2006 FORD GALAXY wheel

The\fA,\fB\f\bnd\fC\fpill\brs\fin\fthe\froof\f\bre\b.\f\f

Floor\fp\bn.\f\f

Re\br\f\bncill\bry\fcomponents,\fsuch\f\bs\fbumper,\flights,\fetc.\f\f

Trunk\ffloor,\fsp\bre\fwheel\fc\bvity.\f\f

Re\br\fcoverings,\fsuch\f\bs\finterior\ftrim,\fc\brpet,\fetc.\f\f

Lower\frubber\fse\bls,\fe.g.\fin\fdoor\f\bre\b\f(welded\ffl\bnge).\f\f

Are\b\funder\fthe\fre\br\fse\bt.\f\f

Att\bchment\fpoints\fof\ftr\bnsmission\fsystem,\fsteering,\fengine,\fdrive\fsh\bfts,\ffront\f\bnd\fre\br\f
\bxl

es.\f\f

Electric\bl\fcomponents,\fe.g.\fthe\fr\bdio\f(d\bm\bge\fthrough\fsh\bking\for\fthrough\fvolt\bge\f
pe

\bks).\f
Non-monocoque bodywork
Th
e\fch\bssis\f\bnd\fbodywork\fmust\f\blw\bys\fbe\fchecked\fduring\fd\bm\bge\fdi\bgnosis\fon\fvehicles\f
with\fnon-monocoque\fbodywork.\f
It\fis\f\blso\fimport\bnt\fhere\fto\finspect\fclosely\ffor\fd\bm\bge\fthe\fimp\bct\f\bre\b\f\bnd\fthe\f\bre\bs\f
\bbsorbing\fforces.\f
With\fthese\fvehicles,\fsimple\finspections\fc\bn\f\blre\bdy\fgive\f\bn\findic\btion\fof\fpossible\f
deform\btions.\f
In\f\bddition,\fyou\fmust\fcheck\ffor\fthe\ffollowing\ffor\fvehicles\fwith\ffr\bme\fstructures:\f

Cr\bcks\fin\fthe\fp\bint\fon\fthe\ffr\bme\fwelds.\f\f

Tr\bces\fof\fdeform\btion\fon\ffr\bme\fcomponents.\f\f

Check\f\btt\bchment\fpoints\f(silent\fblocks)\ffor\fposition\fch\bnges\f\bnd\fd\bm\bge.\f\f

Ch\bnged\fposition\fof\frubber\fse\bls.\f\f

Fit\f\bnd\ffunction\fof\fthe\f\bncill\bry\fcomponents.\f
Стр. 2 из 2
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468067&gui...procarmanuals.com
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Body Re\bair\f - General Information -
Body Sheet MetalS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Ty\be\f of \fteel
St

eel\fbody\fp\bnels\f\bre\fstill\fthe\fmost\fimport\bnt\fm\bteri\bls\fused\fin\fthe\ff\bbric\btion\fof\fstressed\f
skin\fvehicle\fbodies.\fIn\f\bddition\fto\fthe\ff\bmili\br\ftypes\fof\fsteel,\freinforced\fhigh-strength\f\bnd\f
\blso\fultr\b-high-strength\fspeci\bl\fsteels\f\bre\fused\fin\fvehicle\fbody\fconstruction.\f\f
Types\fof\fsteels\f\bre\fcl\bssified\fby\ftheir\fproperties\fof\fstrength\f\bnd\fel\bsticity.\f\f

Norm\bl\fstrength\fsteel\fh\bs\f\b\fminimum\fyield\fstrength\fof\fup\fto\f\bbout\f210\fN/mm².\f\f

High\fstrength\fsteels\fh\bve\f\b\fminimum\fyield\fstrength\fof\f\bbout\f150\fto\f600\fN/mm².\f\f

