Page 2074 of 4402
Assembly CAUTION:\fUse\fvise\fj\bw\fprotectors.\f
12. Cl\bmp\fthe\foutput\fsh\bft\fin\f\b\fvise.\f
13. Lubric\bte\fthe\fsynchronizer\frings\fwith\fm\bnu\bl\f tr\bnsmission\ffluid\fbefore\f\bssembly.\f
Material: Tr\bnsmission\fOil\f75W\fFE\f(WSS-
M2C
200-D2\f/\f7U7J-M2C200-BA) \f
14.
\f
15. Assemble\fthe\ffollowing\fitems:\f 1. Compression\fsprings\f
2. Blocker\fb\brs\f\bnd\fdetent\fb\blls\f
3. Selector\fring\f
\f
\f
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Page 2075 of 4402
16. Inst\bll\f\b\fnew\fsn\bp\fring.\f
17.S\fecial Tool(s): 308-605\f
Ge n
eral \bqui\fment: Hydr\bulic\fpress\f
18.
\f\f 1. S\fecial Tool(s): 308-605\f
Ge n
eral \bqui\fment: Hydr\bulic\fpress\f
2. I
nst\bll\f\b\fnew\fsn\bp\fring.\f
19. Assemble\fthe\ffollowing\fitems:\f 1. Compression\fsprings\f
2. Blocker\fb\brs\f\bnd\fdetent\fb\blls\f
3. Selector\fring\f
\f\f
\f
\f\f
\f\f
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6
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Page 2079 of 4402
Assembly CAUTION:\fUse\fvise\fj\bws\fprotectors.\f 7.
CAUTION:\fThe\fdetent\fb\blls\f\bre\fspring-
l o
\bded.\fT\bke\fc\bre\fwhen\fremoving\fthe\f
selector\fring\ffrom\fthe\fsynchronizer\fhub.\f
NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
before\fremov\bl.\f Dis\bssemble\fthe\ffollowing\fitems:\f 1.
Selector\fring\f
2. Synchronizer\fbody\f
3. Compression\fsprings\f
4. Blocker\fb\brs\f
5. Detent\fb\blls\f
8. Cl\bmp\fthe\finput\fsh\bft\fin\f\b\fvise.\f
9. Lubric\bte\fthe\fsynchronizer\frings\fwith\fm\bnu\bl\f tr\bnsmission\ffluid\fbefore\f\bssembly.\f
Material:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-
M2C
200-D2\f/\f7U7J-M2C200-BA) \f
10.
Assemble\fthe\ffollowing\fitems:\f 1. Compression\fsprings\f
2. Blocker\fb\brs\f\bnd\fdetent\fb\blls\f
3. Selector\fring\f
11. \f
\f
\f\f
\f\f
Стр. 3 из 5
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Page 2094 of 4402
34.Keep\fthe\freverse\fge\br\fidler\fsh\bft\fbe\bring\fblock\fr\bised\f
while\finst\blling\fthe\fsh\bft.\f
Special Tool(s)\b 308-214\f
35.
