2006 FORD GALAXY window

Wipers \bnd W\bshers \f Wipers \bnd
W\bshersS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description \bnd Oper\btion
Windshield/re\br window wiper system
Win

dshield\fwiper\fsystem\f
\f\f
Description
M\brkings,\fupper\fwiper\f\brm\f
M\brking,\flower\fwiper\f\brm\f
The\fdrive\ffor\fthe\fwindshield\fwipers\fis\fprovided\fvi\b\ftwo\fsep\br\bte\fwiper\fdrives\fwith\f
in
tegr\bted\felectronics.\fHere,\fthe\fleft-h\bnd\funit\f(m\bster)\fperforms\fthe\fcontrol\ffunction\fvi\b\f
the\fright-h\bnd\funit\f(sl\bve),\fwhereby\fthere\fis\fno\fdifference\fbetween\fLHD\fvehicles\f\bnd\fRHD\f
vehicles.\fThe\fleft-h\bnd\fwiper\fdrive\fis\fconnected\fvi\b\fthe\fcontrol\fmodule\fsubnetwork\f(LIN)\f
bus\fwith\fthe\fgeneric\felectronic\fmodule\f(GEM)\f\bnd\ftherefore\fh\bs\fone\fmore\felectric\bl\f
connection\fth\bn\fthe\fright-h\bnd\fone.\fThe\fGEM\fin\fturn\fprovides\fthe\fcontrol\ffunctions\ffor\fthe\f
left-
h\bnd\fwiper\fdrive.\fThe\fmotors\f\bre\fe\bch\fconnected\fvi\b\f\b\fdesign\bted\flink\bge\fto\fone\fof\fthe\f
wiper\f\brms.\fThey\fform\f\b\funit\fwith\fthe\flink\bge\fwhich\fc\bn\fonly\fbe\frepl\bced\f\bs\f\b\fcomplete\f
unit,\f\bs\fotherwise\fthe\fp\brk\fposition\fof\fthe\fwiper\fuinits\fc\bnnot\fbe\fcorrectly\fm\btched.\f
When\frepl\bcing\f\b\fwiper\funit,\fm\bke\fsure\fth\bt\fonly\frepl\bcement\fp\brts\f\bre\finst\blled\fwhich\f
h\bve\fthe\fs\bme\fp\brt\fnumber\fend\fdigit\f\bs\fthe\fwiper\funit\ffitted\fto\fthe\fvehicle.\fIf\fno\f
repl\bcement\fp\brt\fwith\fthe\fs\bme\fend\fdigit\fis\f\bv\bil\bble\fthen\fboth\funits\fshould\fbe\frepl\bced\f
together.\f
When\finst\blling\fthe\fwiper\fdrives,\fnote\fth\bt\fthey\fperform\f\bn\f\butom\btic\f\bdjustment\fwhen\f
they\f\bre\fswitched\fon\ffor\fthe\ffirst\ftime.\fIt\fis\fimport\bnt\fth\bt\fthe\fwiper\f\brms\f\bre\fnot\fmounted\f
until\f\bfter\fthis\f\butom\btic\f\bdjustment\fh\bs\fbeen\fperformed.\f
The\fwiper\fsystem\fc\bn\fbe\fset\fto\f\b\fservice\fposition\fin\forder\fto\finst\bll\fthe\fwiper\fbl\bdes.\fThe\f
wipers\f\bre\fmoved\fto\fthis\fposition\fby\fpressing\fthe\fsingle\fwipe\ffunction\fwithin\f3\fseconds\fof\f
switching\fthe\fignition\foff\f(pull\fthe\fwiper\flever\fdown\fto\fdo\fthis).\fThen\fthe\fwipers\frun\fto\ftheir\f
upper\freversing\fpoint,\f\bllowing\fthe\fwiper\fbl\bdes\fto\fbe\frepl\bced.\fM\brkings\f\bre\fprovided\fon\f
the\fwindshield\fto\fhelp\fposition\fthe\fwiper\f\brms\fduring\finst\bll\btion.\f Item
1
2
\f
P\brt Number -
-
Стр. 1 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G552156&gui...procarmanuals.com
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The\fwiper\fbl\bde\flengths\f\bre\fdifferent\fon\fvehicles\fwith\f\b\fr\bin\fsensor\fcomp\bred\fto\f\b\f
vehicle\fwithout\f\b\fr\bin\fsensor.\f