Ultr\b-high-strength\fsteels\fh\bve\f\b\fminimum\fyield\fstrength\fof\f\bbout\f400\fto\f1200\fN/mm².\f
High-strength\f\bnd\fultr\b-high-
strength\fsteels\f\bre\fmostly\finst\blled\fin\fs\bfety\frelev\bnt\floc\btions\f
(structur\bl\fcomponents).\fAmong\fothers,\fthese\f\bre\fside\fmembers,\fpill\brs,\froof\ffr\bmes.\f\f
Normal \ftrength \fteel\f
Norm\bl\fstrength\fsteels\f\bre\fmost\foften\fused\fin\fbody\fconstruction.\fThey\f\bre\frel\btively\fsoft\f
\b n

d\f\bre\ftherefore\fp\brticul\brly\fsuit\bble\ffor\fthe\fdeep\fdr\bwing\fprocesses\fused\fin\fbody\f
m\bnuf\bcturing.\fAs\fwell\f\bs\fvery\fgood\fresh\bping\fproperties,\fthe\fp\bnels\f\blso\fh\bve\f\b\frel\btively\f
high\frigidity.\f
High \ftrength \fteel \banel\f
The\fstrength\fof\fthe\fm\bteri\bl\f\bnd\fthe\fn\bture\fof\fthe\fsurf\bce\fc\bn\fbe\fch\bnged\f\bs\frequired\fby\f
d i

fferent\fengineering\fprocesses.\fIn\forder\fto\f\bchieve\fsuit\bble\fconfigur\btion\f\bnd\f\b\fgood\f
m\btch\fbetween\fconstruction\fspecific\btions\f\bnd\fwh\bt\fis\fpossible\fin\fproduction,\f\b\fl\brge\fr\bnge\f
of\fhigh\fstrength\fp\bnels\fis\f\bv\bil\bble.\f
Pos.Used\btype\bo\f\bsteelApplication\brange
1Ultr\b\fHigh\fStrengh\fSteel\f(UHSS)Imp\bct\fc\brriers,\fBumper\fc\brriers,\fReinforcements\f...
2Extr\b\fHigh\fStrengh\fSteel\f(EHSS)Fr\bme\fside\fmember,\f...
3Very\fHigh\fStrengh\fSteel\f(VHSS)Wheel\fhouse,\f...
4High\fStrengh\fSteel\f(HSS)Roof\fsticks,\f...
5Norm\bl\fstrength\fsteelsOuter\fP\bnel,\f...
\f
Стр. 1 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468068&gui...procarmanuals.com
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ItemDesc\biptio\f
1Injection\fpoints\ffor\fc\bvity\fw\bx\fprotection
2PVC\fstone\fchip\fprotection\f\bt\fthe\fwheel\f\brches
3PVC\funderbody\fprotection
4PVC\fstone\fchip\fprotection
5PU\fprimer
\f
Стр. 5 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506660&gui...procarmanuals.com
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The\frep\bir\f\bre\b\fmust\f\blw\bys\fbe\f\bccessible\ffrom\fboth\fsides,\fso\fth\bt\fthe\fhe\bted\f\bre\b\fc\bn\fbe\f
properly\fworked\fmech\bnic\blly.\f
The\fcombin\btion\fof\fhe\bting\f\bnd\fmech\bnic\bl\fworking\fis\fvery\feffective.\f
As\fsoon\f\bs\fthe\fw\brm\fpoint\fis\fest\bblished,\fh\bmmering\fis\fimmedi\btely\fst\brted\fusing\fthe\f
\bluminum\fh\bmmer\ftogether\fwith\f\b\fsuit\bble\fdolly\fon\fthe\finside\fof\fthe\frep\bir\fsurf\bce,\f
working\fin\fspir\bl\fmovements\ftow\brds\fthe\fw\brm\fpoint.\fThis\fc\buses\fm\bteri\bl\fto\fbuild\fup\fin\f
the\fcenter\fof\fthe\fw\brmed\f\bre\b.\f
Lead loading
Despite\fgood\fextern\bl\fp\bnel\fbe\bting\ftechniques,\fit\fis\fnot\f\blw\bys\fpossible\fto\frectify\fevery\f
surf\bce\funevenness.\fFor\fthis\fre\bson,\f\bpplic\btion\fof\fle\bd\flo\bding\fis\f\bn\fimport\bnt\fp\brt\fof\f
p\bnel\fbe\bting.\fCAUTION:\fPoisonous\fg\bses\f\bnd\fdust\fc\bn\fbe\fproduced\fwhe n
\fworking\fsolder.\fUse\f\bn\f
extr\bction\funit\f\bnd,\fif\frequired,\f\b\fprotective\fm\bsk.\f
NOTE:\fSince\f07/2003,\fle\bd\fcompounds\fh\bve\fbeen\fruled\fout\ffor\fproduction.\fAppropri\bte\f
le\bd-free\ftin\fsolders\f\bnd\fp\bstes\fmust\f\blso\fbe\fused\fin\fthe\fworkshop.\f
Typic\bl\f\bpplic\btion\f\bre\bs:\f

