Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\bClimate\bControl\b\fystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Refer\bto\bWiring\bDiagrams\b\fection\b412-00,\bfor\bschematic\band\bconnector\b
in
formation.\b\b
\fpecial\bTool(s)\b
Ge
neral\bEquipment\b
Inspection\band\bTesting\b 1. 1.\b
VERIFY\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\fCHECK\ffor\f\bny\fobvious\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
N
OTE:\fEnsure\fcorrect\flocking\fof\fwiring\fh\brness\fconnect
or.\f
Visual\bInspection\b
3. 3.\b
RECTIFY\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\f
b
efore\fperforming\f\bny\ffurther\ftests.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
4. 4.\b
If\fthe\fconcern\fpersists\f\bfter\fthe\fvisu\bl\finspection,\fPERFORM\f\b\ff\bult\fdi\bgnosis\fon\f
t
he\felectronic\fengine\fm\bn\bgement,\fthe\fch\brging\fsystem,\fthe\fgeneric\felectronic\f
module\f(GEM)\f\bnd\fthe\finstrument\fcluster\f(vehicles\fwith\fEATC:\f\blso\fre\bd\fout\fthe\f
f\bult\fmemory\fof\fthe\fEATC)\fwith\fthe\f Ford\f\bpproved\fdi\bgnostic\ftool\f\bnd\fRECTIFY\f\bny\f
dis
pl\byed\ff\bults\fin\f\bccord\bnce\fwith\fthe\fdispl\byed\ff\bult\fdescription.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
5. 5.\b
On\f\b\fvehicle\fwithout\fstored\ff\bult(s),\fcontinue\f\bccording\fto\fthe\fSymptom\fCh\brt\f\bnd\f
t
he\fcorresponding\fsymptom.\f
6. 6.\b
Following\fchecking\for\felimin\btion\fof\fthe\ff\bult(s)\f\bnd\f\bfter\fcompletion\fof\foper\btions,\f
the\ff\bult\fmemories\fof\f\bll\fvehicle\fmodules\fmust\fbe\fREAD\fOUT\f\bnd\f\bny\fstored\ff\bults\f
must\fbe\fDELETED.\fREAD\fOUT\f\bll\ff\bult\fmemories\f\bg\bin\ffollowing\f\b\fro\bd\ftest.\f
Fault\bMemory\bInterrogation\bwithout\bthe\bFord\bapproved\bdiagnostic\btool\b-\bvehicles\b
with\belectronic\bautomatic\btemperature\bcontrol\b(EATC)\b
Termin\bl\fProbe\fKit\f
418-S035\f
Digit\bl\fMultimeter\f(comp\btible\fwith\fK-type\f
thermocouple)
Ford\fdi\bgnostic\fequipment
Refriger\bnt\fcenter
Thermometer\f-\fFluke\f80\fPK-8\f(FSE\fnumber\f260\f
4102\f001\f07)
Mechanica\bE\bectrica\b
Refriger\bnt\flines\f\f
Condenser\f\f
Cool\bnt\flevel\f\f
Drive\fbelt\f\f
A/C\fcompressor\fFuses\f\f
Wiring\fh\brness\f\f
Connector\f
\f\f
Стр. 1 из
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http://vnx.su
Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\bAuxiliary\bClimate\bControlS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Refer\bto\bWiring\bDiagrams\b\fection\b412-03A,\bfor\bschematic\band\bconnector\b
in
formation.\b\b
\fpecial\bTool(s)\b
Ge
neral\bEquipment\b
Inspection\band\bTesting\b 1. 1.\b
VERIFY\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\fCHECK\ffor\f\bny\fobvious\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
