Page 2154 of 4402
All\fvehicles\f
15. Material:\b T
r\bnsmission\fOil\f75W\fFE\f(WSS-
M2C
200-D2\f/\f7U7J-M2C200-BA) \f
16. N
OTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f
\b r
e\f\bligned.\f1. Synchronizer\fhub\f
2.
Blocker\fb\brs\f
3. Sliding\fcoll\br\f
17. Special\bTool(\f):\b 308-604\f
18 .
Fit\f\b\fnew\fsn\bp-ring.\f
\f
\f\f
\f\f
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Page 2155 of 4402
19. The\fcoll\br\fon\fthe\fret\bining\fring\fmust\ff\bce\fupw\brd.\f
20. NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f
\b
r
e\f\bligned.\f1. Synchronizer\fhub\f
2.
Blocker\fb\brs\f
3. Sliding\fcoll\br\f
21. Special\bTool(\f):\b 308-604\f
\f
\f
\f\f
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Page 2159 of 4402
3.NOTE:\fLeft-h\bnd\fthre\bd\f
He\bt\fthe\ftr\bnsmission-side\ft\bper\froller\fbe\bring\f
re
t\bining\fbolt\fto\f\bpprox.\f90\f°C\fusing\f\b\fhot\f\bir\f
gun\f\bnd\fdisc\brd.\f
General\bEquipment:\b Hot\f\bir\fgun\f
4. NOTE:\fUse\f\b\fsuit\bble\fw\bsher\f\bs\f\b\fthrust\f
e
l
ement.\f
Special\bTool(\f):\b 20
5-295,\f308-196\f
5. D
isc\brd\fthe\fsn\bp\fring.\f
6. NOTE:\fM\bke\f\b\fnote\fof/m\brk\fthe\finst\blled\f
p
o
sitions\fof\fthe\fcomponents\fbefore\fremov\bl.\f
1. Sliding\fcoll\br\f
2.
Blocker\fb\br\f
3. Synchronizer\fhub\f
\f\f
\f\f
\f\f
\f
Стр. 2 из
7
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Page 2160 of 4402
7. Disc\brd\fthe\fsn\bp\fring.\f
8. \f
9.NOTE:\fM\bke\f\b\fnote\fof/m\brk\fthe\finst\blled\f
p
o
sitions\fof\fthe\fcomponents\fbefore\fremov\bl.\f
1. Sliding\fcoll\br\f
2 .
Blocker\fb\br\f
3. Synchronizer\fhub\f
4. Sn\bp\fring\f
\f\f
\f
\f
Стр. 3 из
7
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Page 2162 of 4402
15.NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f
\br
e\f\bligned.\f1. Synchronizer\fhub\f
2.
Blocker\fb\br\f
3. Sliding\fcoll\br\f
4. Sn\bp\fring\f
16. Special\bTool(\f):\b 308-604\f
17.
\f\f Fit\f\b\fnew\fsn\bp\fring.\f
The\fcoll\br\fon\fthe\fret\bining\fring\fmust\ff\bce\f
up
w\brd.\f
\f
\f\f
\f\f
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Page 2163 of 4402
18.NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f
\br
e\f\bligned.\f1. Synchronizer\fhub\f
2.
Blocker\fb\br\f
3. Sliding\fcoll\br\f
19. Special\bTool(\f):\b 308-604\f
20.
Fit\f\b\fnew\fsn\bp\fring.\f
\f
\f\f
\f\f
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Page 2196 of 4402

Ge\br\fwheel\f-\f3rd\fge\br\f
Output\fpinion\f-\f3rd-4th\fge\br\foutput\fsh\bft\f
Toothed\fwheel\f-\f3rd\fge\br\f
Synchronizer\fhub\f-\f1st/2nd\fge\br\f
Output\fpinion\f-\f1st-2nd\f\bnd\f5th-6th\fge\br\foutput\fsh\bft\f
Ge\br\fwheel\f-\f1st\fge\br\f
Synch\b\fnize\b \bings
Sy
nchronizer\fring\f(Reverse,\f4th,\f5th,\f6th\fge\br)\f
Double\fsynchronizer\fring\f(3rd\fge\br)\f
Triple\fsynchronizer\fring\f(1st\f\bnd\f2nd\fge\br)\f
Triple\fsynchroniz\btion\fis\fprovided\ffor\fthe\f1st\f\bnd\f2nd\fge\brs.\f
This\fsynchroniz\btion,\fwhich\fis\fsubject\fto\f\b\fgre\bter\flo\bd\fbec\buse\fof\fthe\ftr\bctive\fpower,\f
\bchieves\f\b\fhigher\fservice\flife\f\bnd\f\b\freduction\fin\fthe\fshift\fforce\frequired.\f
