheck\f
v\blve\ffor\fd\bm\bge.\f
2. 2.
Check\fthe\fhydr\bulic\fbr\bke\fsystem\ffor\fle\bks\for\flow\ffluid.\f
3

. 3.
With\fthe\ftr\bnsmission\fin\fPARK\f(\butom\btic\ftr\bnsmission),\fstop\fthe\fengine\f\bnd\f
o
per\bte\fthe\fp\brking\fbr\bke.\fOper\bte\fthe\fbr\bke\fped\bl\fsever\bl\ftimes\fto\fexh\bust\f\bll\f
v\bcuum\fin\fthe\fsystem.\f
4. 4.
With\fthe\fengine\fturned\fOFF\f\bnd\f\bll\fv\bcuum\fin\fthe\fsystem\fexh\busted\foper\bte\fthe\f
b
r\bke\fped\bl\f\bnd\fhold\fit\fdown.\fSt\brt\fthe\fengine.\fIf\fthe\fv\bcuum\fsystem\fis\foper\bting,\f
the\fbr\bke\fped\bl\fwill\ftend\fto\fmove\fdownw\brd\funder\fconst\bnt\ffoot\fpressure.\fIf\fno\f
motion\fis\ffelt,\fthe\fv\bcuum\fbooster\fsystem\fis\fnot\ffunctioning.\f
5. 5.
Remove\fthe\fv\bcuum\fhose\ffrom\fthe\fbr\bke\fbooster.\fM\bnifold\fv\bcuum\fshould\fbe\f
\b
v\bil\bble\f\bt\fthe\fbr\bke\fbooster\fend\fof\fthe\fhose\fwith\fthe\fengine\f\bt\fidle\fspeed\f\bnd\fthe\f
tr\bnsmission\fin\fPARK\for\fNEUTRAL.\fM\bke\fsure\fth\bt\f\bll\funused\fv\bcuum\foutlets\f\bre\f
correctly\fc\bpped,\fhose\fconnectors\f\bre\fcorrectly\fsecured\f\bnd\fv\bcuum\fhoses\f\bre\fin\f
good\fcondition.\fWhen\fit\fis\fest\bblished\fth\bt\fm\bnifold\fv\bcuum\fis\f\bv\bil\bble\fto\fthe\f
br\bke\fbooster,\fconnect\fthe\fv\bcuum\fhose\fto\fthe\fbr\bke\fbooster\f\bnd\frepe\bt\fStep\f3.\fIf\f
no\fdownw\brd\fmovement\fof\fthe\fbr\bke\fped\bl\fis\ffelt,\fthe\fv\bcuum\fbooster\fsystem\fis\f
not\ffunctioning.\f
6. 6.
Run\fthe\fengine\ffor\f\b\fminimum\fof\f10\fseconds\f\bt\ff\bst\fidle.\fStop\fthe\fengine\f\bnd\flet\f
t
he\fvehicle\fst\bnd\ffor\f10\fminutes.\fThen,\foper\bte\fthe\fbr\bke\fped\bl\fwith\f\bpproxim\btely\f
98N\f(20\flb)\fof\fforce.\fThe\fped\bl\ffeel\f(br\bke\f\bpplic\btions)\fshould\fbe\fthe\fs\bme\f\bs\f
noted\fwith\fthe\fengine\frunning.\fIf\fthe\fbr\bke\fped\bl\ffeels\fh\brd\f(no\fpower\f\bssist),\f
inst\bll\f\b\fnew\fcheck\fv\blve\f\bnd\fthen\frepe\bt\fthe\ftesting.\fIf\fthe\fbr\bke\fped\bl\fstill\ffeels\f
h\brd,\finst\bll\f\b\fnew\fbr\bke\fbooster.\fIf\fthe\fbr\bke\fped\bl\fmovement\ffeels\fspongy,\fbleed\f
the\fbr\bke\fsystem.\fRefer\fto\fGener\bl\fProcedures.\f
Brake Master C\blinder
Usu\blly,\fthe\ffirst\f\bnd\fstrongest\findic\btor\fof\f\bnything\fwrong\fin\fthe\fbr\bke\fsystem\fis\f\b\ffeeling\f
t h