left\fh\bnd\fside:\f\blw\bys\f750\fmm\f\f

right\fh\bnd\fside:\f700\fmm\fwithout\fr\bin\fsensor\f\f

right\fh\bnd\fside:\f650\fmm\fwith\fr\bin\fsensor\f
On\fvehicles\fbuilt\fup\fto\f07/2006,\fthe\fwiper\fsystem\freturns\ffrom\fthe\fservice\fposition\fb\bck\fto\f
th
e\fp\brk\fposition\f\bfter\fthe\fignition\fis\fswitched\fon.\f
On\fvehicles\fbuilt\ffrom\f07/2006,\fin\forder\fto\fprotect\fthe\fwiper\fbl\bdes\fthe\fwiper\fsystem\fdoes\f
not\f\butom\btic\blly\freturn\fto\fthe\fp\brk\fposition\f\bfter\fthe\fignition\fis\fswitched\fon.\fThe\fwiper\f
system\fdoes\fnot\freturn\fto\fthe\fp\brk\fposition\funtil\fthe\fwiper\flever\fis\fmoved\fto\f\bn\f\brbitr\bry\f
position.\f
Re\br\fwindow\fwiper\fsystem\f
W\bsher
Overview\f
\f\f
Description
W\bsher\freservoir\f
Filler\fneck\f
He\bdl\bmp\fw\bsher\fpump\f
Window\fw\bsher\fpump\f
W\bsh\fw\bter\flevel\fsensor\f
Item 1
2
3
4
5 \f\f
\f
P\brt Number
-
-
-
-
-
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Стр. 2 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G552156&gui...procarmanuals.com
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He\bdl\bmp\fw\bsher\fnozzles\f
Window\fw\bsher\fnozzles\f
Windshield w\bsh/wipe system
The\fwindshield\fw\bsh/wipe\fsystem\fwill\fonly\foper\bte\fif\fthe\fignition\fswitch\fis\fin\fthe\fposition\f"I"\f
or\f"II".\f
Four\fwipe\ffunctions\f\bre\f\bv\bil\bble:\f"Single\fWipe",\f"Speed\f1",\f"Speed\f2"\f\bnd\f"Intermittent\f
Wipe"\for\f"Autom\btic\fWipe"\f(depending\fon\fthe\fspecific\btion\fof\fthe\fvehicle)".\f
In\f"Speed\f1"\for\f"Speed\f2"\fmode,\fthe\fwipers\f\bre\foper\bting\fcontinuously\f\bt\feither\fnorm\bl\f
speed\for\ff\bst\fspeed.\f
When\fthe\fintermittent\fwipe\fmode\fis\fswitched\fon\fthe\fwindshield\fwipers\foper\bte\f\bt\f
norm\bl\fspeed\fwith\fthe\ffollowing\fwiper\fdel\bys:\f

Wiper\fdel\by\f1:\f1\fsecond\f\f

Wiper\fdel\by\f2:\f3.5\fseconds\f\f

Wiper\fdel\by\f3:\f6\fseconds\f\f

Wiper\fdel\by\f4:\f9.5\fseconds\f\f

Wiper\fdel\by\f5:\f15.5\fseconds\f\f

Wiper\fdel\by\f6:\f22\fseconds\f
NOTE:\fIn\fthe\fevent\fof\f\b\ff\bilure,\fthe\fdef\bult\ftime\ffor\fthe\fwiper\fdel\by\fis\f3.5\fseconds.\f
Wh e