Body\fcomponents\fwith\flimited\for\fno\f\bccess\ffrom\fthe\fre\br.\f\f

Body\fcomponents\fwith\fvery\fn\brrow\fcross-section.\f\f

Body\fcomponents\fwhich\f\bre\fp\brticul\brly\fexposed\for\fwhich\fc\bn\fmove.\f\f

Weld\fse\bms\fof\fp\brti\bl\frep\birs.\f\f

Rocker\fp\bnel\f\bre\bs,\fwheel\f\brch\fedges,\fside\fp\bnel\f\bre\bs.\f\f

Doors,\fhood,\flugg\bge\fcomp\brtment\flid.\f\f

Sw\bge\flines\f\bnd\fjoint\f\bre\bs.\f
Tin\fh\bs\fthe\ffollowing\f\bdv\bnt\bges:\f
Excellent\fbonding\fon\fb\bre\fmet\bl\fsurf\bces.\f\f
Descrip\bionDescrip\bion
1Overstretched\f\bre\b
2Point\fhe\bting\fusing\fthe\foxy-\bcetylene\ftorch
3Spir\bl\fsh\bped\fknocking\fb\bck\fwith\fdolly
\f
Стр. 5 из 6
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468072&gui...procarmanuals.com
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Met\bl\fInert\fG\bs\f(MIG)\fbr\bzing\fis\fincre\bsingly\fused\fin\fproduction\ffor\fcert\bin\fbody\f\bre\bs.\f
In\f\bre\bs\fwhere\fresist\bnce\fspot\fwelding\fis\fnot\fpossible\fdue\fto\flimited\fsp\bce\for\fhigher\f
strength\frequirements,\fMIG\fwelding\fw\bs\fpreviously\fused.\f
Incre\bsingly,\fthese\fMIG\fwelded\fse\bms\f\bre\fbeing\frepl\bced\fby\fMIG\fbr\bzes.\fThe\ftemper\bture\f
r\bnge\fused\fduring\fMIG\fbr\bzing\fis\fsignific\bntly\flower.\fThis\fkeeps\fthe\fd\bm\bge\fto\fthe\f\bnti-
corrosion\fzinc\fl\byer\fon\fzinc-co\bted\fp\bnels\fto\f\b\fminimum.\f
This\fresults\fin\fthe\ffollowing\f\bdv\bnt\bges\fof\fthe\fMIG\fbr\bzed\fse\bm:\f
No\fcorrosion\fof\fthe\fbr\bzed\fse\bm.\f\f

Low\ferosion\fof\fthe\fzinc\fco\bting\fin\fthe\fjoining\f\bre\b.\f\f

Low\flevel\fof\fhe\bting\f\bnd\fthus\flittle\fw\brping.\f\f

E\bsy\ffinishing\fof\fthe\fbr\bzed\fse\bm.\f\f

Good\ffor\fbridging\fg\bps.\f
NOTE:\fMIG\fwelds\fmust\fnot\fbe\fc\brried\fout\fon\for\fne\br\fexisting\fMIG\fbr\bzed\fse\bms\f\bs\feven\f
th
e\fsm\bllest\f\bmount\fof\fbr\bzing\fsolder\fc\bn\fresult\fin\f\b\freduction\fin\fthe\fstrength\fof\fthe\fweld\f
se\bm.\f
MIG\fbr\bzing\frequires\f\b\fnew\fgener\btion\fof\fwelding\fequi p
ment\f\bnd\ftr\bining\fin\fthe\ftechnique.\f
Joining technique\f
Descrip\bionDescrip\bion
1Re\br\fside\fmember\f/\fwheelhouse\freinforcement
2Apron\fp\bnel\freinforcement\f/\fA-pill\br
\f
Стр. 4 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468073&gui...procarmanuals.com
http://vnx.su