N
OTE:\fEnsure\fcorrect\flocking\fof\fwiring\fh\brness\fconnect
ors.\f
Visual\bInspection\b
3. 3.\b
RECTIFY\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\f
b
efore\fperforming\f\bny\ffurther\ftests.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
4. 4.\b
If\fthe\fconcern\fis\fstill\fpresent\f\bfter\fthe\fvisu\bl\finspection,\fperform\ff\bult\fdi\bgnosis\fon\f
t
he\felectronic\fengine\fm\bn\bgement,\fthe\fch\brging\fsystem,\fthe\fgeneric\felectronic\f
module\f(GEM),\fthe\finstrument\fcluster,\fthe\felectronic\f\butom\btic\ftemper\bture\fcontrol\f
(EATC)\f\bnd\fthe\f\buxili\bry\fclim\bte\fcontrol\fmodule\fusing\fWDS\f\bnd\fRECTIFY\fthe\ff\bult
(s)\fdispl\byed\fin\f\bccord\bnce\fwith\fthe\ff\bult\fdescription.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
5. 5.\b
On\f\b\fvehicle\fwithout\fstored\ff\bult(s),\fcontinue\f\bccording\fto\fthe\fSymptom\fCh\brt\f\bnd\f
t
he\fcorresponding\fsymptom.\f
6. 6.\b
Following\fchecking\for\felimin\btion\fof\fthe\ff\bult(s)\f\bnd\f\bfter\fcompletion\fof\foper\btions,\f
the\ff\bult\fmemories\fof\f\bll\fvehicle\fmodules\fmust\fbe\fREAD\fOUT\f\bnd\f\bny\fstored\ff\bults\f
must\fbe\fDELETED.\fREAD\fOUT\f\bll\ff\bult\fmemories\f\bg\bin\ffollowing\f\b\fro\bd\ftest.\f
Trouble\bcode\btable\b-\bvehicles\bwith\bauxiliary\bclimate\bcontrol\b
Trouble\bcode\btable\b-\bauxiliary\bclimate\bcontrol\b
Termin\bl\fProbe\fKit\f
418-S035\f
Digit\bl\fMultimeter\f(comp\btible\fwith\fK-type\f
thermocouple)
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Refriger\bnt\fcenter
Thermometer\f-\fFluke\f80\fPK-8\f(FSE\fnumber\f260\f
4102\f001\f07)
Mechanica\bE\bectrica\b
Refriger\bnt\flines\f\f
Condenser\f\f
Drive\fbelt\f\f
A/C\fcompressor\fFuses\f\f
Wiring\fh\brness\f\f
Connector\f
\f\f
Стр. 1 из 20
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G548831&gui...procarmanuals.com
http://vnx.su
Auxiliar\b Clima\fe Con\frol - Fuel Fired Boos\fer
Hea\ferS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Ins\falla\fion
General Equipmen\f
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Hose\fcl\bmp\fremover/inst\bller
1. Refer\fto:\fPetrol\f\bnd\fPetrol-
Eth\bnol\fFuel\fSystems\fHe\blth\f
\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\fInform\btion,\f
Description\f\bnd\fOper\btion).\f
Refer\fto:\fDiesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-
00\fGener\bl\fInform\btion,\fDescription\f\bnd\f
Oper\btion).\f
2.
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\fse\bled.
General \bqui\fment: Hose\fcl\bmp\fremover/inst\bller \f
3. Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
4. \f
5.
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\fse\bled.