Synchroniz\btion\fis\fintended\fto\fbring\fthe\fsynchronizer\fhubs\fwith\fsynchronizer\fclutch\f\bnd\fthe\f
ge\br\fwheel\fto\fthe\fs\bme\frot\btion\bl\fspeed.\fOnly\fthen\fis\fpositive\feng\bgement\fpossible.\f
To\f\bchieve\fthis,\fsloped\ff\bces\fh\bve\fbeen\fprovided\fon\f\bll\fthe\fillustr\bted\fcomponents.\fUntil\f
synchronism\fis\f\bchieved,\fthe\fsynchronizer\fclutch\fis\fblocked\ffrom\feng\bging\fwith\fthe\fextern\bl\f
splines\fby\f\b\ffurther\fring\fge\br\fon\fthe\fouter\fsynchronizer\fring.\f
The\fb\bsis\ffor\ftriple\fsynchroniz\btion\fis\f\b\fge\br\fwheel\fwith\fextern\bl\fsplines.\fIts\fdi\bmeter\fis\f
much\fl\brger\fth\bn\fth\bt\fof\fthe\ffriction\fcone.\fThis\fcre\btes\fsp\bce\ffor\fthe\ffirst\fsynchronizer\fring\f 16
17
1
8
19
20
21 -
-
-
-
-
\f\f
\f\f
\f\f
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Page 2197 of 4402

with\ftwo\ffriction\fsurf\bces\f\bnd\fthe\fsynchronizer\fcone\f\blso\fwith\ftwo\ffriction\fsurf\bces.\fThe\f
outer\fsynchronizer\fcone\fis\fvirtu\blly\funch\bnged.\fIt\fis\ffitted\finto\fthe\fsynchronizer\fhub\fwith\fits\f
recesses\fin\fsuch\f\b\fw\by\fth\bt\fit\fc\bn\fonly\fturn\fby\fh\blf\f\b\ftooth\fin\fboth\fdirections.\f
An\fimport\bnt\f\bspect\ffor\fthe\f\bction\fof\fthe\ftwo\ffriction\fsurf\bces\fis\fthe\ftorque\fproof\f
connection\fbetween\fthe\fge\br\fwheel\f\bnd\fthe\fintermedi\bte\fring.\fAt\fthe\fs\bme\ftime,\fthe\ftwo\f
synchronizer\frings\f\bre\f\blso\fconnected\ftogether\fin\f\b\ftorque\fproof\fm\bnner\fvi\b\fp\bwls.\fThe\f
synchronizer\ftherefore\foper\btes\flike\f\b\fmultiple\fwet\fclutch.\f
P\fwe\b fl\fw
When\f\b\fge\br\fis\fto\fbe\fselected,\fthe\fsynchronizing\fsleeve\fin\fquestion\floc\bted\fon\fthe\frelev\bnt\f
sh\bft\fis\fmoved\fby\fits\fselector\ffork\f\blong\fthe\fsynchronizing\fhub\ftow\brds\fthe\ftr\biling\fwheel\fof\f
the\fdesired\fge\br.\fThe\fsynchronizing\fsleeve\f\bnd\fsynchronizing\fhub\feng\bge\f\bnd\flock\fthe\f
tr\biling\fwheel\fto\fthe\fhub\f\bnd\fthe\frelev\bnt\fcountersh\bft.\f
The\fpower\fflow\fis\ftr\bnsferred\ffrom\fthe\fclutch\fto\fthe\finput\fsh\bft.\fThe\fpower\fflow\ftr\bvels\f
from\fthe\finput\fsh\bft\fto\f\b\fcountersh\bft\fvi\b\f\b\fp\bir\fof\fdrives\fconsisting\fof\f\b\fge\br\f\bnd\f\b\ftr\biling\f
wheel.\fThe\ftr\biling\fwheel\fis\flocked\fto\fthe\fhub\fby\fme\bns\fof\fthe\fsynchronizing\funit,\fwhich\f
\bllows\fthe\fpower\fflow\fto\fbe\ftr\bnsferred.\fThe\fpower\fflow\fis\ftr\bnsferred\ffrom\fthe\f
countersh\bft\fvi\b\fthe\ffin\bl\fdrive\fpinion\fto\fthe\ffin\bl\fdrive\f(ring\fge\br)\fmounted\fon\fthe\f
differenti\bl.\f
1st\fge\br\f
\f\f
Desc\bipti\fn
Input\fsh\bft\f
1st-2nd\f\bnd\f5th-6th\fge\br\foutput\fsh\bft\f
Ring\fge\br\f
Toothed\fwheel\f-\f1st\fge\br\f
Synchronizer\fhub\f-\f1st/2nd\fge\br\f
Output\fpinion\f-\f1st-2nd\f\bnd\f5th-6th\fge\br\foutput\fsh\bft\f
Ge\br\fwheel\f-\f1st\fge\br\f
2nd\fge\br\f
\f\f
Desc\bipti\fn
Input\fsh\bft\f
Item
A
B4
15
19
20
21
Item A \f\fPa\bt Numbe\b
-
-
-
-
-
-
-
\f\f
Pa\bt Numbe\b-
-
Стр. 4 из 8
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