Loc\btion\fof\fthe\fweld\fse\bms\f\bt\fthe\fre\br\fend\f(S-MAX\f\bnd\fG\bl\bxy,\fillustr\btion\fshows\fS-MAX)\f
MIG\fbr\bzed\fjoints\f
Production\fMIG\fbr\bzed\fjoints\f\bre\ffound\fon\fboth\fvehicle\fv\bri\bnts\f(S-MAX\f\bnd\fG\bl\bxy)\fin\fthe\f
following\f\bre\bs:\f\bpron\fp\bnel\freinforcement\fto\fA-pill\br,\fre\br\fside\fmember\fto\fwheelhouse\f
reinforcement\f\bnd\fqu\brter\fp\bnel\fto\fre\br\fl\bmp\fmounting\fp\bnel.\f
MIG\fbr\bzed\f\bre\bs\f(S-MAX\f\bnd\fG\bl\bxy,\fS-MAX\fshown)\f
\f
\f
Стр. 3 из 18
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G842039&gui...procarmanuals.com
http://vnx.su

\f\fDe\fcri\btion
Qu\brter\fp\bnel\f/\fre\br\fl\bmp\fmounting\fp\bnel\f
Re\br\fside\fmember\f/\fwheelhouse\freinforcement\f
Apron\fp\bnel\freinforcement\f/\fA-pill\br\f
These\fMIG\fbr\bzed\fjoints\fmust\fbe\frepl\bced\fby\fMIG\fwelds\f\bt\f\bnother\fpl\bce\fif\f\b\frep\bir\fis\f
pe
rformed.\f
NOTE:\f\f

These\fMIG\fwelds\fmust\fnot\fbe\fc\brried\fout\fon\for\fne\br\fexisting\fMIG\fbr\bzed\fse\bms\f\bs\feven\f
th

e\fsm\bllest\f\bmount\fof\fbr\bzing\fm\bteri\bl\fc\bn\fresult\fin\f\b\freduction\fin\fthe\fstrength\fof\fthe\f
weld\fse\bms.\f\f

When\fperforming\frep\birs\fin\fthese\f\bre\bs\fof\fthe\fbody,\fthe\frelev\bnt\frequirements\fis\f
su

bsection\f501-27,\f501-29\f\bnd\f501-30\fmust\fbe\fobserved.\f
High\fstrength\f\bnd\fsuper\fhigh\fstrength\fsteel\fp\bnels\f
High\fstrength\f\bnd,\fin\fsome\fc\bses,\fsuper\fhigh\fstrength\fsteel\fp\bnels\f\bre\fused\fon\fboth\fvehicle\f
v\bri\bnts\f(S-MAX\f\bnd\fG\bl\bxy).\f
NOTE:\fThe\finstructions\ffor\fworking\fon\fhigh\fstrength\fs t
eel\fp\bnels\fgiven\fin\fsubsection\f501-
25\fmust\fbe\ffollowed\fduring\fbody\frep\bir\fwork.\f
The\fA\f\bnd\fB-pill\br\freinforcements\f\bre\fm\bde\fof\fsuper\fh i
gh\fstrength\fUsibor\fsteel\f(1500).\f
These\fcomponents\fmust\fonly\fbe\frepl\bced\f\bs\f\b\fcomplete\fp\brt\fduring\frep\birs.\fRepl\bcement\f
of\fp\brti\bl\fsections\fis\fnot\fpermitted,\f\bs\fthe\frequired\fMIG\fcontinuous\fse\bm\fin\fthe\fcut\f\bre\b\f Item
1
2
3
\f
Part Number -
-
-
Стр. 4 из 18
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G842039&gui...procarmanuals.com
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\f\fDe\fcri\btion
Door\fouter\fp\bnel\f/\fdoor\finner\fp\bnel\f
Door\fouter\fp\bnel\f/\fdoor\finner\fp\bnel\f
Rocker\fp\bnel\f/\finner\frocker\fp\bnel\freinforcement\f
Qu\brter\fp\bnel\f/\finner\fqu\brter\fp\bnel\fwith\fwheelhouse\f
Outer\fB-pill\br\f/\fB-pill\br\freinforcement\f
Inst\bll\btion\fposition\fbetween\fthe\fwheelhouse\f\bnd\fthe\fsuspension\fstrut\fturret\freinforcement,\f
S-MAX\f\bnd\fG\bl\bxy\fItem
1
2
3
4
5
\f
Part Number -
-
-
-
-
Стр. 15 из 18
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