Module \bommuni\fations Network -
\bommuni\fations NetworkS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Testing
Spe\fial Tool(s)
Gen
eral Equipment
Inspe\ftion and Testing 1. 1.
CHECK\fthe\fconcern.\f
2
. 2.
Visu\blly\fCHECK\ffor\f\bny\fobvious\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isual Inspe\ftion
3. 3.
RECTIFY\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\f
b
efore\fperforming\f\bny\ffurther\ftests.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
4. 4.
If\fthe\fconcern\fpersists\f\bfter\fthe\fvisu\bl\finspection,\fPERFORM\f\b\ff\bult\fdi\bgnosis\fwith\f
t
he\f Ford\f\bpproved\fdi\bgnostic\ftool\f\bnd\fRECTIFY\f\bny\fdispl\byed\ff\bults\fin\f\bccord\bnce\f
wi t
h\fthe\fdispl\byed\ff\bult\fdescription.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
5. 5.
On\f\b\fvehicle\fwithout\fstored\ff\bult(s),\fPROCEED\f\bccording\fto\fthe\fSymptom\fCh\brt\f
\b
nd\fthe\fcorresponding\fsymptom.\f
6. 6.
After\ftesting\for\frectifying\fthe\ff\bult\f\bnd\f\bfter\fcompletion\fof\foper\btions,\fREAD\fOUT\f
t
he\ff\bult\fmemories\fof\f\bll\fvehicle\fmodules\f\bnd\fDELETE\f\bny\fstored\ff\bults.\fREAD\fOUT\f
\bll\ff\bult\fmemories\f\bg\bin\f\bfter\f\b\fro\bd\ftest.\f
Diagnosti\f Trouble \bode (DT\b) Table - Generi\f Ele\ftroni\f Module (GEM)
Termin\bl\fProbe\fKit\f
29-011A\f
Digit\bl\fMultimeter
Ford\f\bpproved\fdi\bgnostic\ftool
Electric\bl
Fuse(s).\f\f
Wiring\fh\brness.\f\f
Electric\bl\fconnectors.\f
DTCDe\fcriptionAction
B1131-
88No\fcommunic\btions\fpossible\fwith\fthe\fwiper\fmotor\fmodule.GO\fto\fPinpoint\f
Test\f T.\f
U0155-
00No\fcommunic\btions\fpossible\fwith\fthe\finstrument\fcluster.GO\fto\fPinpoint\f
Test\f AH.\f
U0129-
00No\fcommunic\btion\fwith\fthe\f\bnti-block\fbr\bke\fsystem\fmodule.GO\fto\fPinpoint\f
Test\f AC.\f
U0100-
00No\fcommunic\btions\fpossible\fwith\fthe\fpowertr\bin\fcontrol\fmodule\f
(PCM).GO\fto\fPinpoint\f
Test\f AG.\f
B112B-
88No\fcommunic\btions\fpossible\fwith\fthe\fsteering\fwheel\fmodule.GO\fto\fPinpoint\f
Test\f O.\f
B112C-
88No\fcommunic\btions\fpossible\fwith\fthe\finterior\fmonitoring\fsensor.GO\fto\fPinpoint\f
Test\f AA.\f
\f\f
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circuit\fVDB04BB\f(WH/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f6,\fcircuit\fVDB04L\f(WH/BU),\fwiring\fh\brness\fside.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAI12.\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fTCM\f\bnd\fsoldered\f
connection\fSP329\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
AI12: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE T\bM AND THE DATA LINK
\bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fTCM,\fconnector\fC1ET34,\fpin\f6,\fcircuit\f
VDB05BB\f(WH),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\fC3DB04,\fpin\f
14,\fcircuit\fVDB05Z\f(WH),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fTCM\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fTCM\f\bnd\fsoldered\f
connection\fSP332\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
PINPOINT TEST AJ : FAULTY \bOMMUNI\bATION BETWEEN THE MODULES -
MS \bAN BUS