rough\fthe\fbr\bke\fped\bl.\fIn\fdi\bgnosing\fthe\fcondition\fof\fthe\fbr\bke\fm\bster\fcylinder,\fcheck\f
M\bke\f\b\fh\brd\fbr\bke\f\bpplic\btion.\f4
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fbr\bke\fped\bl\f
rubber\fto\fthe\ffloor.\fThe\fbr\bke\fped\bl\fshould\freturn\fto\fits\forigin\bl\fposition.\f5
Does\fthe\fbr\bke\fped\bl\freturn\fto\fits\forigin\bl\fposition?\f
Yes Vehicle\fis\fOK.\f
No GO\fto\fC2 .\f\f
C2: CHECK FOR BRAKE PEDAL BINDING
Check\fthe\fbr\bke\fped\bl\fto\fm\bke\fsure\fit\fis\foper\bting\ffreely.\f1
Is\fthe\fbr\bke\fped\bl\foper\bting\ffreely?\f
Yes
INSTALL\f\b\fnew\fbr\bke\fbooster.\fREFER\fto\fSection\f \f206-07\fPower\fBr\bke\f
Ac t

u\btion .\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No R

EPAIR\for\fINSTALL\fnew\fbr\bke\fped\bl\f\bnd\fbr\bcket.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
Стр. 5 из 7
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Front D\bsc Br\fke - Spec\bf\bc\ft\bonsS-MAX/G\bl\bxy\f2006.5\f(02/2006
Front D\bsc Br\fke Spec\bf\bc\ft\bon
* When the d\bsc\frd th\bckness h\fs been re\fched, \bnst\fll \f new br\fke d\bsc \fnd br\fke p\fds.
For \fdd\bt\bon\fl \bnform\ft\bon, refer to: Br\fke P\fds (206-03 Front D\bsc Br\fke, Remov\fl \fnd Inst\fll\ft\bon).
** When the d\bsc\frd th\bckness h\fs been re\fched, \bnst\fll new br\fke p\fds.
For \fdd\bt\bon\fl \bnform\ft\bon, refer to: Br\fke P\fds (206-
03 Front D\bsc Br\fke, Remov\fl \fnd Inst\fll\ft\bon).
Descrip\bion
Br\bke\fdisc\fdi\bmeter\f-\fAll\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\fengine
Br\bke\fdisc\fdi\bmeter\f-\fVehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\fengine
New\fbr\bke\fdisc\fnomin\bl\fthickness
Worn\fbr\bke\fdisc\fdisc\brd\fthickness\f*\f
M\bximum\fbr\bke\fdisc\fthickness\fv\bri\btion
Worn\fbr\bke\fp\bd\fdisc\brd\fthickness**
M\bximum\fbr\bke\fdisc\frunout\f(inst\blled)
Стр. 1 из 1
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Front D\bsc Br\fke - Br\fke P\fdsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\fl \fnd Inst\fll\ft\bon
Spec\b\fl Tool(s)
M\ft

er\b\fls
Remov\fl
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\fengine\f
Al

l\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
engine\f
206-005\f
Retr\bctor,\fBr\bke\fC\bliper\fPiston
\f
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
1. Refer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. WARNING:\fThe\fbr\bke\fc\bliper\fhousing\f
T o

rx\fbolts\fmust\fnot\fbe\fremoved.\f
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
pl\bced\fon\fthe\fbr\bke\fhose.\f\f Torque:\b 28\fNm
\f
5. \f
\f
\f\f
\f\f
\f\f
Стр. 1 из 3
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All\fvehicles\f
Inst\fll\ft\bon All\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
en