Refer\fto:\f Spring\fLock\fCouplings \f(310-00\fFuel\fSystem\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
Torque: 8\fNm
\f
\f\f
\f
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G549271&gui...procarmanuals.com
http://vnx.su
Auxiliar\b Clima\fe Con\frol - Fuel Fired
Boos\fer Hea\fer Fuel PumpS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\falla\fion
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f\f
Ins\falla\fion 1. Refer\fto:\f
Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf
orm\btion,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des
cription\f\bnd\fOper\btion).\f
2. CAUTION:\fAll\fopenings\fmust\fbe\fclosed.\f
U s
e\fnew\fbl\bnking\fc\bps.\f
Refer\fto:\f Sp
ring\fLock\fCouplings \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
Torque:\b 8\fNm
\f
1. Inst\bll\fthe\fcomponents\fin\freverse\forder.\f
\f\f
Стр. 1 из
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G841422&gui...procarmanuals.com
http://vnx.su
M\blfunction\fIndic\btor\fL\bmp\f(MIL)\f
Low\ffuel\flevel\findic\btor\f(\bt\f\bbout\f8L\ft\bnk\fcontents)\f
Anti-lock\fBr\bking\fsystem\f(ABS)\fW\brning\fIndic\btor\f
St\bbility\f\bssist\findic\btor\f
P\brking\fbr\bke\fw\brning\findic\btor\f
Br\bking\fsystem\findic\btor\f(h\bndbr\bke,\fbr\bke\ff\bult,\fbr\bke\ffluid)\f
Speedometer\f
Ch\brging\fsystem\fw\brning\findic\btor\f
Low\foil\fpressure\fw\brning\findic\btor\f
Mess\bge\fcenter\f
Se\bt\fbelt\findic\btor\f
Ice\fw\brning\findic\btor\f
Re\br\fFog\fL\bmp\fIndic\btor\f
Front\ffog\fl\bmp\findic\btor\f
T\bchometer\f
He\bdl\bmp\findic\btor\f
High\fbe\bm\findic\btor\f
The\finform\btion\f\bnd\fmess\bge\fcenter\findic\btor\fillumin\btes\fif\f\b\fnew\fmess\bge\fis\fstored\fin\fthe\f
in
form\btion\fdispl\by.\fDepending\fon\fthe\fimport\bnce\fof\fthe\fmess\bge,\fthe\fdispl\by\flights\fup\fred\f
or\fyellow\f\bnd\frem\bins\flit\funtil\fthe\fc\buse\fof\fthe\ff\bult\fis\frectified.\fWhen\fthe\fignition\fis\f
switched\foff,\ffl\bshing\fof\fthe\fdispl\by\fshows\fthe\fst\btus\fof\fthe\f\bl\brm\fsystem,\fhowever,\f\bll\f
other\fw\brnings\ft\bke\fprecedence\f\bnd\fc\bn\finterrupt\fthe\ffl\bshing.\f\f
The\finstrument\fcluster\fis\fused\f\bs\f\b\fg\btew\by\ffor\fthe\ffollowing\fsystems:\f
Audio\funit\f\f
Comp\bct\fdisc\f(CD)\fch\bnger\f\f
Video\fsystem\f\f
N\bvig\btion\fsystem\f(high\f\bnd\flow\flevel)\f\f
Cellul\br\fphone\fsystem\f
The\finstrument\fcluster\fg\btew\by\f\bllows\fd\bt\b\ffrom\fthe\fmodules\f\bnd\fsystems\fto\fcommunic\bte\f
t h
rough\fthe\fmid-
series\fcontroller\f\bre\b\fnetwork\f(CAN)\fbus\fto\fthe\fmodules,\fsystems\f\bnd\fd\bt\b\f
link\fconnector\f(DLC).\f
Mess\bge\fcenter\f
The\finform\btion\f\bnd\fmess\bge\fcenter\fis\f\b\fmonochrome\fdispl\by\f\bnd\findic\btes\fto\fthe\fdriver\f
the\ffollowing\finform\btion\f\bnd\fmess\bges\fin\f\b\ftext\for\fgr\bphic\bl\fdispl\by:\f
Odometer\f\f
Low\foil\fw\brning\findic\btor\f\f
Ch\bnge\foil\findic\btor\f\f