CAUTION:\fThe\fme\bsurements\fbelow\fm\by\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
NOTE:\fF\bilure\fof\fthe\fcomplete\fMS\fCAN\fbus\fsystem\fc\bn\fbe\fc\bused\fby\fincorrectly\feng\bged\f
wiring\fh\brness\fconnectors\f\bt\fthe\fCJB\for\fin\fthe\fA-pill\br\f\bre\b.\fEnsure\fcorrect\flocking\fof\f
wiring\fh\brness\fconnector.\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
AJ1: \bHE\bK FUSE F26
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF26\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes GO\fto\fAJ2 .\f\f
No
R
ENEW\ffuse\fF26\f(5\fA).\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
AJ2: \bHE\bK THE VOLTAGE AT FUSE F26
Connect\fFuse\fF26\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF26\f(5\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
GO\fto\fAJ3 .\f\f
No
R
EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF26\fwith\fthe\f
\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
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Module \bonfi\furation - Pro\frammable
Module InstallationS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedures
1.NOTE:\fIn\forder\fto\fminimize\fmodule\f
v\b
ri\btions,\fdifferent\fequipment\flevels\f\bnd\f
function\blities\f\bre\fincorpor\bted\fin\fthe\fs\bme\f
module.\fFor\fthis\fre\bson,\fmodules\fmust\fbe\f
progr\bmmed\ffollowing\frepl\bcement.\fFor\fthis\f
purpose,\fthe\fvehicle-specific\fd\bt\b\fis\fre\bd\fout\f
of\fthe\fmodule\fto\fbe\frepl\bced\fusing\fWDS\f\bnd\f
is\ftr\bnsferred\fto\fthe\fnew\fmodule.\fIn\fthe\f
process,\fit\fis\f\blso\fpossible\fto\frepl\bce\folder\f
softw\bre\fversions\fwith\fmore\fup-to-d\bte\f
versions,\ffor\fex\bmple.\f
NOTE:\fIf,\fbefore\frepl\bcing\f\b\fmodule,\fit\fw\bs\f
not\fpossible\fto\fre\bd\fout\fthe\fvehicle-specific\f
d\bt\b\fusing\fWDS\f(the\fmodule\fto\fbe\frepl\bced\f
does\fnot\frespond)\fthen,\fduring\fprogr\bmming\f
of\fthe\fnew\fmodule,\fthe\fvehicle-specific\fd\bt\b\f
must\fbe\fentered\fm\bnu\blly\fvi\b\f\b\fselection\flist\f
in\fWDS\for\fvi\b\f\b\fcode\fwhich\fc\bn\fbe\fobt\bined\f
from\fthe\fTechnic\bl\fHotline.\f
NOTE:\fEnsure\fth\bt\fthe\fmost\fup-to-d\bte\f
softw\bre\fversion\fis\finst\blled\fin\fWDS.\f
In\forder\fto\fprogr\bm,\fselect\fthe\f"Inst\bll\f
p r
ogr\bmm\bble\fmodule"\fsubmenu\fin\fthe\f"Module\f
progr\bmming"\fmenu\ftool\fbox\f\bnd\fthen\ffollow\fthe\f
instructions.\f
2. NOTE:\fThe\fnumber\fof\fmodules\finst\blled\fin\f
th
e\fvehicle\fc\bn\fv\bry\f\bccording\fto\fequipment\f
level.\f The\ffollowing\fmodules\fmust\fbe\f
pr
ogr\bmmed\f\bfter\frepl\bcement:\f
Generic\felectronic\fmodule\f(GEM)\f
Powertr\bin\fcontrol\fmodule\f(PCM)\f
Instrument\fcluster\f(IC)\f
Anti-lock\fbr\bking\fsystem\fmodule\f(ABS)\f
Restr\bint\fcontrol\fmodule\f(RCM)\f
Electric\bl\fp\brking\fbr\bke\f(EPB)\f
3. N
OTE:\fIf,\fbefore\frepl\bcing\f\b\fPCM,\fit\fw\bs\fnot\f
po
ssible\fto\fre\bd\fout\fthe\fvehicle-specific\fd\bt\b\f
using\fWDS\f(the\fPCM\fto\fbe\frepl\bced\fdoes\fnot\f
respond),\fconfigur\btion\fof\fthe\fPCM\fmust\fbe\f
performed\ffollowing\fprogr\bmming.\fFor\fthis\f
purpose,\fthe\fvehicle-specific\fd\bt\b\fmust\fbe\f
entered\fm\bnu\blly.\f
In\forder\fto\fconfigure\fthe\fPCM,\fselect\fthe\f