gine\f
6.
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
p l

\bced\fon\fthe\fbr\bke\fhose.\f\f
Torque:\b 28\fNm
\f
7.NOTE:\fNote\fthe\fposition\fof\fthe\fbr\bke\fp\bds\fto\f
\bi
d\finst\bll\btion.\f
8. Spec\fal\bTool(s):\b 2
06-005\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fm\bting\f
f \b

ces\f\bre\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl\f
\bnd\fth\bt\fno\fgre\bse\fis\f\bpplied\fto\fthe\fbr\bke\f
p\bd\fguides.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. \f
\f\f
\f\f
\f\f
Стр. 2 из
3
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Front D\bsc Br\fke - Br\fke C\fl\bperS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\fl \fnd Inst\fll\ft\bon
Gener\fl Equ\bpment
Remov\fl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\fengine\f
A l

l\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
engine\f
Hose\fcl\bmp(s)
1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen

er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\b r

e\fse\bled.\f
General \bqui\fment: Ho
se\fcl\bmp(s)\f
Loo
sen: 90
°\f
4. \f
5. WARNING:\fThe\fbr\bke\fc\bliper\fhousing\f
T o

rx\fbolts\fmust\fnot\fbe\fremoved.\f
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
pl\bced\fon\fthe\fbr\bke\fhose.\f\f Torque: 28\fNm
\f
6. \f
\f\f
\f\f
\f\f
\f\f
Стр. 1 из
3
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All\fvehicles\f
Inst\fll\ft\bon All\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
en

gine\f
7.
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
p l

\bced\fon\fthe\fbr\bke\fhose.\f\f
Torque: 28\fNm
\f
8.NOTE:\fNote\fthe\fposition\fof\fthe\fbr\bke\fp\bds\fto\f
\bi
d\finst\bll\btion.\f
9. Torque: 1
8\fNm\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fm\bting\f
f \b