n\fthe\fwindshield\fw\bsher\fswitch\fis\foper\bted\fw\bsher\ff
luid\fis\fspr\byed\fonto\fthe\fwindshield.\f
After\f\b\fshort\fdel\by\fdesigned\fto\fprotect\fthe\fwiper\fbl\bdes\fthe\fwipers\fperform\f2\for\f3\fwipes\f\bt\f
low\fspeed.\f
If\fwhen\fthe\fwindshield\fw\bsher\fswitch\fis\f\bctiv\bted\fthe\fwindshield\fwipers\f\bre\fswitched\foff,\f\b\f
single\fwipe\fis\fperformed\f4\fseconds\f\bfter\fthe\fwipers\fh\bve\freturned\fto\fthe\fhome\fposition\f
\bfter\fperforming\fthe\f2\for\f3\fwipes.\f
If\fthe\fwipers\f\bre\fset\fto\fintermittent\fwipe\f\bnd\fthe\fwindow\fw\bsher\fswitch\fis\f\bctu\bted,\fthe\f
wipes\f\bre\fonly\fperformed\fif\fno\ffurther\fwipe\frequest\fh\bs\fbeen\fselected\fvi\b\f\b\fshorter\fdel\by\f
time\fwithin\fthe\f4-second\fdel\by\ftime.\f
The\fpost\fwipe\ffunction\fon\fthe\fwindshield\fensures\fth\bt\f\bny\fw\bter\frem\bining\fon\fthe\f
windshield\f\bfter\fw\bshing\fis\fwiped\f\bw\by.\fIt\fis\fonly\frequired\fif\fthe\fwipers\f\bre\fswitched\foff\for\f
they\f\bre\fset\fto\fintermittent\fmode.\f
Re\br window w\bsh/wipe system
The\fre\br\fwindow\fw\bsh/wipe\fsystem\fwill\fonly\foper\bte\fif\fthe\fignition\fswitch\fis\fin\fthe\fposition\f
"II".\f
If\fthe\fwindshield\fwiper\fswitch\fis\fin\fthe\f"Off",\f"intermittent\fmode"\for\f"\butom\btic\fwindshield\f
wiper"\f(no\fwiping\for\flow\fspeed)\fposition,\fthen\fthe\fwipe\finterv\bl\fof\fthe\fre\br\fwindow\fwiper\fis\f
10\fseconds.\f
If\fthe\fswitch\ffor\fthe\fre\br\fwindow\fw\bsher\fis\fpressed,\fthen\fw\bsher\ffluid\fis\fspr\byed\fonto\fthe\f
re\br\fwindow,\f\bnd\fthe\fwiper\foper\btes\fcontinuously\f\bt\flow\fspeed.\fWhen\fthe\fswitch\fis\frele\bsed\f
the\fre\br\fwindow\fwiper\fperforms\f\bnother\f2-3\fwipes.\f
If\freverse\fge\br\fis\feng\bged\f\bnd\fthe\fwindshield\fwiper\fswitch\fis\fin\fthe\fnorm\bl,\fhigh\fspeed\for\f
\butom\btic\fwindshield\fwiper\f(wiping\f\bt\fhigh\fspeed)\fposition,\fthe\fre\br\fwindow\fwiper\fwill\f
oper\bte\fcontinuously\funtil\fthe\fge\brshift\flever\fis\fmoved\fb\bck\fto\fthe\fneutr\bl\fposition.\f
He\bdl\bmp w\bsher system
The\fhe\bdl\bmp\fw\bsher\fsystem\fwill\fst\brt\fto\foper\bte\fwhen\fthe\fwindshield\fw\bsher\ffunction\fis\f
\bctiv\bted\fif,\f\bt\fthe\fs\bme\ftime,\fthe\flight\fswitch\fis\fset\fto\f"dipped\fbe\bm"\for\fthe\fhe\bdl\bmps\f
h\bve\fbeen\fswitched\fon\fby\fthe\f"\butom\btic\fhe\bdl\bmps"\ffunction.\fThe\felectric\bl\fcontrol\f
functions\f\bre\fperformed\fby\fthe\fhe\bdl\bmp\fw\bsher\frel\by,\fwhich\fis\f\bctu\bted\fby\fthe\fGEM.\f 6
7
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Стр. 3 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G552156&gui...procarmanuals.com
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Wipers \bnd W\bshers \f Wipers \bnd
W\bshersS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Di\bgnosis \bnd Testing
Gener\bl Equipment
Inspection \bnd Testing
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isu\bl Inspection Ch\brt
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\frefer\fto\fthe\f F
ord\f\bpproved\fdi\bgnostic\ftool.\f
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b\fsystems


Wiper\fbl\bde(s)\f\f

Wiper\f\brm\fpivot\fsh\bft\f\f

W\bsher\ffluid\freservoir\f\f

Hose(s)\f\f

W\bsher\fnozzles\f\f

Check\fthe\fwiper\fbl\bdes\ffor\fresidue-free\fwiping\fin\fthe\f
vi

cinity\fof\fthe\fr\bin\fsensor.\f\f

Check\fthe\f\bdhesive\fp\bd\fbetween\fthe\fr\bin\fsensor\f\bnd\fthe\f
wi

ndshield\ffor\ftr\bpped\f\bir.\f\f

Cle\bn\fw\bx\fresidues\ffrom\fthe\fwindshield\fin\fthe\fvicinity\fof\f
th

e\fr\bin\fsensor.\f\f


Check\fthe\fwindshield\ffor\fd\bm\bge/cr\bcks\fin\fthe\fvicinity\fof\f
the\fr\bin\fsensor.\f\f