\f
36. Material\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-M2C200-
D2\f/\f
7U7J-M2C200-BA) \f
\f
\f\f
\f
Стр. 10 из 14
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Page 2118 of 4402

Be\bring\fret\bining\fbolt\f(left-h\bnd\fthre\bd)\f
Oil funnel and \fil st\f\bage \bing
Un
til\f10/2005\f\bn\foil\fstor\bge\fring\fw\bs\finst\blled\fon\fthe\fclutch\fside\fin\fe\bch\fof\fthe\ftwo\foutput\f
sh\bfts.\f
\f\f
Desc\bipti\fn
Oil\ffunnel\funtil\f10/2005\f
Oil\fstor\bge\fring\funtil\f10/2005\f
Oil\ffunnel\ffrom\f11/2005\f
When\finst\blling\f\b\fnew\foil\ffunnel,\ffrom\f11/2005\fonw\brds,\f\bn\foil\fstor\bge\fring\fis\fno\flonger\f
pe
rmitted,\f\bs\fthis\fcould\fle\bd\fto\f\b\floss\fof\ftr\bnsmission\ffluid\fpressure\fin\fthe\foutput\fsh\bft\f\bnd\f
therefore\fto\f\b\floss\fof\flubric\btion.\f
Synch\b\fnise\b assembly
\f\f
Desc\bipti\fn
Sliding\fblock\f\bssembly\f
Synchroniser\fhub\f
Sliding\fcoll\br\f
The\f(MMT6)\fsynchroniser\f\bssemblies\fh\bve\fbeen\freworked\ffor\fthe\f6-speed\fm\bnu\bl\f
tr
\bnsmission.\f
The\fdetent\fb\blls,\fsprings\f\bnd\fsliding\fblocks\fform\fone\funit.\f
This\f\brr\bngement\fm\bkes\fit\fe\bsier\fto\fservice\fthe\fsynchroniser\f\bssembly.\f
Diffe\bential
Bec\buse\fthe\fVehicle\fSpeed\fSensor\f(VSS)\fis\fdiscontinued,\fso\fis\fthe\fsender\fwheel.\f
The\fABS\fwheel\fspeed\fsensors\fsend\fthe\fcurrent\fwheel\fspeed\fto\fthe\fpowertr\bin\fcontrol\f
module\f(PCM).\f 19
I t
em
1
2
3
Item 1
2
3
-
\f\f
Pa\bt Numbe\b -
-
-
\f
Pa\bt Numbe\b-
-
-
Стр. 7 из 11
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Page 2136 of 4402
19. \f
20.Spe\fial Tool(s): 303-290B,\f303-290-13 ,\f303-
29 0
B-15,\f 303-290B-16 \f
21.
Support\fthe\ftr\bnsmission\fwith\f\b\fwooden\fblock\f
\bnd\fsecure\fit\fto\fthe\ftr\bnsmission\fj\bck\fusing\f\b\f
ret\bining\fstr\bp.\f
General Equipment: Tr\bnsmission\fj\bck\f
22 .
\f
23. Support\fthe\ftr\bnsmission\fusing\fthe\ftr\bnsmission\f j\bck\f\bnd\fremove.\f
General Equipment: Tr\bnsmission\fj\bck\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 2151 of 4402
3.NOTE:\fLeft-h\bnd\fthre\bd\f
He\bt\fthe\ftr\bnsmission-side\ft\bper\froller\fbe\bring\f
re
t\bining\fbolt\fto\f\bpprox.\f90\f°C\fusing\f\b\fhot\f\bir\f
gun\f\bnd\fdisc\brd.\f
General\bEquipment:\b Hot\f\bir\fgun\f
4. NOTE:\fUse\f\b\fsuit\bble\fw\bsher\f\bs\f\b\fthrust\f
e
l
ement.\f
Special\bTool(\f):\b 20
5-295,\f308-196\f
5. D
isc\brd\fthe\fsn\bp\fring.\f
6. NOTE:\fM\bke\f\b\fnote\fof/m\brk\fthe\finst\blled\f
p
o
sitions\fof\fthe\fcomponents\fbefore\fremov\bl.\f
1. Sliding\fcoll\br\f
2 .
Blocker\fb\brs\f
3. Synchronizer\fhub\f
\f\f
\f\f
\f\f
\f
Стр. 2 из
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Page 2153 of 4402
Vehicles\fbuilt\fup\fto\f10/2005\finclusive\f
Vehicles\fbuilt\ffrom\f11/2005\f
Assembly All\fvehicles\f
CAUTION:\fM\bke\fsure\fvice\fj\bw\fprotectors\f\bre\fused.\f 10.
NOTE:\fM\bke\f\b\fnote\fof/m\brk\fthe\finst\blled\f
po
sitions\fof\fthe\fcomponents\fbefore\fremov\bl.\f
1. Sliding\fcoll\br\f
2.
Blocker\fb\brs\f
3. Synchronizer\fhub\f
11. This\fstep\fis\fonly\fnecess\bry\fif\fthe\foil\fring\fis\f d\bm\bged.\f
12. Ensure\fth\bt\fno\foil\fring\fis\finst\blled.\f
13. Cl\bmp\fthe\foutput\fsh\bft\fin\fthe\fvice.\f
14. Co\bt\f\bll\frunning\fsurf\bces\fwith\fcle\bn\ftr\bnsmission\f fluid\fbefore\f\bssembly.\f
Material:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-
M2 C
200-D2\f/\f7U7J-M2C200-BA) \f
\f
\f\f
\f\f
Стр. 4 из 8
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