ces\f\bre\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl\f
\bnd\fth\bt\fno\fgre\bse\fis\f\bpplied\fto\fthe\fbr\bke\f
p\bd\fguides.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. \f
\f
\f\f
\f\f
Стр. 2 из 3
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conditions.\f
*\fS\bfety,\fthe\fvehicle\fc\bn\fbe\fslowed\fdown\fwith\fthe\fEPB\fif\fthe\fhydr\bulics\fof\fthe\fbr\bke\fsystem\f
f\bil\fwhile\fdriving.\fThe\fsystem\fis\f\butom\btic\blly\fcoordin\bted\fwith\fthe\fABS\fsystem\fto\fprevent\f
the\fbr\bked\fwheels\ffrom\flocking.\f
The\fsystem\fcomprises\fthe\ffollowing\fcomponents:\f
*\fEPB\fmodule:\fThis\fis\floc\bted\fin\fthe\fre\br\fstow\bge\f\bre\b,\fbehind\fthe\fleft-h\bnd\fre\br\fqu\brter\f
trim\fp\bnel.\fThe\fmodule\fis\fthe\fsystem\fcontrol\funit\f\bnd\foper\btes\fthe\fre\br\fbr\bke\fc\blipers\f\bs\f
required\fusing\finform\btion\ffrom\fthe\fEPB\fswitch,\fthe\fignition\fkey\f\bnd\fv\brious\fsystem\fd\bt\b\f
from\fthe\fhigh-speed\fCAN\fBus.\f
*\fEPB\fSwitch:\fThis\fis\f\b\fpush-pull\ftype\fswitch\f\bnd\fis\floc\bted\fin\fthe\ffloor\fconsole.\fTo\frele\bse\f
the\fEPB,\fpush\fthe\fEPB\fswitch\fdown.\fTo\feng\bge\fthe\fEPB,\fpull\fthe\fEPB\fswitch\fup.\f
*\fEPB\fActu\btors:\fThese\f\bre\f\btt\bched\fto\fthe\fleft\f\bnd\fright-h\bnd\fre\br\fbr\bke\fc\bliper\fhousings.\f
They\fuse\f\bn\felectric\fmotor\fto\foper\bte\fthe\fc\blipers\fby\fturning\f\b\fthre\bded\fspindle\fwithin\f\b\f
pressure\fnut\fth\bt\fpresses\f\bg\binst\fthe\fbr\bke\fc\bliper\fpiston.\f
Modes\fof\fOper\btion:\f
St\btic\fMode\f(vehicle\fst\btion\bry):\fFull\f\bpplic\btion\f\bnd\frele\bse\fof\fthe\fre\br\fbr\bkes\fis\fpossible.\f
The\fp\brking\fbr\bke\fwill\fonly\frele\bse\fif\fthe\fbr\bke\fped\bl\for\fclutch\fped\bl\fis\fdepressed\f\bt\fthe\f
s\bme\ftime\f\bs\frele\bsing\fthe\fEPB\fswitch,\for\fwhen\fthe\fvehicle\fis\fdriven\f\bw\by.\f
Key\fOut\fApply:\fThe\fp\brking\fbr\bke\fis\f\butom\btic\blly\f\bpplied\f(\buto\fcl\bmp)\fwhen\fthe\fignition\f
key\fis\fremoved\ffrom\fthe\fignition\fswitch.\f
Dyn\bmic\fMode\f(vehicle\fin\fmotion):\fThe\fp\brking\fbr\bke\fis\fgr\bdu\blly\f\bctiv\bted\fwhen\fthe\fEPB\f
switch\fis\f\bpplied\f\bnd\frele\bsed\fwhen\fthe\fEPB\fswitch\fis\frele\bsed.\f
Drive\fAw\by\fAssist:\fThis\fsystem\fen\bbles\fthe\fdriver\fto\fdrive\f\bw\by\fon\f\bn\fincline\fwithout\fthe\f
vehicle\frolling\fb\bck\funintention\blly.\fAfter\fstopping\fthe\fvehicle\fon\f\bn\fincline\for\f\b\fdescent\f
\bnd\fthe\fp\brking\fbr\bke\fis\f\bpplied,\fit\fwill\fbe\frele\bsed\fwhen\foper\bting\fthe\f\bcceler\btor\fped\bl\f
without\f\bny\ffurther\fdriver\fintervention.\f
Disc\fTemper\bture\fMode:\fIf\f\bfter\fbringing\fthe\fvehicle\fto\f\b\fh\blt\fthe\fre\br\fbr\bke\fdiscs\f
temper\bture\fexceeds\f300°C,\fthe\fp\brking\fbr\bke\fwill\fbe\f\bctiv\bted\f\bnd\fwill\fnot\frele\bse\funtil\f
the\fbr\bke\fdiscs\fh\bve\fsufficiently\fcooled.\f
St\bll\fApply:\fIf\fthe\fengine\fis\fst\blled\fthe\fp\brking\fbr\bke\fis\f\butom\btic\blly\f\bpplied.\f
Service\fmode\f\bctiv\btion\f\bnd\fde\bctiv\btion\f
On\fvehicles\fwith\fElectronic\fP\brking\fBr\bke\f(EPB)\fit\fis\frequired\fto\f\bctiv\bte\fthe\fservice\fmode\f
before\f\bny\fwork\fis\fst\brted.\fAlso\fthe\fde\bctiv\btion\fof\fthe\fservice\fmode\fis\frequired\f\bfter\fthe\f
rep\bir.\fThe\fService\fmode\fc\bn\fbe\f\bctiv\bted\feither\fusing\fthe\fvehicle\fsystem\for\fusing\fthe\fFord\f
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Gener\bl\fProcedures.\f
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refer\fto\f206-05\fP\brking\fBr\bke\f\bnd\fActu\btion,\fGener\bl\fProcedures.\f
Стр. 2 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G504930&gui...procarmanuals.com
http://vnx.su