Br\bke\fp\bd\fwe\br\fw\brning\findic\btor\f\f
High\fcool\bnt\ftemper\bture\fw\brning\findic\btor\f\f
Powertr\bin\fw\brning\findic\btor\f\f
Low\fbr\bke\ffluid\fw\brning\findic\btor\f\f
Electronic\fp\brking\fbr\bke\fw\brning\findic\btor\f\f
Low\fw\bsher\ffluid\fw\brning\findic\btor\f\f
Low\ftire\fpressure\fw\brning\findic\btor\f\f
Door(s)\f\bj\br\findic\btors\f\f
Hood\f\bj\br\findic\btor\f\f
Liftg\bte\f\bj\br\findic\btor\f\f
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http://vnx.su
Ambient\f\bir\ftemper\bture\findic\btor\f\f
Electro-hydr\bulic\fpower\fsteering\f(EHPS)\fw\brning\findic\btor\f\f
EHPS\fselect\findic\btor\f\f
Clock/d\bte\f\f
Aver\bge\ffuel\feconomy\findic\btor\f\f
Aver\bge\fspeed\findic\btor\f\f
Dist\bnce\fto\fempty\findic\btor\f\f
Integr\bted\fdriver\finform\btion\f\f
Fuel\ffired\fbooster\fhe\bter\f(if\fequipped)\fset\fup\finform\btion\f\f
Vehicle\flocking\findic\btor\f\f
Vehicle\fsetting\f-\fself-test\fmode\f\f
W\bter-in-fuel\fw\brning\findic\btor\f\f
Tr\bns\bxle\fselector\findic\btor\f\f
Voice\frecognition\fst\btus\findic\btor\f\f
Power\fmode\fst\btus\findic\btor\f\f
Ch\brging\fsystem\fst\btus\findic\btor\f\f
B\bttery\fw\brning(s)\findic\btor\f
V\bhicl\bs with mid s\bri\bs instrum\bnt clust\br
\f\f
D\bscription
Glow\fplug\findic\btor\f
Speed\fcontrol\findic\btor\f
Active\fspeed\fcontrol\findic\btor\f
Ge\br\fch\bnge\findic\btor\f(ge\br\fch\bnge\frecommend\btion)\f
Air\fb\bg\fw\brning\findic\btor\f
Left-h\bnd\fturn\fsign\bl\findic\btor\f
Cool\bnt\ftemper\bture\fg\buge\f
Inform\btion\f\bnd\fmess\bge\fcenter\fdispl\by\f/\f\bl\brm\fsystem\fen\bbled\f
(when\fignition\foff)\f
Fuel\fLevel\fG\buge\f
Right-h\bnd\fturn\fsign\bl\findic\btor\f
M\blfunction\fIndic\btor\fL\bmp\f(MIL)\f
Low\ffuel\flevel\findic\btor\f(\bt\f\bbout\f8L\ft\bnk\fcontents)\f
It\bm
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http://vnx.su
Anti-lock\fBr\bking\fsystem\f(ABS)\fW\brning\fIndic\btor\f
St\bbility\f\bssist\findic\btor\f
P\brking\fbr\bke\fw\brning\findic\btor\f
Br\bking\fsystem\findic\btor\f(h\bndbr\bke,\fbr\bke\ff\bult,\fbr\bke\ffluid)\f
Speedometer\f
Ch\brging\fsystem\fw\brning\findic\btor\f
Low\foil\fpressure\fw\brning\findic\btor\f
Mess\bge\fcenter\f
Se\bt\fbelt\findic\btor\f
Ice\fw\brning\findic\btor\f
Re\br\fFog\fL\bmp\fIndic\btor\f
Front\ffog\fl\bmp\findic\btor\f
T\bchometer\f
He\bdl\bmp\findic\btor\f
High\fbe\bm\findic\btor\f
The\finform\btion\f\bnd\fmess\bge\fcenter\findic\btor\fillumin\btes\fif\f\b\fnew\fmess\bge\fis\fstored\fin\fthe\f
in
form\btion\fdispl\by.\fDepending\fon\fthe\fimport\bnce\fof\fthe\fmess\bge,\fthe\fdispl\by\flights\fup\fred\f
or\fyellow\f\bnd\frem\bins\flit\funtil\fthe\fc\buse\fof\fthe\ff\bult\fis\frectified.\fWhen\fthe\fignition\fis\f
switched\foff,\ffl\bshing\fof\fthe\fdispl\by\fshows\fthe\fst\btus\fof\fthe\f\bl\brm\fsystem,\fhowever,\f\bll\f
other\fw\brnings\ft\bke\fprecedence\f\bnd\fc\bn\finterrupt\fthe\ffl\bshing.\f\f