Check\fth\bt\fthe\fr\bin\fsensor\fret\bining\ffr\bme\fis\fcorrectly\f
\btt

\bched\fto\fthe\fwindshield.\f

Fuse(s)\f\f

Connector\f\f

Wiring\fh\brness(es)\f\f

W\bsher\fpump\fmotor\f\f

He\bdl\bmp\fw\bsher\fpump\f
\f

Front/re\br\fwindow\fwiper\f
mo
tor(s)\f\f

W\bsh/wipe\fswitch\f\f

Centr\bl\fjunction\fbox\f
(C

JB)\f\f

Re\br\fjunction\fbox\f(RJB)\f\f

Engine\fjunction\fbox\f
(E

JB)\f
Стр. 1 из 1
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G513715&gui...procarmanuals.com
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Wipers \bnd W\bshers \f Wiper Bl\bde Angle
AdjustmentS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Gener\bl Procedures
Speci\bl Tool(s)
501-027\f
Aligner,\fWiper\fArm\f
501-027-01\f
Ad\bpter\ffor\f501-027
\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fwiper\f
mo
tor\fis\fin\fthe\fp\brk\fposition.\f
2. NOTE:\fM\bke\fsure\fth\bt\fthe\f3\fm\brked\fpoints\fof\f
th
e\fspeci\bl\ftool\f\bre\fin\fcont\bct\fwith\fthe\fgl\bss.\f
NOTE:\fThe\f\bngle\fof\fthe\fwiper\fon\fthe\fsc\ble\f
must\fpoint\ffrom\fthe\fzero\fcenter\fline\fto\fthe\f
center\fof\fthe\fwindshield/re\br\fwindow.\fIgnore\f
the\fsign\f(+/-)\fon\fthe\f\blignment\ftool.\f
Using\fthe\fspeci\bl\ftool,\fre\bd\foff\fthe\f\bngle\fbetween\f
the\fwiper\f\brm\f\bnd\fthe\fgl\bss.\f
Special\bTool(\f):\b 501-027,\f501-027-01\f
3. CAUTION:\fM\bke\fsure\fth\bt\fthe\fspeci\bl\f
to

ol\fis\flifted\foff\fthe\fgl\bss\fduring\fthe\f
\bdjustment.\f Adjust\fthe\fwiper\f\brm.\f
Re

fer\fto:\f Specific\btions \f(501-16\fWipers\f\bnd\f
W\bsh

ers,\fSpecific\btions).\f
4. \f
\f
\f
\f\f
\f\f
\f\f
Стр. 1 из 2
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544486&gui...procarmanuals.com
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Wipers \bnd W\bshers \f Re\br Window Wiper
MotorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \bnd Inst\bll\btion
Remov\bl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Inst\bll\btion 1.
Torque:\b 2
2\fNm\f
2. Remove\fthe\fliftg\bte\fdoor\ftrim\fp\bnel.\f Refer\fto:\f Liftg\bte\fTrim\fP\bnel \f(501-05\fInterior\f
Tr i

m\f\bnd\fOrn\bment\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Torque:\b 8\fNm
\f
1. CAUTION:\fThe\fengine\fmust\fbe\fin\fthe\f
p \b

rk\fposition.\f
Inst\bll\fthe\fcomponents\fin\freverse\forder.\f
2. Check\fthe\f\bngle\fbetween\fthe\fre\br\fwiper\f\brm\f\bnd\f the\fre\br\fwindow\f
Refer\fto:\f Wiper\fBl\bde\fAngle\fAdjustment \f(501-16\f
Wip

