2006 FORD GALAXY wheel

Front En\b Sheet \fetal Repairs - Fen\ber
Apron Panel ReinforcementS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
NOTE:\f\f
If\fpossible,\fit\fis\fbetter\fto\fperform\f\b\fp\brti\bl\frepl\bcement\fof\fthe\fouter\f\bnd\finner\f\bpron\f
p\bn

el\freinforcements\fr\bther\fth\bn\f\b\ffull\frepl\bcement,\f\bs\fthis\foffers\fsignific\bnt\ftime\f
s\bvings\fin\fterms\fof\fthe\finst\bll\btion\fwork\frequired\fin\fthe\finner\fA-pill\br\f\bre\b.\f\f

The\fp\brti\bl\frepl\bcement\foptions\fshown\f(see\fillustr\btions\fE77709\f\bnd\fE77710)\fdo\fnot\f
re

quire\fthe\fMIG\fweld\fse\bms\fon\fthe\fA-pill\br\fto\fbe\fsep\br\bted.\f\f

The\frep\bir\fshown\fonly\fdescribes\f\b\fcomplete\frepl\bcement\fin\ffull.\f 1.
R
eplacement parts
\f

Outer\f\bpron\fp\bnel\freinforcement\f

Inner\f\bpron\fp\bnel\freinforcement\f
1 .

Gener\bl\finform\btion\f
Necess\bry\fremov\bl\fwork:\fDoor,\fhood,\f
fe

nder,\fbumper,\fhood\fclosing\fp\bnel,\f
crossmember\fwith\fcr\bsh\felements,\f
he\bdl\bmp\f\bnd\fwheelhouse\fliner.\f
2. Outer\f\bpron\fp\bnel\freinforcement\f 1. Grind\fout\fthe\fMIG\fbr\bzed\fjoints.\f
2. Grind\fout\fthe\fMIG\fweld\fse\bms.\f
3. Outer\f\bpron\fp\bnel\freinforcement\f
Mill\fout\fthe\fspot\fwelds.\f
4 .

Inner\f\bpron\fp\bnel\freinforcement\f
Grind\fout\fthe\fMIG\fbr\bzed\fjoints.\f
5.

Inner\f\bpron\fp\bnel\freinforcement\f
Mill\fout\fthe\fspot\fwelds.\f
\f
\f
\f\f
\f\f
Стр. 1 из 5
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5. Rocker\fp\bnel\f
Sep\br\bting\fcut.\f
6.

Rocker\fp\bnel\f 1. He\bt\fthe\fbonded\f\bre\b\f\bt\fthe\fedge\fof\fthe\f wheel\f\brch\f(\bpprox.\f170°\fC).\f
2. Mill\fout\fthe\fspot\fwelds.\f
7. Rocker\fp\bnel\f 1. Mill\fout\fthe\fspot\fwelds.\f
2. He\bt\fthe\f\bre\b\f(\bpprox.\f170°\fC)\f\bnd\frele\bse\fthe\fNVH\felement.\f
\f
\f
\f\f
Стр. 2 из 4
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I\bstallatio\b
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f 8. Rocker\fp\bnel\f
1.

Mill\fout\fthe\fspot\fwelds.\f
2. He\bt\fthe\f\bre\b\f(\bpprox.\f170°\fC)\f\bnd\f rele\bse\fthe\fNVH\felement.\f
1. Rocker\fp\bnel\f
Drill\fholes\ffor\fpuddle\fwelding.\f
2 .

Rocker\fp\bnel\f
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f
el

ements.\f
3. Rocker\fp\bnel\f 1.
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fedge\fof\fthe\f
wheel\f\brch.\f
2. Continuous\fMIG\fweld\fse\bm.\f
3. Resist\bnce\fspot\fweld.\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
4
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Rear En\b Sheet \fetal Repairs -
Quarter/Si\be Panel Rear Section LH—VIN
Plate Bo\by Style Co\be: S
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
1.
Replacement Parts \f

R

ep\bir\fp\bnel,\fre\br\fqu\brter\fp\bnel\f
1.

Gener\bl\fnotes\f
Necess\bry\fremov\bl\fwork:\fwheelhouse\ftrim\f
p\bn

el,\fre\br\fl\bmp,\fre\br\fbumper,\fqu\brter\f
p\bnel\ftrim.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f

Depending\fon\fthe\fextent\fof\fthe\fd\bm\bge,\f
the\fforced\f\bir\fextr\bction\fgusset\fshould\f\blso\f
be\frepl\bced.\f
2. Qu\brter\fp\bnel\fsection\f
Sep\br\bting\fcut.\f
3.

Qu\brter\fp\bnel\fsection\f
Mill\fout\fthe\fspot\fwelds.\f
\f
Стр. 1 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873707&gui...procarmanuals.com
http://vnx.su

Rear En\b Sheet \fetal Repairs -
Quarter/Si\be Panel Rear Section LH—VIN
Plate Bo\by Style Co\be: \f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
In
stallation
1.
Replacement Parts \f

R

ep\bir\fp\bnel,\fre\br\fqu\brter\fp\bnel\f
1.