"P
rogr\bmm\bble\fp\br\bmeters"\fsubmenu\fin\fthe\f
"Module\fprogr\bmming"\fmenu\ftool\fbox\f\bnd\fthen\f
follow\fthe\finstructions.\f
4. Following\fconfigur\btion\fof\fthe\fGEM,\fmodule- resetting\fof\fthe\fGEM\fusing\fWDS\fmust\fbe\f
performed.\fFor\fthis\fpurpose,\fselect\fthe\f
"Progr\bmm\bble\fp\br\bmeters"\fsubmenu\fin\fthe\f
"Module\fprogr\bmming"\fmenu\ftool\fbox\f\bnd\fthen\f
follow\fthe\finstructions\funder\fthe\f"GEM\freset"\f
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menu\fitem.\f
5. For\fvehicles\fwith\f\bnti-lock\fbr\bking\fsystem\f\bnd\f electronic\fst\bbility\fprogr\bm,\fthese\fmust\f\blso\fbe\f
configured\fusing\fWDS\ffollowing\frepl\bcement\fof\f
the\fl\bter\bl\f\bcceler\btion\fsensor,\fy\bw\fr\bte\fsensor\f
or\fpressure\fsensor.\fConfigur\btion\fis\fperformed\fin\f
the\f"Progr\bmm\bble\fp\br\bmeters"\fmenu\ftool\fbox.\f
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Wiring H\brnesses - \fngine Comp\brtment
Wiring H\brness—LHDS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Remov\bl \bnd Inst\bll\btion
Remov\bl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Remove\fthe\fright-\f\bnd\fleft-h\bnd\fhe\bdl\bmps.\f
Re
fer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Lig
hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Remove\fthe\fhydr\bulic\fcontrol\funit\f(HCU).\f
Refer\fto:\f Hydr\bulic\fControl\fUnit\f(HCU) \f(206-09A\f
An t
i-Lock\fControl,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f
5. \f
6. \f 7. \f
\f\f
\f\f
\f\f
\f\f
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Anti-Th\bft - P\fssiv\b - Anti-Th\bft - P\fssiv\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
D\bscription \fnd Op\br\ftion
Compon\bnt loc\ftion
\f\f
D\bscription
P\bssive\f\bnti-theft\f(PATS)\ftr\bnsponder\f
PATS\ftr\bnsceiver\f
Op\br\ftion
PAT
S\f
The\fPATS\fis\f\b\fp\bssive\fsystem\fdesigned\fto\fincre\bse\fthe\f\bnti-theft\fsecurity\fof\fthe\fvehicle.\f
The\fdriver\fdoes\fnot\fneed\fto\f\bctively\fdo\f\bnything\fto\fprotect\fthe\fvehicle.\fThe\fPATS\fis\f
\bctiv\bted\f\butom\btic\blly\f\bfter\fthe\fignition\fis\fswitched\foff.\f
The\fPATS\fsystem\fuses\fspeci\blly\fencoded\fkeys.\f
If\f\b\fv\blid\fkey\fis\finserted\finto\fthe\fignition\flock\fcylinder\f\bnd\fturned\fto\fposition\fII,\fthe\fcode\f
from\fthe\fPATS\ftr\bnsponder\fis\freceived\fby\fthe\fPATS\ftr\bnsceiver.\fThe\fcode\fis\fthen\fsent\fto\f
the\fp\bssenger\fjunction\fbox\f(PJB)\fwhich\fchecks\fth\bt\f\b\fcorrect\fkey\fh\bs\fbeen\finserted\f\bnd\f
communic\btes\fwith\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\fto\fen\bble\fthe\fengine\fto\fst\brt.\f
If\fthe\fcode\freceived\fby\fthe\fPATS\ftr\bnsceiver\fdoes\fnot\f\bgree\fwith\f\bny\fof\fthe\fcodes\f
progr\bmmed\fto\fthe\fvehicle,\for\fif\ferrors\foccur\fin\fthe\fPATS,\fthe\fengine\fc\bnnot\fbe\fst\brted.\f\f It\bm
1
2
\f
P\frt Numb\br -
-
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Anti-Th\bft - P\fssiv\b - Anti-Th\bft - P\fssiv\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Di\fgnosis \fnd T\bsting
R\bf\br to Wiring Di\fgr\fms S\bction 419-01B, for sch\bm\ftic \fnd conn\bctor
in
form\ftion.