ers\f\bnd\fW\bshers,\fGener\bl\fProcedures).\f
\f\f
\f\f
Стр. 1 из
1
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544488&gui...procarmanuals.com
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When\fthe\fignition\fis\fswitched\fon,\f\b\fw\brning\fl\bmp\fin\fthe\finstrument\fp\bnel\findic\btes\fto\fthe\f
driver\f\bnd\fp\bssenger\fth\bt\fthe\fp\bssenger\f\bir\fb\bg\fmodule\fh\bs\fbeen\fde\bctiv\bted.\f
After\finst\blling\f\b\fPAD\fswitch\fkit,\fthe\fRCM\fmust\fbe\fre-configured\fusing\fWDS.\f
Side\fAir\fCurt\bins\f
The\fside\f\bir\fcurt\bin\fmodules\f\bre\floc\bted\fin\fthe\froof\fr\bil\fbetween\fthe\fA-pill\br\f\bnd\fD-pill\br.\f
They\f\bre\f\btt\bched\fto\fthe\fupper\fp\brt\fof\fthe\fside\fp\bnel\f\bnd\f\bre\fhidden\fbehind\fthe\fvehicle\f
trim\fp\bnels.\f
The\felectric\bl\fconnector\ffor\fthe\f5-door\fis\floc\bted\fbetween\fthe\fC-pill\br\f\bnd\fD-pill\br.\fThe\f
electric\bl\fconnector\ffor\fthe\fW\bgon\fis\floc\bted\f\bbove\fthe\fB-pill\br.\f
In\fthe\fevent\fof\f\b\fside\fimp\bct\fthe\frelev\bnt\fside\f\bir\fcurt\bin\fis\fdeployed\f\bnd\fforms\f\b\f
protective\fcushion\fbetween\fthe\fcorresponding\fside\fwindow\f\bnd\fthe\fhe\bd\fof\fthe\fperson(s)\f
s\bt\fon\fthe\ffront\f\bnd\fre\br\fse\bt.\f
The\fside\f\bir\fcurt\bins\f\bre\fdeployed\fsimult\bneously\fwith\fthe\fside\f\bir\fb\bgs.\f
Side\fAir\fB\bg\f
The\fside\f\bir\fb\bgs\f\bre\fincorpor\bted\fin\fthe\ffront\fse\bt\fb\bckrests;\f\b\fsewn-on\fl\bbel\fon\fthe\f
respective\fb\bckrest\findic\btes\fthe\fvehicle\fis\fequipped\fwith\fside\f\bir\fb\bg\fmodules.\f
When\f\b\fside\f\bir\fb\bg\fis\fdeployed,\fthe\fse\bm\fof\fthe\fse\bt\fcover\fte\brs\fopen\fen\bbling\fthe\fside\f
\bir\fb\bg\fto\finfl\bte\funhindered\ffrom\fthe\ffront\fse\bt\fb\bckrest.\f
S\bfety\fBelt\fRetr\bctor\f\bnd\fPretensioners\f
The\fpyrotechnic\fpretensioners\ffor\fthe\fdriver\f\bnd\ffront\fp\bssenger\fs\bfety\fbelts\f\bre\f
incorpor\bted\finto\fthe\fs\bfety\fbelt\fretr\bctors.\f\f\f
\f\f
\f\f
Стр. 5 из
6
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G562962&gui...procarmanuals.com
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Supplemen\bal Re\f\brain\b Sy\f\bem -
Clock\fpring Adju\f\bmen\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedure\f
WARNINGS:\f
If
\fthere\fis\f\b\fbre\bk\fbetween\finst\blling\fthe\fclockspring\f\bnd\fsteering\fwheel\frot\btion\f
sensor\f\bssembly\f\bnd\finst\blling\fthe\fsteering\fwheel,\fthe\fcentr\blizing\fof\fthe\fclockspring\f
must\fbe\frepe\bted.\f
If\fthe\fcentr\bliz\btion\fof\fthe\fclockspring\fis\fin\fdoubt,\fthe\fcentr\blizing\fof\fthe\fclockspring\f
must\fbe\frepe\bted.\f
CAUTION:\fThe\fclockspring\f\bnd\fsteering\fwheel\frot\btion\fsensor\f\bssembly\fmust\fnot\fbe\f
rot\bted\fin\f\b\fcouterclockwise\fdirection\fmore\fth\bn\fthe\fspecified\frevolutions.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\fthe\fstr\bight\f\bhe\bd\fposition.\f
1. \f\f 1. Turn\fthe\fclockspring\frotor\fin\f\b\fclockwise\fdirection\funtil\f\b\fresist\bnce\fis\ffelt.\f
2. Turn\fthe\fclockspring\fin\f\b\fcounterclockwise\f
direction\f2.5\frevolutions.\f
2. \f\f

Check\fto\fsee\fif\fthe\fyellow\froller\fis\fvisible\fin\f
the\fclockspring\fwindow.\f

Using\f\b\fsuit\bble\fpiece\fof\ft\bpe,\fsecure\fthe\f
cl

ockspring\frotor\fto\fthe\fclockspring\fbody.\f
\f\f
\f\f
Стр. 1 из
1
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G549218&gui...procarmanuals.com
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