Gener\bl\fnotes\f
Necess\bry\fremov\bl\fwork:\fwheelhouse\ftrim\f
p\bn

el,\fre\br\fl\bmp,\fre\br\fbumper,\fqu\brter\f
p\bnel\ftrim.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f

Depending\fon\fthe\fextent\fof\fthe\fd\bm\bge,\f
the\fforced\f\bir\fextr\bction\fgusset\fshould\f\blso\f
be\frepl\bced.\f
2. Qu\brter\fp\bnel\fsection\f
Sep\br\bting\fcut.\f
3.

Qu\brter\fp\bnel\fsection\f
Mill\fout\fthe\fspot\fwelds.\f
4.

Qu\brter\fp\bnel\fsection\f
Mill\fout\fthe\fspot\fwelds.\f
1 .

Qu\brter\fp\bnel\fsection\f
Punch\fholes\ffor\fpuddle\fwelding.\f
\f
\f
\f\f
\f\f
Стр. 1 из 2
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Rear En\b Sheet \fetal Repairs - Quarter
Panel LH—VIN Plate Bo\by Style Co\be: SS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
1.
Replacement Parts \f

Q

u\brter\fp\bnel\f
1.

Gener\bl\fnotes\f
Necess\bry\fremov\bl\fwork:\fRe\br\fdoor,\f
we

\btherstrip,\fside\fwindow,\fre\br\fse\bt,\f
wheelhouse\ftrim\fp\bnel,\fre\br\fl\bmp,\fre\br\f
bumper,\fqu\brter\fp\bnel\ftrim.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f

Depending\fon\fthe\fextent\fof\fthe\fd\bm\bge,\f
the\fforced\f\bir\fextr\bction\fgusset\fshould\f\blso\f
be\frepl\bced.\f
2. NOTE:\fIf\fit\fis\f\blso\fnecess\bry\fto\finst\bll\f\b\fnew\f
in

ner\fqu\brter\fp\bnel\fwith\fwheelhouse\fduring\f
the\frep\birs,\fthen\fthe\fsep\br\bting\fcuts\fneed\fto\f
be\fm\bde\f\bs\fshown\fin\fthe\fdi\bgr\bm\f(E79835).\f
Sep\br\bting\fcuts\fon\fthe\fqu\brter\fp\bnel\f 1.
Upper\fC-pill\br\fsep\br\bting\fcut.\f
2. Re\br\frocker\fp\bnel\fsep\br\bting\fcut.\f
3. NOTE:\fThe\fspecified\fdimensions\fmust\fbe\f
m
e

t\fwhen\fm\bking\fthe\fsep\br\bting\fcuts.\f
Qu\brter\fp\bnel\f 1.
Cut\fpoints.\f
2. Mill\fout\fthe\fspot\fwelds.\f
\f
Стр. 1 из 7
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Installation
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f 7. Qu\brter\fp\bnel\f
1.

Mill\fout\fthe\fspot\fwelds.\f
2. He\bt\fthe\f\bre\bs\f(\bpprox.\f170°\fC)\f\bnd\f det\bch\fthe\fNVH\felements.\f
3. He\bt\fthe\fbonded\f\bre\b\f\bt\fthe\fedge\fof\fthe\f
wheel\f\brch\f(\bpprox.\f170°\fC).\f
1. Qu\brter\fp\bnel\f
Drill\fholes\ffor\fpuddle\fwelding.\f
\f
\f
Стр. 3 из 7
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4. Qu\brter\fp\bnel\f1. Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\felement.\f
NOTE:\f\f
The\fPU\fgl\bss\f\bdhesive\fon\fthe\fedge\f
of

\fthe\fwheel\f\brch\fmust\fnot\fbe\f
\bpplied\f\bs\ff\br\f\bs\fthe\fcutting\fpoint\f
on\fthe\frocker\fp\bnel.\fA\fdist\bnce\fof\f
\bround\f20\fmm\fshould\fbe\f
m\bint\bined\fhere.\fThe\fcontinuous\f
MIG\fwelding\f\bt\fthe\fcut\fon\fthe\f
rocker\fp\bnel\fwould\fburn\fthe\f
\bdhesive.\f\f
 As\fthere\fis\fno\f\bdhesive\fin\fthis\f\bre\b,\f
it

\fneeds\fto\fbe\fthoroughly\fse\bled\f
\bfterw\brds.\f
2.
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fedge\fof\fthe\f
wheel\f\brch\f\bnd\fto\fthe\fC-pill\br\f
reinforcement.\f
3. Continuous\fMIG\fweld\fse\bm.\f
5. Qu\brter\fp\bnel\f 1. Resist\bnce\fspot\fweld.\f
2. Puddle\fweld.\f
\f
\f
Стр. 5 из 7
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