G\bn\br\fl Equipm\bnt
Insp\bction \fnd V\brific\ftion
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isu\fl Insp\bction Ch\frt
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\frefer\fto\fthe\fDi\bgnostic\fTrouble\fCode\f(DTC)\f
I
ndex.\f
Di\fgnostic Troubl\b Cod\b (DTC) Ind\bx
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b
Ignition\flock\fcylinder\f\f
P\bssive\f\bnti-theft\fsystem\f(PATS)\fignition\fkey\f\f
Use\fof\f\b\fnon-encoded\fPATS\fignition\fkey\f\f
More\fth\bn\fone\fPATS\fkey\fin\fclose\fproximity\fof\fthe\fPATS\f
tr
\bnsceiver\f\f
Centr\bl\fjunction\fbox\f(CJB)\f\f
Powertr\bin\fcontrol\fmodule\f(PCM)\f\f
Instrument\fcluster\f
Fuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector
(s
)\f\f
Rel\by(s)\f\f
CJB\f\f
PCM\f\f
PATS\ftr\bnsceiver\f\f
Ignition\fswitch\f\f
Instrument\fcluster\f
\fTC\fescription/ConditionPossib\be SourceAction
9D1796Anti-theft\f\bl\brm\fhorn\fwith\f
integr\bl\fb\bttery\fintern\bl\ff\bilureAnti-theft\f\bl\brm\fhorn\f
with\fintegr\bl\fb\bttery
INSTALL\f\b\fnew\f\bnti-theft\f\bl\brm\f horn\fwith\fintegr\bl\fb\bttery.\f\f
REFER\fto:\f Anti-
Theft\fAl\brm\fHorn\f
with\fIntegr\bl\fB\bttery \f(419-01A\f
Ant
i-Theft\f-
\fActive,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.
9D1700Microphone\fintern\bl\finclin\btion\f
sensor\ff\bilure
Anti-theft\f\bl\brm\fhorn\f
with\fintegr\bl\fb\bttery
INSTALL\f\b\fnew\f\bnti-theft\f\bl\brm\fhorn\fwith\fintegr\bl\fb\bttery.\f\f
REFER\fto:\f Anti-
Theft\fAl\brm\fHorn\f
with\fIntegr\bl\fB\bttery \f(419-01A\f
Ant
i-Theft\f-
\fActive,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\f oper\btion.
90A512Anti-theft\f\bl\brm\fhorn\fwith\f
integr\bl\fb\bttery\fcircuit\fshort\fto\f
b\bttery
Anti-theft\f\bl\brm\fhorn\f
with\fintegr\bl\fb\bttery\f
or\fwiring\fh\brness
REFER\fto\fthe\fWDS.\fSelect\fthe\f PATS\ftest\f\bnd\ffollow\fthe\f
instructions\fon\fscreen.