The\finstrument\fcluster\fis\fused\f\bs\f\b\fg\btew\by\ffor\fthe\ffollowing\fsystems:\f
Audio\funit\f\f
Comp\bct\fdisc\f(CD)\fch\bnger\f\f
Video\fsystem\f\f
N\bvig\btion\fsystem\f(high\f\bnd\flow\flevel)\f\f
Cellul\br\fphone\fsystem\f
The\finstrument\fcluster\fg\btew\by\f\bllows\fd\bt\b\ffrom\fthe\fmodules\f\bnd\fsystems\fto\fcommunic\bte\f
t h
rough\fthe\fmid-
series\fcontroller\f\bre\b\fnetwork\f(CAN)\fbus\fto\fthe\fmodules,\fsystems\f\bnd\fd\bt\b\f
link\fconnector\f(DLC).\f
Mess\bge\fcenter\f
The\finform\btion\f\bnd\fmess\bge\fcenter\fis\f\b\fl\brge\fmonochrome\fdispl\by\f\bnd\findic\btes\fto\fthe\f
driver\fthe\ffollowing\finform\btion\f\bnd\fmess\bges\fin\f\b\ftext\for\fgr\bphic\bl\fdispl\by:\f
Odometer\f\f
Low\foil\fw\brning\findic\btor\f\f
Ch\bnge\foil\findic\btor\f\f
Br\bke\fp\bd\fwe\br\fw\brning\findic\btor\f\f
High\fcool\bnt\ftemper\bture\fw\brning\findic\btor\f\f
Powertr\bin\fw\brning\findic\btor\f\f
Low\fbr\bke\ffluid\fw\brning\findic\btor\f\f
Electronic\fp\brking\fbr\bke\fw\brning\findic\btor\f\f
Low\fw\bsher\ffluid\fw\brning\findic\btor\f\f
Low\ftire\fpressure\fw\brning\findic\btor\f\f
Door(s)\f\bj\br\findic\btors\f\f
Hood\f\bj\br\findic\btor\f\f
Liftg\bte\f\bj\br\findic\btor\f\f
Ambient\f\bir\ftemper\bture\findic\btor\f\f
Electro-hydr\bulic\fpower\fsteering\f(EHPS)\fw\brning\findic\btor\f\f
EHPS\fselect\findic\btor\f\f
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http://vnx.su
Clock/d\bte\f\f
Aver\bge\ffuel\feconomy\findic\btor\f\f
Aver\bge\fspeed\findic\btor\f\f
Dist\bnce\fto\fempty\findic\btor\f\f
Integr\bted\fdriver\finform\btion\f\f
Fuel\ffired\fbooster\fhe\bter\f(if\fequipped)\fset\fup\finform\btion\f\f
Vehicle\flocking\findic\btor\f\f
Vehicle\fsetting\f-\fself-test\fmode\f\f
W\bter-in-fuel\fw\brning\findic\btor\f\f
Tr\bns\bxle\fselector\findic\btor\f\f
Voice\frecognition\fst\btus\findic\btor\f\f
Power\fmode\fst\btus\findic\btor\f\f
Ch\brging\fsystem\fst\btus\findic\btor\f\f
B\bttery\fw\brning(s)\findic\btor\f\f
R\bdio\fst\btion\findic\btor\f\f
Cellul\br\fphone\findic\btor\f\f
N\bvig\btion\fsystem\finform\btion\f\f
Ad\bptive\fSpeed\fControl\fIndic\btor\f\f
Tire\fpressure\fmonitoring\fsystem\findic\btor\f
V\bhicl\bs with high s\bri\bs instrum\bnt clust\br
\f\f
D\bscription
Displ\by\ffor\fselected\ffunctions\f(e.g.\f\budio\fsystem\f\bnd\ftelephone)\f
Anti-lock\fBr\bking\fsystem\f(ABS)\fW\brning\fIndic\btor\f
St\bbility\f\bssist\findic\btor\f
P\brking\fbr\bke\fw\brning\findic\btor\f
Al\brm\fsystem\fen\bbled\f(when\fignition\foff)\f
Air\fb\bg\fw\brning\findic\btor\f
M\blfunction\fIndic\btor\fL\bmp\f(MIL)\f
Low\foil\fpressure\fw\brning\findic\btor\f
N\bvig\btion\fdispl\by\f
Left-h\bnd\fturn\fsign\bl\findic\btor\f
Right-h\bnd\fturn\fsign\bl\findic\btor\f
It\bm 1
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Стр. 5 из 6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G999619&gui...procarmanuals.com
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