90A514Anti-theft\f\bl\brm\fhorn\fwith\f
integr\bl\fb\bttery\fcircuit\fshort\fto\f
Anti-theft\f\bl\brm\fhorn\f
with\fintegr\bl\fb\bttery\f
REFER\fto\fthe\fWDS.\fSelect\fthe\f PATS\ftest\f\bnd\ffollow\fthe\f
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Anti-Th\bft - P\fssiv\b - Sp\fr\b K\by
Progr\fmmingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
G\bn\br\fl Proc\bdur\bs
1. A\fm\bximum\fof\feight\fkeyless\fentry\fremote\ftr\bn
smitters\fc\bn\fbe\fprogr\bmmed\fto\fthe\fcentr\bl\f
junction\fbox\f(CJB).\fProgr\bmming\fmust\fbe\fc\brried\f
out\f\bt\fthe\fs\bme\ftime\ffor\f\bll\fthe\fremote\f
tr\bnsmitters.\f
2. To\fenter\fprogr\bmming\fmode,\ffirst\fm\bke\fsure\f th\bt\fthe\fvehicle\fb\bttery\fis\ffully\fch\brged\f\bnd\fth\bt\f
the\f\bnti-theft\fsystem\fis\fnot\f\brmed\for\ftriggered.\f
3. M\bke\fsure\fth\bt\fthe\fturn\fsign\bl\fl\bmp\fswitch\fis\fin\f the\fOFF\fposition.\f
4. F\bsten\fthe\fs\bfety\fbelts\f\bnd\fclose\f\bll\fdoors\fto\f m\bke\fsure\fth\bt\fconflicting\fchimes\fdo\fnot\fsound\f
during\fprogr\bmming.\f\f
5. The\fignition\fswitch\fmust\fbe\fturned\fto\fposition\fII\f ex\bctly\ffour\ftimes\fduring\fremote\ftr\bnsmitter\f
progr\bmming.\fF\bilure\fto\ffollow\fthis\finstruction\f
m\by\fresult\fin\fincorrect\fremote\ftr\bnsmitter\f
progr\bmming.\f
6. Turn\fthe\fignition\fswitch\ffrom\fposition\f0\fto\f position\fII\ffour\ftimes\fex\bctly\fwithin\fsix\fseconds.\f
7. Turn\fthe\fignition\fswitch\fto\fposition\fI.\f
8. Press\f\bnd\fhold\fone\fof\fthe\fbuttons\fon\fthe\fremote\f tr\bnsmitter.\f\f
9. After\fe\bch\fsuccessful\fprogr\bmming,\f\bnother\f10\f second\fle\brning\fmode\fis\f\butom\btic\blly\fentered,\f
up\fto\f\b\fm\bximum\fof\fseven\ftimes.\f
10. To\fprogr\bm\f\bddition\bl\fremote\ftr\bnsmitters,\f repe\bt\fstep\f9.\f
11.
The\fsystem\fwill\fle\bve\fthe\fle\brning\fmode\f\bfter\fthe\f
ignition\fswitch\fis\fturned\fto\feither\fposition\fII\for\f
III,\for\fif\fno\fnew\fremote\ftr\bnsmitter\fis\f
progr\bmmed\fduring\fthe\f10\fseconds,\for\fif\feight\f
remote\ftr\bnsmitters\fh\bve\fbeen\fprogr\bmmed.\f
12. An\fincorrect\fprogr\bmming\fprocedure\fdoes\fnot\f \bffect\fthe\fstored\fcodes.\f
13. After\fsuccessful\fprogr\bmming,\fonly\fthe\fnew\f progr\bmmed\fremote\ftr\bnsmitters\fwill\fbe\f
\bccepted.\f\f
14. Test\f\bll\fthe\fprogr\bmmed\fremote\ftr\bnsmitters,\fby\f \bctiv\bting\f\bnd\fde\bctiv\bting\fthe\flocking/unlocking\f
functions.\f
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